Hydrolyzed feather meal agitator shear force enhancement mechanism

By introducing a bidirectional propeller and transmission assembly into the hydrolyzed feather powder mixer, combined with the mixing paddle and filter screen, multi-directional shearing and filtration of feather powder is achieved, solving the problem of incomplete shearing of large feather pieces in traditional mixers and improving the mixing effect.

CN224293278UActive Publication Date: 2026-05-29GUZHEN JINPENG TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUZHEN JINPENG TECH CO LTD
Filing Date
2025-07-01
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The shear force enhancement mechanism of traditional hydrolyzed feather meal mixers is not very effective at shearing large feather fragments in the feather meal, resulting in poor mixing.

Method used

The device employs a two-way propeller and transmission assembly to perform multi-directional shearing of feather powder through the rotation of the stirring paddle and stirring rod. Combined with the filter assembly, it achieves preliminary shearing and secondary crushing of large feather pieces.

Benefits of technology

It improves the mixing reaction of feather powder, reduces the residue of large feathers, and enhances the shear force of the mixer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to hydrolysis feather powder stirrer technical field discloses hydrolysis feather powder stirrer shearing force enhancement mechanism, including the stirring box, the upper end of stirring box is opened to have the feed inlet, and the lower end inside of stirring box is opened to have the discharge gate, and the middle end of stirring box is provided with the mixing subassembly, and the mixing subassembly includes the motor that sets up the motor output shaft penetrates stirring box fixed connection has the double -screw propeller of both ends rotationally connected in stirring box, and the motor output shaft is provided with transmission assembly, and transmission assembly upper end is provided with stirring subassembly, and the upper end outside of stirring subassembly is provided with the cover subassembly, and the double -screw propeller lower end is provided with the filter component, and transmission assembly includes the shell fixed connection of motor close to stirring box one side, can cooperate through mixing subassembly and transmission assembly etc.
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Description

Technical Field

[0001] This utility model relates to the technical field of hydrolyzed feather powder mixers, specifically to a shear force enhancement mechanism for hydrolyzed feather powder mixers. Background Technology

[0002] A feather hydrolysis agitator is a device used in the process of hydrolyzing feathers. Its function is to drive a stirring blade or rod to rotate during feather hydrolysis, using a motor or other drive device to stir the feathers and hydrolysate in the hydrolysis tank. On the one hand, this ensures that the feathers and hydrolysate come into full contact, allowing ions in the solution to distribute more quickly and ensuring that the hydrolysis reaction proceeds uniformly. On the other hand, the mechanical force generated by stirring can also break up some feather clumps and even further grind or pulverize the feathers. The shear force enhancement mechanism of the feather hydrolysis agitator refers to the stirring blade driven by the motor, which is generally designed with sharper edges to cut off large pieces of feathers in the feather powder by rotating the stirring blade.

[0003] Traditional hydrolyzed feather powder mixers with shear force enhancement mechanisms rely solely on the horizontal rotation of the mixing blades to shear large feathers in the feather powder. However, some large feathers are easily missed due to the unidirectional agitation of the mixing blades, causing them to rotate synchronously with the blades. This results in a poor enhancement effect of the mixer's shear force enhancement mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a shear force enhancement mechanism for a hydrolyzed feather powder mixer, which solves the problem that the existing shear force enhancement mechanism for hydrolyzed feather powder mixers has a poor shearing effect on large feather pieces in the feather powder, thus affecting the mixing effect.

[0005] This utility model provides the following technical solution: a shear force enhancement mechanism for a hydrolyzed feather powder mixer, comprising a mixing box, an inlet at the upper end of the mixing box, and an outlet inside the lower end of the mixing box, a mixing component in the middle of the mixing box, the mixing component including a motor disposed on the outer side of the middle end of the mixing box, a bidirectional propeller fixedly connected to the output shaft of the motor through the mixing box, the two ends of the bidirectional propeller being rotatably connected inside the mixing box, a transmission component disposed on the output shaft of the motor, a mixing component disposed on the upper end of the transmission component, a sealing component disposed on the outer side of the upper end of the mixing component, and a filter component disposed on the lower end of the bidirectional propeller.

[0006] As a preferred embodiment of the above technical solution, the transmission assembly includes a housing fixedly connected to the side of the motor near the mixing tank, and the motor output shaft is disposed through the housing. The side of the housing near the mixing tank is fixedly connected to the mixing tank, and a drive wheel is fixedly connected to the middle end of the motor output shaft. A conveyor belt is sleeved on the outside of the drive wheel, and a driven wheel is inserted inside the upper end of the conveyor belt. One side of the driven wheel is rotatably connected to the housing.

[0007] As a preferred embodiment of the above technical solution, a rotating rod is fixedly connected to one side of the driven wheel, and a first gear is fixedly connected to the end of the rotating rod away from the driven wheel. A second gear is engaged at one end of the first gear, and the upper end of the second gear is rotatably connected to the outer casing.

[0008] As a preferred embodiment of the above technical solution, the stirring assembly includes a stirring rod fixedly connected to the lower end of the second gear, with the upper end of the stirring rod penetrating through the outer shell, the lower end of the stirring rod inserted into the feed inlet, and a stirring paddle fixedly connected to the lower end of the stirring rod.

[0009] The above technical solution utilizes the rotation of the stirring paddle to perform preliminary shearing and crushing of large feathers carried in the feather powder.

[0010] As a preferred embodiment of the above technical solution, the feed inlet is configured as a funnel shape.

[0011] As a preferred embodiment of the above technical solution, the sealing assembly includes an electric telescopic rod fixedly connected to the lower side of the upper end of the outer shell, and a cover plate fixedly connected to the lower end of the electric telescopic rod, with the middle end of the cover plate sleeved on the outside of the stirring rod.

[0012] The above technical solution uses a cover plate to seal the upper side of the feed inlet, preventing the mixture from splashing during the mixing reaction.

[0013] As a preferred embodiment of the above technical solution, the filter assembly includes a filter screen disposed below the bidirectional propeller, with the outer end of the filter screen inserted into the mixing tank, and a baffle fixedly connected to the end of the filter screen away from the mixing tank.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] The shear force enhancement mechanism of this hydrolyzed feather powder mixer can achieve a multi-directional shearing effect on residual feathers in the feather powder through the cooperation of mixing components and transmission components, reducing the residue of large feathers in the feather powder, thereby improving the mixing reaction effect. Attached Figure Description

[0016] Figure 1 A first-person perspective three-dimensional structural diagram of the shear force enhancement mechanism in a hydrolyzed feather meal agitator;

[0017] Figure 2 A second-view three-dimensional structural diagram of the shear force enhancement mechanism of a hydrolyzed feather powder mixer.

[0018] Figure 3 A schematic cross-sectional view of the shear force enhancement mechanism in a hydrolyzed feather meal mixer.

[0019] Figure 4 for Figure 3Enlarged schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1. Mixing tank; 11. Inlet; 12. Outlet; 2. Mixing assembly; 21. Motor; 22. Bidirectional propeller; 3. Transmission assembly; 31. Outer shell; 32. Drive wheel; 33. Conveyor belt; 34. Driven wheel; 35. Rotating rod; 36. First gear; 37. Second gear; 4. Mixing assembly; 41. Mixing rod; 42. Mixing paddle; 5. Cover assembly; 51. Electric telescopic rod; 52. Cover plate; 6. Filter assembly; 61. Filter screen; 62. Baffle. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] like Figures 1-4 As shown, this utility model provides a technical solution: a shear force enhancement mechanism for a hydrolyzed feather powder mixer, including a mixing tank 1. The mixing tank 1 has an inlet 11 at its upper end and an outlet 12 at its lower end. A mixing component 2 is provided in the middle of the mixing tank 1. The mixing component 2 includes a motor 21 located on the outer side of the middle end of the mixing tank 1. The output shaft of the motor 21 passes through the mixing tank 1 and is fixedly connected to a bidirectional propeller 22. Both ends of the bidirectional propeller 22 are rotatably connected inside the mixing tank 1. A transmission component 3 is provided on the output shaft of the motor 21. A mixing component 4 is provided on the upper end of the transmission component 3. A capping component 5 is provided on the outer side of the upper end of the mixing component 4. A filter component 6 is provided on the lower end of the bidirectional propeller 22. By cooperating with the mixing component 2 and the transmission component 3, a multi-directional shearing effect on the residual feathers in the feather powder can be achieved, reducing the residue of large feathers in the feather powder and thus improving the mixing reaction effect.

[0023] like Figure 3 and Figure 4 As shown, the transmission assembly 3 includes a housing 31 fixedly connected to the side of the motor 21 near the mixing tank 1, and the output shaft of the motor 21 is disposed through the housing 31. The side of the housing 31 near the mixing tank 1 is fixedly connected to the mixing tank 1, and a drive wheel 32 is fixedly connected to the middle end of the output shaft of the motor 21. A conveyor belt 33 is sleeved on the outside of the drive wheel 32, and a driven wheel 34 is inserted inside the upper end of the conveyor belt 33. One side of the driven wheel 34 is rotatably connected to the housing 31.

[0024] like Figure 3As shown, a rotating rod 35 is fixedly connected to one side of the driven wheel 34, and a first gear 36 is fixedly connected to the end of the rotating rod 35 away from the driven wheel 34. A second gear 37 is meshed at one end of the first gear 36, and the upper end of the second gear 37 is rotatably connected to the outer casing 31. After the motor 21 starts, the output shaft drives the bidirectional propeller 22 and the driving wheel 32 to rotate. After the driving wheel 32 rotates, it drives the driven wheel 34 to rotate through the conveyor belt 33. After the driven wheel 34 rotates, it drives the first gear 36 to rotate through the rotating rod 35. The first gear 36 then meshes with the second gear 37, causing the second gear 37 to drive the stirring rod 41 and the stirring paddle 42 to rotate.

[0025] like Figure 3 As shown, the stirring assembly 4 includes a stirring rod 41 fixedly connected to the lower end of the second gear 37, and the upper end of the stirring rod 41 is disposed through the outer shell 31. The lower end of the stirring rod 41 is inserted into the feed inlet 11, and a stirring paddle 42 is fixedly connected to the lower end of the stirring rod 41. The rotation of the stirring paddle 42 is used to perform preliminary stirring and mixing of the hydrolysate and feather powder.

[0026] like Figure 3 As shown, the feed inlet 11 is configured as a funnel shape.

[0027] like Figure 1 As shown, the sealing assembly 5 includes an electric telescopic rod 51 fixedly connected to the lower side of the upper end of the outer shell 31, and a cover plate 52 fixedly connected to the lower end of the electric telescopic rod 51. The middle end of the cover plate 52 is sleeved on the outside of the stirring rod 41. When the electric telescopic rod 51 is started, the output shaft pushes the cover plate 52 to move down on the outside of the stirring rod 41. When the lower side of the cover plate 52 is in contact with the upper side of the mixing box 1, the electric telescopic rod 51 is closed.

[0028] like Figure 3 As shown, the filter assembly 6 includes a filter screen 61 disposed below the bidirectional propeller 22, and the outer end of the filter screen 61 is inserted into the mixing tank 1. A baffle 62 is fixedly connected to the end of the filter screen 61 away from the mixing tank 1. The filter screen 61 is inserted into the mixing tank 1 through the baffle 62. The filter screen 61 can be used to block the large pieces of feathers remaining, so that the bidirectional propeller 22 can continuously rotate and shear the feathers.

[0029] Working principle: When mixing feather powder, the hydrolysate is first injected into the mixing tank 1 through the feed inlet 11. After the mixing tank 1 is filled with hydrolysate, the feather powder is injected into the feed inlet 11. At this time, the electric telescopic rod 51 is started. After the electric telescopic rod 51 is started, the output shaft pushes the cover plate 52 to move down on the outside of the mixing rod 41. When the lower side of the cover plate 52 is in contact with the upper side of the mixing tank 1, the electric telescopic rod 51 is closed. Then the motor 21 is started. After the motor 21 is started, the output shaft drives the bidirectional propeller 22 and the drive wheel 32 to rotate. After the drive wheel 32 rotates, it drives the driven wheel 34 to rotate through the conveyor belt 33. After the driven wheel 34 rotates, it drives the first gear 36 to rotate through the rotating rod 35. The first gear 36 then meshes with the second gear 37. The second gear 37 drives the stirring rod 41 and the stirring paddle 42 to rotate. The rotation of the stirring paddle 42 is used to initially stir and mix the hydrolysate and feather powder, and at the same time, it initially shears and crushes the large feathers in the feather powder. After the bidirectional propeller 22 rotates, it stirs and mixes the hydrolysate and feather powder for a second time. It can also shear the feather powder that falls off after being sheared and crushed by the stirring paddle 42, further reducing the large feathers remaining in the feather powder. The feather powder remaining in the feather powder sheared by the rotation of the bidirectional propeller 22 is filtered through the filter screen 61. The rotation of the bidirectional propeller 22 can be used to shear and crush the feather powder until the mixing reaction is completed. Finally, the discharge port 12 can be opened to discharge the mixed feather powder.

[0030] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A shear force enhancement mechanism for a hydrolyzed feather powder mixer, comprising a mixing chamber (1), wherein the upper end of the mixing chamber (1) is provided with a feed inlet (11), and the lower end of the mixing chamber (1) is provided with a discharge outlet (12), characterized in that: A mixing component (2) is provided in the middle of the mixing tank (1), and the mixing component (2) includes a motor (21) provided on the outer side of the middle of the mixing tank (1). The output shaft of the motor (21) passes through the mixing tank (1) and is fixedly connected to a bidirectional propeller (22). Both ends of the bidirectional propeller (22) are rotatably connected inside the mixing tank (1). A transmission component (3) is provided on the output shaft of the motor (21), and a mixing component (4) is provided on the upper end of the transmission component (3). A capping component (5) is provided on the outer side of the upper end of the mixing component (4), and a filter component (6) is provided on the lower end of the bidirectional propeller (22).

2. The shear force enhancement mechanism of the hydrolyzed feather powder mixer according to claim 1, characterized in that: The transmission assembly (3) includes a housing (31) fixedly connected to the side of the motor (21) near the mixing tank (1), and the output shaft of the motor (21) passes through the housing (31). The side of the housing (31) near the mixing tank (1) is fixedly connected to the mixing tank (1), and a drive wheel (32) is fixedly connected to the middle end of the output shaft of the motor (21). A conveyor belt (33) is sleeved on the outside of the drive wheel (32), and a driven wheel (34) is inserted inside the upper end of the conveyor belt (33). One side of the driven wheel (34) is rotatably connected to the housing (31).

3. The shear force enhancement mechanism of the hydrolyzed feather powder mixer according to claim 2, characterized in that: A rotating rod (35) is fixedly connected to one side of the driven wheel (34), and a first gear (36) is fixedly connected to the end of the rotating rod (35) away from the driven wheel (34). A second gear (37) is meshed at one end of the first gear (36), and the upper end of the second gear (37) is rotatably connected to the outer shell (31).

4. The shear force enhancement mechanism of the hydrolyzed feather powder mixer according to claim 1, characterized in that: The stirring assembly (4) includes a stirring rod (41) fixedly connected to the lower end of the second gear (37), and the upper end of the stirring rod (41) is provided through the outer shell (31). The lower end of the stirring rod (41) is inserted into the feed inlet (11), and a stirring paddle (42) is fixedly connected to the lower end of the stirring rod (41).

5. The shear force enhancement mechanism of the hydrolyzed feather powder mixer according to claim 1, characterized in that: The feed inlet (11) is configured as a funnel shape.

6. The shear force enhancement mechanism of the hydrolyzed feather powder mixer according to claim 1, characterized in that: The sealing assembly (5) includes an electric telescopic rod (51) fixedly connected to the lower side of the upper end of the outer shell (31), and a cover plate (52) is fixedly connected to the lower end of the electric telescopic rod (51). The middle end of the cover plate (52) is sleeved on the outside of the stirring rod (41).

7. The shear force enhancement mechanism of the hydrolyzed feather powder mixer according to claim 1, characterized in that: The filter assembly (6) includes a filter screen (61) disposed below the bidirectional propeller (22), and the outer end of the filter screen (61) is inserted into the mixing tank (1). A baffle (62) is fixedly connected to the end of the filter screen (61) away from the mixing tank (1).