Polyester fabric processing and flattening device
By designing a polyester fabric processing and leveling device, the high cost and unstable quality of manual leveling are solved by utilizing mechanized leveling and shaping processes, thus achieving efficient and stable fabric processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUJIANG MAIBU TEXTILE CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-06-02
Smart Images

Figure CN224313885U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of leveling device technology, and in particular to a polyester fabric processing leveling device. Background Technology
[0002] Polyester fiber is a synthetic fiber obtained by spinning polyester, which is formed by the condensation polymerization of organic diacids and diols. It belongs to the category of polymer compounds and is commercially known as polyester. Polyester fiber is strong and durable, wrinkle-resistant, non-iron-pressing, and does not attract lint. It is mainly used for clothing and interior decoration. Its biggest advantages are its excellent wrinkle resistance and shape retention, as well as its high strength and elastic recovery ability.
[0003] Existing polyester requires multiple processes to produce, which causes wrinkles. Before entering the market, the wrinkles on the fabric surface need to be smoothed out to make the fabric more beautiful and convenient for people to use. Generally, the fabric is smoothed out manually, which is costly and the quality is unstable. When workers work for a long time, their work efficiency will be greatly reduced, making it inconvenient to process the fabric in large quantities. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a polyester fabric processing and leveling device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A polyester fabric processing and leveling device includes a polyester roll and a base below the polyester roll. A fixing frame is fixedly installed on the top left side of the base, and a fixing roller is movably installed on the fixing frame. The polyester roll can be movably sleeved on the fixing roller. An adjusting block is provided on the right side of the fixing frame, and the adjusting block is fixedly installed on the base. Movable frames are movably installed on both sides of the top of the adjusting block. Fixed wheels are movably installed on the inner wall of the movable frames, and pressure rollers are provided above the fixed wheels. A connecting frame is provided on the right side of the adjusting block, and the connecting frame is fixedly installed on the base. A scraper block is fixedly installed on the top of the connecting frame. The right side of the scraper block is tilted downward at a 45-degree angle. A tension roller is provided on the right side of the scraper block. Tension frames are provided at both ends of the tension roller. The tension frames are fixedly installed on the base. An ironing roller assembly is provided at the right end of the tension roller. Mounting frames are provided on both sides of the ironing roller assembly. The ironing roller assembly is movably mounted on the mounting frames. The mounting frames are fixedly installed on the base. A take-up roller is provided on both sides of the ironing roller assembly. A take-up frame is provided on both sides of the take-up roller. The take-up roller is movably mounted on the take-up frame. The take-up frame is fixedly installed on the base.
[0007] As a further embodiment of this utility model, the top of the adjusting block is provided with a movable groove, in which a rotating rod is movably installed. The two ends of the rotating rod have opposite threads, and the bottom of the movable frame is threaded to both ends of the rotating rod. A crank handle is movably installed on the side wall of the adjusting block at a position corresponding to the rotating rod, and the crank handle is connected to one end of the rotating rod.
[0008] As a further embodiment of this utility model, a movable rod is movably mounted on the top of the movable frame, an adjusting frame is fixedly mounted on the bottom of the movable rod, a pressure roller is movably mounted on the adjusting frame, and a spring is fixedly mounted between the top of the adjusting frame and the movable frame.
[0009] As a further embodiment of this utility model, a sliding groove is provided on the side wall of the tensioning frame, and a slider is movably installed in the sliding groove. The two ends of the tensioning roller are movably connected to the slider. A threaded rod is movably installed in the sliding groove of the tensioning frame on the left side of the tensioning roller, and the slider is threadedly installed on the threaded rod.
[0010] As a further embodiment of this utility model, a rotating ring is movably installed on the top of the tensioning frame corresponding to the position of the threaded rod, and the rotating ring is fixedly connected to the top of the threaded rod.
[0011] As a further embodiment of this utility model, a drive motor is fixedly installed on the outer side of the winding frame at the position corresponding to the winding roller, and the output end of the drive motor is fixedly connected to the winding roller.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In this invention, a spring applies a downward force to the adjusting frame, causing the pressure roller to press the side of the polyester onto the fixed roller, ensuring the polyester is laid out laterally. The polyester then passes under the scraper block, which smooths out the creases on the polyester surface. It then passes over the tension roller and finally between the ironing rollers, where the ironing rollers iron and shape the smoothed polyester. The smoothed polyester is then wound onto the take-up roller. Subsequently, only the drive motor needs to be started to rotate the take-up roller and wind the polyester at a uniform speed. This eliminates the need for workers to manually smooth the fabric, reducing labor intensity and facilitating the processing of large batches of fabric. Attached Figure Description
[0014] Figure 1 This is a schematic diagram illustrating the use of a polyester fabric processing and leveling device proposed in this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of a polyester fabric processing and leveling device proposed in this utility model;
[0016] Figure 3 This utility model Figure 2Enlarged view of point A in the middle;
[0017] Figure 4 This utility model Figure 2 Enlarged view of section B in the middle.
[0018] In the diagram: 1. Polyester roll; 2. Base; 3. Fixing frame; 4. Fixing roller; 5. Adjusting block; 6. Movable frame; 7. Pressure roller; 8. Connecting frame; 9. Scraper; 10. Tensioning frame; 11. Slider; 12. Mounting frame; 13. Ironing roller assembly; 14. Rewinding frame; 15. Drive motor; 16. Handle; 17. Rewinding roller; 18. Tensioning roller; 19. Movable rod; 20. Adjusting frame; 21. Spring; 22. Fixing roller; 23. Movable groove; 24. Rotating rod; 25. Slide groove; 26. Threaded rod; 27. Rotating ring. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Reference Figures 1-4A polyester fabric processing and leveling device includes a polyester roll 1 and a base 2 below the polyester roll 1. A fixing frame 3 is fixedly installed on the top left side of the base 2, and a fixing roller 4 is movably installed on the fixing frame 3. The polyester roll 1 can be movably sleeved on the fixing roller 4. An adjusting block 5 is provided on the right side of the fixing frame 3 and is fixedly installed on the base 2. Movable frames 6 are movably installed on both sides of the top of the adjusting block 5. Fixed wheels 22 are movably installed on the inner wall of the movable frames 6. A pressure roller 7 is provided above the fixed wheels 22. A connecting frame 8 is provided on the right side of the adjusting block 5 and is fixedly installed on the base 2. The top of the connecting frame 8 is fixed. A scraper block 9 is installed, with its right side tilted downwards at a 45-degree angle. A tension roller 18 is installed on the right side of the scraper block 9, and tension frames 10 are installed at both ends of the tension roller 18. The tension frames 10 are fixedly installed on the base 2. An ironing roller assembly 13 is installed at the right end of the tension roller 18, and mounting frames 12 are installed on both sides of the ironing roller assembly 13. The ironing roller assembly 13 is movably installed on the mounting frames 12, and the mounting frames 12 are fixedly installed on the base 2. A take-up roller 17 is installed on both sides of the ironing roller assembly 13, and a take-up frame 14 is installed on both sides of the take-up roller 17. The take-up roller 17 is movably installed on the take-up frame 14, and the take-up frame 14 is fixedly installed on the base 2.
[0023] In this embodiment, the top of the adjusting block 5 is provided with a movable groove 23, in which a rotating rod 24 is movably installed. The two ends of the rotating rod 24 are threaded in opposite directions. The bottom of the movable frame 6 is threaded to the two ends of the rotating rod 24. A crank handle 16 is movably installed on the side wall of the adjusting block 5 at the position corresponding to the rotating rod 24. The crank handle 16 is connected to one end of the rotating rod 24. Turning the crank handle 16 drives the rotating rod 24 to rotate. The rotating rod 24 can control the movement of the movable frame 6 on the adjusting block 5.
[0024] In this embodiment, a movable rod 19 is movably installed on the top of the movable frame 6, and an adjusting frame 20 is fixedly installed on the bottom of the movable rod 19. A pressure roller 7 is movably installed on the adjusting frame 20, and a spring 21 is fixedly installed between the top of the adjusting frame 20 and the movable frame 6. The spring 21 can apply a downward force to the adjusting frame 20, so that the pressure roller 7 presses the side of the polyester onto the fixed roller 22, ensuring that the polyester is spread out laterally.
[0025] In this embodiment, a groove 25 is provided on the side wall of the tensioning frame 10, and a slider 11 is movably installed in the groove 25. The two ends of the tensioning roller 18 are movably connected to the slider 11. A threaded rod 26 is movably installed in the groove 25 on the left side of the tensioning frame 10. The slider 11 is threaded onto the threaded rod 26. A rotating ring 27 is movably installed on the top of the tensioning frame 10 corresponding to the position of the threaded rod 26. The rotating ring 27 is fixedly connected to the top of the threaded rod 26. By rotating the rotating ring 27, the threaded rod 26 can be driven to rotate. The threaded rod 26 can control the slider 11 to drive the tensioning roller 18 to move up and down. When the tensioning roller 18 moves up and down, the tension of the polyester can be controlled so that the polyester is always in close contact with the scraper block 9 when it moves, which makes it easy for the scraper block 9 to scrape the polyester flat.
[0026] In this embodiment, a drive motor 15 is fixedly installed on the outer side of the winding frame 14 at the position corresponding to the winding roller 17. The output end of the drive motor 15 is fixedly connected to the winding roller 17. When the drive motor 15 is started, it drives the winding roller 17 to rotate and can wind up the polyester at a uniform speed.
[0027] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: When in use, the fixed roller 4 is removed from the fixed frame 3, and then the polyester roll 1 is placed in the center position on the fixed roller 4. Then the fixed roller 4 is put back on the fixed frame 3. Then, according to the width of the polyester roll 1, the rocker handle 16 is turned to drive the rotating rod 24 to rotate. The rotating rod 24 can control the movable frame 6 to move on the adjusting block 5, and adjust the distance between the two movable frames 6 to be the same as the width of the polyester roll 1.
[0028] Pull the polyester so that both sides of the polyester pass between the pressure roller 7 and the fixed roller 22. The spring 21 can apply a downward force to the adjusting frame 20, so that the pressure roller 7 presses the sides of the polyester onto the fixed roller 22, ensuring that the polyester is spread out laterally. Then, the polyester passes under the scraper block 9, which can smooth out the creases on the surface of the polyester. Then it passes over the tension roller 18, and finally passes between the ironing roller group 13, which can iron and shape the smoothed polyester. Then, the smoothed polyester is wound onto the take-up roller 17. Afterward, it is only necessary to start the drive motor 15 to drive the take-up roller 17 to rotate and wind up the polyester at a uniform speed. This eliminates the need for workers to manually smooth the fabric, reduces the labor intensity of workers, and facilitates the processing of large batches of fabric.
[0029] Rotating the rotating ring 27 can drive the threaded rod 26 to rotate, and the threaded rod 26 can control the slider 11 to drive the tension roller 18 to move up and down. When the tension roller 18 moves up and down, it can control the tension of the polyester, so that the polyester is always in close contact with the scraper block 9 when it moves, which makes it easy for the scraper block 9 to scrape the polyester flat.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are only illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of this utility model as claimed.
Claims
1. A polyester fabric processing and leveling device, comprising a polyester roll (1) and a base (2) below the polyester roll (1), characterized in that, A fixed frame (3) is fixedly installed on the top left side of the base (2). A fixed roller (4) is movably installed on the fixed frame (3). The polyester roll (1) can be movably sleeved on the fixed roller (4). An adjusting block (5) is provided on the right side of the fixed frame (3). The adjusting block (5) is fixedly installed on the base (2). Movable frames (6) are movably installed on both sides of the top of the adjusting block (5). Fixed wheels (22) are movably installed on the inner wall of the movable frames (6). A pressure roller (7) is provided above the fixed wheels (22). A connecting frame (8) is provided on the right side of the adjusting block (5). The connecting frame (8) is fixedly installed on the base (2). A scraper (9) is fixedly installed on the top of the connecting frame (8). The right side of the scraper (9) faces... Inclined downwards at 45 degrees, a tensioning roller (18) is provided on the right side of the scraper (9), and tensioning frames (10) are provided at both ends of the tensioning roller (18). The tensioning frames (10) are fixedly installed on the base (2). A hot roller group (13) is provided at the right end of the tensioning roller (18). Mounting frames (12) are provided on both sides of the hot roller group (13). The hot roller group (13) is movably installed on the mounting frames (12). The mounting frames (12) are fixedly installed on the base (2). A take-up roller (17) is provided on both sides of the hot roller group (13). A take-up frame (14) is provided on both sides of the take-up roller (17). The take-up roller (17) is movably installed on the take-up frame (14). The take-up frame (14) is fixedly installed on the base (2).
2. The polyester fabric processing and leveling device according to claim 1, characterized in that, The top of the adjusting block (5) is provided with a movable groove (23), in which a rotating rod (24) is movably installed. The two ends of the rotating rod (24) are threaded in opposite directions. The bottom of the movable frame (6) is threaded to the two ends of the rotating rod (24). A crank handle (16) is movably installed on the side wall of the adjusting block (5) at the position corresponding to the rotating rod (24). The crank handle (16) is connected to one end of the rotating rod (24).
3. The polyester fabric processing and leveling device according to claim 1, characterized in that, A movable rod (19) is movably installed on the top of the movable frame (6), and an adjusting frame (20) is fixedly installed on the bottom of the movable rod (19). The pressure roller (7) is movably installed on the adjusting frame (20), and a spring (21) is fixedly installed between the top of the adjusting frame (20) and the movable frame (6).
4. The polyester fabric processing and leveling device according to claim 1, characterized in that, The tensioning frame (10) has a sliding groove (25) on its side wall. A slider (11) is movably installed in the sliding groove (25). The two ends of the tensioning roller (18) are movably connected to the slider (11). A threaded rod (26) is movably installed in the sliding groove (25) of the tensioning frame (10) on the left side of the tensioning roller (18). The slider (11) is threaded onto the threaded rod (26).
5. The polyester fabric processing and leveling device according to claim 4, characterized in that, A rotating ring (27) is movably installed on the top of the tensioning frame (10) at the position corresponding to the threaded rod (26), and the rotating ring (27) is fixedly connected to the top of the threaded rod (26).
6. The polyester fabric processing and leveling device according to claim 1, characterized in that, A drive motor (15) is fixedly installed on the outer side of the winding frame (14) at the position corresponding to the winding roller (17), and the output end of the drive motor (15) is fixedly connected to the winding roller (17).