A double-layer quality assurance device
By using a double-layer quality assurance device, the material is quantitatively conveyed and dispersed through a conveying mechanism and a shaking mechanism, which solves the problems of short material maturation time and poor flowability, and achieves a more efficient maturation and uniform dispersion effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG GELIBAO STALL FOOD TECH CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-29
AI Technical Summary
Existing preservation devices have limited maturation time for materials during the maturation process and are prone to local overheating and material agglomeration, resulting in poor material flowability.
The device employs a double-layer quality assurance design, utilizing a conveying mechanism and a shaking mechanism to quantitatively convey and disperse materials. Through the cooperation of an arc-shaped filter screen and collision rollers, the material is fully dispersed and redistributed.
It increases the maturation time of materials, reduces local overheating, improves the flowability of materials, prevents material agglomeration, and enhances the uniformity of materials.
Smart Images

Figure CN224293083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed production technology, specifically a double-layer quality assurance device. Background Technology
[0002] A conditioner, also known as a preservative, is used in feed production. During pelleting, feed ingredients are typically added to a conditioner for maturation before pellet production. This maturation process involves adding steam, hot water, or other liquids to the material to achieve the required temperature and humidity. The conditioner is then connected to the preservative to maintain the material at the desired temperature and humidity, keeping it in a conditioned state for an extended period and increasing maturation time. However, conventional preservatives have limited maturation time, potentially making it difficult to achieve the required degree of maturation, which is inconvenient. Furthermore, some preservatives use screw conveyors for material transport, which can cause adhesion and clumping during maturation, potentially leading to localized overheating and over-maturation of the overheated areas, further complicating the process. Utility Model Content
[0003] The purpose of this invention is to provide a double-layer warranty device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A double-layer quality assurance device includes two quality assurance device bodies, and a connecting cylinder is fixedly connected between the two quality assurance device bodies, comprising:
[0006] The system includes a conveying mechanism capable of quantitatively conveying materials and a shaking mechanism capable of shaking apart the materials conveyed by the conveying mechanism. The conveying mechanism is located inside the connecting cylinder, and the shaking mechanism is located inside the connecting cylinder and below the conveying mechanism. The shaking mechanism includes an arc-shaped filter screen, and two circular plates are fixedly sleeved on opposite sides of the inner arc surface of the arc-shaped filter screen. Two rotating shafts are fixedly connected to opposite sides of the two circular plates. Circular holes are opened on opposite sides of the connecting cylinder, and one end of each of the two rotating shafts is rotatably sleeved inside the two circular holes.
[0007] Furthermore, multiple collision rollers are fixedly connected between the two circular plates.
[0008] Furthermore, each collision roller has multiple protrusions fixedly connected to its outer side wall.
[0009] Furthermore, a retaining rail is fixedly connected to one side of the connecting cylinder, and a rack is slidably engaged inside the retaining rail. A gear is fixedly sleeved on the outer wall of a rotating shaft, and the gear meshes with the rack. A drive box is fixedly connected to one side of the connecting cylinder via a bracket, and a servo motor is installed inside the drive box. A circular rotating plate is rotatably connected to one end of the drive box, and the motor shaft of the servo motor is fixedly connected to the center of the rotating plate. A slide rail is provided on one side of the retaining rail, and one end of the slide rail is fixedly connected to the center of one side of the rack. A slider is rotatably connected to the outer ring edge of one side of the rotating plate, and one end of the slider is slidably engaged inside the slide rail.
[0010] Furthermore, the connecting cylinder is fixedly connected to a guide rail on one side, and a guide block is slidably engaged inside the guide rail, with one end of the guide block fixedly connected to the other end of the guide rail.
[0011] Furthermore, the conveying mechanism includes:
[0012] The device includes a hollow cylinder capable of holding materials, a motor box, and two baffles. The hollow cylinder is rotatably connected between two opposite inner sidewalls of the connecting cylinder. A vibration motor and a battery box are installed inside the hollow cylinder, and multiple grooves are formed on the outer sidewall of the hollow cylinder. The motor box is fixedly connected to one side of the connecting cylinder, and a stepper motor is installed inside the motor box. The motor shaft of the stepper motor is fixedly connected to one end of the hollow cylinder. The two baffles are located on opposite sides of the hollow cylinder, and both baffles are fixedly connected between two opposite inner sidewalls of the connecting cylinder.
[0013] Furthermore, the inner walls of the two circular holes on the connecting cylinder are each provided with a bearing, and the two rotating shafts are fixedly sleeved with the inner rings of the adjacent bearings, and the outer rings of the two bearings are fixedly sleeved with the inner walls of the adjacent circular holes.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] By utilizing two preservative bodies to mature the material, the maturation time is increased. When the material passes through the connecting cylinder, it naturally accumulates on the hollow cylinder and fills the grooves. The stepper motor is started to drive the hollow cylinder to rotate, causing the hollow cylinder to pour the material in the grooves onto the arc-shaped filter screen. The material is then placed in the arc-shaped filter screen. Subsequently, the servo motor is started to drive the rotating plate to rotate, causing the rotating plate to move back and forth along the guide rail via the slider. This causes the rack to drive the arc-shaped filter screen to rotate back and forth through the gears, creating a shaking motion. This causes the material in the arc-shaped filter screen to collide with each other and with the collision roller, thus dispersing it. The dispersed material can fall through the mesh, thereby dispersing the material, improving its flowability, redistributing the material, and reducing local overheating. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the preservative body in this utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of the connecting cylinder in this utility model;
[0019] Figure 4 This is an exploded view of the shaking mechanism structure in this utility model.
[0020] In the diagram: 100, Preservative body; 200, Connecting cylinder; 300, Conveying mechanism; 310, Hollow cylinder; 311, Groove; 320, Motor box; 330, Baffle; 400, Shaking mechanism; 410, Arc-shaped filter screen; 420, Circular plate; 421, Collision roller; 422, Gear; 430, Track rail; 431, Rack; 432, Slide rail; 440, Drive box; 441, Rotating plate; 442, Slider; 450, Guide rail. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 In this embodiment of the utility model, a double-layer quality assurance device includes two quality assurance device bodies 100, and a connecting cylinder 200 is fixedly connected between the two quality assurance device bodies 100, comprising:
[0023] The conveying mechanism 300 is capable of quantitatively conveying materials, and the shaking mechanism 400 is capable of shaking the materials conveyed by the conveying mechanism 300 to disperse them. The conveying mechanism 300 is located inside the connecting cylinder 200, and the shaking mechanism 400 is located inside the connecting cylinder 200 and below the conveying mechanism 300. The shaking mechanism 400 includes an arc-shaped filter screen 410, and two circular plates 420 are fixedly sleeved on opposite sides of the inner arc surface of the arc-shaped filter screen 410. Two rotating shafts are fixedly connected to opposite sides of the two circular plates 420. Circular holes are opened on opposite sides of the connecting cylinder 200, and one end of each of the two rotating shafts is rotatably sleeved inside the two circular holes.
[0024] Specifically, by utilizing two preservation chambers 100 to mature the material, the maturation time is increased. When material is conveyed from one preservation chamber 100 to the other, it can be conveyed through a connecting cylinder 200. After entering the connecting cylinder 200, the material is quantitatively conveyed by the conveying mechanism 300 to the shaking mechanism 400. The material can fall onto the arc-shaped filter 410 through its opening and be supported by the arc-shaped filter 410, which is made of metal. Then, the arc-shaped filter 410 is driven to reciprocate by the reciprocating rotation of two shafts. The device is rotated, ensuring that the opening of the arc-shaped filter 410 remains above the axis of rotation. This causes the arc-shaped filter 410 to shake, resulting in the material inside the filter 410 naturally tumbling, colliding, and dispersing as it shakes. The material then falls through the mesh of the filter 410 into the other container body 100. This dispersion of the material allows for more thorough contact between particles, reducing agglomeration and improving the flowability of the material. Furthermore, the dispersion and redistribution of the material reduces the risk of localized overheating.
[0025] Example 1
[0026] like Figure 3-4 As shown, in this embodiment, multiple collision rollers 421 are fixedly connected between two circular plates 420. Multiple protrusions are fixedly connected to the outer wall of each collision roller 421. A retaining rail 430 is fixedly connected to one side of the connecting cylinder 200, and a rack 431 is slidably engaged inside the retaining rail 430. A gear 422 is fixedly sleeved on the outer wall of a rotating shaft, and the gear 422 meshes with the rack 431. A drive box 440 is fixedly connected to one side of the connecting cylinder 200 via a bracket, and a servo motor is installed inside the drive box 440. A circular rotating plate 441 is rotatably connected to one end, and the motor shaft of the servo motor is fixedly connected to the center of the rotating plate 441. A slide rail 432 is provided on one side of the clamping rail 430, and one end of the slide rail 432 is fixedly connected to the center of one side of the rack 431. A slider 442 is rotatably connected to the outer ring edge of one side of the rotating plate 441, and one end of the slider 442 is slidably engaged inside the slide rail 432. A guide rail 450 is fixedly connected to one side of the connecting cylinder 200, and a guide block is slidably engaged inside the guide rail 450. One end of the guide block is fixedly connected to the other end of the slide rail 432.
[0027] In this embodiment, when the material is placed in the arc-shaped filter screen 410, the servo motor is started to drive the rotating plate 441 to rotate, causing the rotating plate 441 to drive the slider 442 to rotate around its own center. This causes the slider 442 to pull the slide rail 432 and the rack 431 to move back and forth along the clamping rail 430. This causes the rack 431 to drive the arc-shaped filter screen 410 to rotate back and forth and shake through the gear 422. When the arc-shaped filter screen 410 shakes, the internal material can collide with the collision roller 421, improving the dispersion effect of the material. When the material collides with the protrusion, it is easier to be dispersed, thereby improving the dispersion effect of the material. By using the guide rail 450 and the guide block, the slide rail 432 can be moved more smoothly by the slider 442.
[0028] like Figure 3 As shown, in this embodiment, the conveying mechanism 300 includes:
[0029] The device includes a hollow cylinder 310 capable of holding materials, a motor box 320, and two baffles 330. The hollow cylinder 310 is rotatably connected between two opposite inner sidewalls of the connecting cylinder 200. A vibration motor and a battery box are installed inside the hollow cylinder 310, and multiple grooves 311 are opened on the outer sidewall of the hollow cylinder 310. The motor box 320 is fixedly connected to one side of the connecting cylinder 200. A stepper motor is installed inside the motor box 320, and the motor shaft of the stepper motor is fixedly connected to one end of the hollow cylinder 310. The two baffles 330 are located on opposite sides of the hollow cylinder 310, and both baffles 330 are fixedly connected between two opposite inner sidewalls of the connecting cylinder 200.
[0030] In practical implementation, the vibration motor is powered by a battery box. Both the vibration motor and the battery box are existing technologies and will not be described in detail here. During use, due to the presence of two baffles 330, the material is concentrated above the hollow cylinder 310, allowing the material to naturally fill the groove 311. Then, the stepper motor is started to drive the hollow cylinder 310 to rotate. When the opening of the groove 311 on the hollow cylinder 310 rotates downward, the material in the groove 311 can naturally fall into the arc-shaped filter screen 410. The hollow cylinder 310 can also rely on the vibration generated by the vibration motor to facilitate the material falling from the groove 311. Both ends of the hollow cylinder 310 are connected to damping shock absorbers, and the motor shaft of the stepper motor is connected to the damping shock absorbers, so that the vibration of the hollow cylinder 310 does not easily have a significant impact on the connecting cylinder 200 and the stepper motor. The damping shock absorbers are existing technologies and will not be described in detail here.
[0031] Example 2
[0032] Based on Example 1, the stability of the shaft rotation is improved by setting bearings.
[0033] like Figure 4As shown, in this embodiment, the inner walls of the two circular holes on the connecting cylinder 200 are provided with bearings, and the two rotating shafts are fixedly sleeved with the inner rings of the adjacent bearings, and the outer rings of the two bearings are fixedly sleeved with the inner walls of the adjacent circular holes.
[0034] In practice, bearings are used to further limit the movement of the two shafts, and the shafts rotate more smoothly and stably when the bearings are used.
[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A double-layer warranty device, characterized in that, It includes two preservation unit bodies (100), and a connecting cylinder (200) is fixedly connected between the two preservation unit bodies (100), including: The conveying mechanism (300) is located inside the connecting cylinder (200); The shaking mechanism (400) is located inside the connecting cylinder (200) and below the conveying mechanism (300). The shaking mechanism (400) includes an arc-shaped filter screen (410), and two circular plates (420) are fixedly sleeved on the inner arc surface of the arc-shaped filter screen (410) on opposite sides. Two rotating shafts are fixedly connected to opposite sides of the two circular plates (420). Circular holes are opened on opposite sides of the connecting cylinder (200), and one end of each of the two rotating shafts is rotatably sleeved inside the two circular holes.
2. The double-layer warranty device according to claim 1, characterized in that, A plurality of collision rollers (421) are fixedly connected between the two circular plates (420).
3. The double-layer warranty device according to claim 2, characterized in that, Multiple protrusions are fixedly connected to the outer wall of any collision roller (421).
4. The double-layer warranty device according to any one of claims 1-3, characterized in that, A retaining rail (430) is fixedly connected to one side of the connecting cylinder (200), and a rack (431) is slidably engaged inside the retaining rail (430). A gear (422) is fixedly sleeved on the outer wall of a rotating shaft, and the gear (422) meshes with the rack (431). A drive box (440) is fixedly connected to one side of the connecting cylinder (200) via a bracket, and a servo motor is installed inside the drive box (440). A circular rotating plate (441) is rotatably connected to one end of the drive box (440), and the motor shaft of the servo motor is fixedly connected to the center of the rotating plate (441). A slide rail (432) is provided on one side of the retaining rail (430), and one end of the slide rail (432) is fixedly connected to the center of one side of the rack (431). A slider (442) is rotatably connected to the outer ring edge of one side of the rotating plate (441), and one end of the slider (442) is slidably engaged inside the slide rail (432).
5. The double-layer warranty device according to claim 1, characterized in that, The inner walls of the two circular holes on the connecting cylinder (200) are each provided with bearings, and the two rotating shafts are fixedly sleeved with the inner rings of the adjacent bearings, and the outer rings of the two bearings are fixedly sleeved with the inner walls of the adjacent circular holes.
6. The double-layer warranty device according to claim 4, characterized in that, The connecting cylinder (200) is fixedly connected to the guide rail (450) on one side, and a guide block is slidably engaged inside the guide rail (450). One end of the guide block is fixedly connected to the other end of the slide rail (432).
7. The double-layer warranty device according to claim 1, characterized in that, The conveying mechanism (300) includes: A hollow cylinder (310) is rotatably connected between two opposite inner sidewalls of the connecting cylinder (200). The hollow cylinder (310) is equipped with a vibration motor and a battery box, and the outer sidewall of the hollow cylinder (310) is provided with multiple grooves (311). A motor box (320) is fixedly connected to one side of the connecting cylinder (200). A stepper motor is installed inside the motor box (320), and the motor shaft of the stepper motor is fixedly connected to one end of the hollow cylinder (310). Two baffles (330) are located on opposite sides of the hollow cylinder (310), and both baffles (330) are fixedly connected between the two opposite inner walls of the connecting cylinder (200).