Zipper efficient forming device

By introducing a cleaning box and pressure roller structure into the zipper forming device, the problem of lubricating oil adhesion was solved, automated cleaning was achieved, and production efficiency and cleaning effect were improved.

CN224344419UActive Publication Date: 2026-06-12ZHEJIANG HONGZHAN ACCESSORIES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG HONGZHAN ACCESSORIES CO LTD
Filing Date
2025-06-24
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

During the zipper production process, lubricating oil can easily adhere to the surface of the finished zipper, affecting its appearance and use, and requiring manual cleaning.

Method used

A high-efficiency zipper forming device was designed, including a cleaning box and a pressure roller structure. The formed zipper immediately enters the cleaning box for cleaning after being discharged. It is then cleaned by the reciprocating motion of the placement rack, which comes into contact with the oil cleaning agent, and dried by a hot air blower to prevent lubricating oil from adhering.

Benefits of technology

Automated cleaning has been achieved, which has improved production speed and cleaning effect, eliminated the need for manual cleaning, and ensured the cleanliness of the zipper surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to zip fastener processing technical field and disclose a kind of zip fastener efficient forming device, including zip fastener machine main body and operation window, further including discharge port and mounting plate, the upper end of zip fastener machine main body is equipped with operation window, the surface of mounting plate is equipped with press roll, the side fixed mounting of mounting plate is equipped with fixed frame, fixed frame is equipped with roller bracket one and roller bracket two, the side fixed mounting of zip fastener machine main body is equipped with the cleaning tank for cleaning finished product zip fastener;The zip fastener efficient forming device is sent out after forming zip fastener, and forming zip fastener will immediately fall into cleaning tank and complete cleaning, to avoid lubricating oil adhering on the surface of finished product zip fastener, save subsequent manual cleaning step, to indirectly improve the production rate of zip fastener, when washing, rack is reciprocated simultaneously, so it can start the effect of quick shaking, to ensure that zip fastener can be fully contacted with oil dirt cleaning agent, greatly improve cleaning effect.
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Description

Technical Field

[0001] This utility model relates to the field of zipper processing technology, and in particular to a high-efficiency zipper forming device. Background Technology

[0002] The main function of a zipper machine is to transform metal or plastic materials into zipper chains, ultimately forming a complete zipper product. Specifically, the zipper machine ensures a fast and precise production process through the coordinated work of multiple components, including forming molds, chain tooth forming devices, and chain tooth locking devices.

[0003] During the production of zipper machines, a large amount of lubricating oil needs to be added to reduce friction and wear between moving parts. The lubricating oil can form a lubricating film between the various moving parts of the zipper machine, thereby reducing energy consumption and extending the service life of the equipment. Although the lubricating oil can reduce wear caused by friction, it will also flow out from the gaps between the moving parts. When the zipper is transported, the flowing lubricating oil is easy to adhere to the surface of the finished zipper, which not only dirties the appearance of the zipper, but also affects the normal use of the zipper. Utility Model Content

[0004] To overcome the problem that leaked lubricating oil tends to adhere to the surface of the finished zipper during transmission, which not only soils the appearance of the zipper but also affects its normal use.

[0005] The technical solution of this utility model is as follows: a high-efficiency zipper forming device, including a zipper machine body and a working window, as well as a discharge port and a mounting plate. The upper end of the zipper machine body is provided with a working window, and all working parts of the zipper machine body are located inside the working window. A discharge port is provided on one side of the working window, and a mounting plate is fixedly installed on one side of the working window. A pressure roller is provided on the surface of the mounting plate, and a fixing frame is fixedly installed on one side of the mounting plate. A roller frame one and a roller frame two are provided inside the fixing frame. A cleaning box for cleaning finished zippers is fixedly installed on one side of the zipper machine body.

[0006] Preferably, side plates are fixedly connected to both sides of the inner wall of the cleaning box, and flange bearings are fixedly installed on the surface of the side plates. A guide shaft 2 is slidably connected to the surface of the flange bearings. One end of the guide shaft 2 passes through the side plate, and a placement rack for placing finished zippers is fixedly connected to the lower end of the guide shaft 2. Openings are evenly distributed on the surface of the placement rack.

[0007] Preferably, a housing is fixedly installed on the upper end of the zipper machine body, and a second motor is fixedly installed on the upper end of the housing. A reciprocating screw is fixedly connected to the output end of the second motor, and a connecting frame is fixedly connected to the moving table surface of the reciprocating screw. The connecting frame is fixedly connected to the upper end of the second guide shaft, and the second motor is used to drive the placement frame to move up and down.

[0008] Preferably, the cleaning box has an opening at the top and a magnetic rotating cover is rotatably connected to the top of the cleaning box. A hot air blower interface is fixedly connected to one side of the cleaning box, and the hot air blower interface is used to dry the finished zippers.

[0009] Preferably, a bearing seat is fixedly installed on one side of the mounting plate, the pressure roller is rotatably connected to the end of the bearing seat, and a baffle is fixedly connected to one end of the pressure roller.

[0010] Preferably, roller frame one is fixedly installed at the bottom of the fixed frame, and guide shaft one is slidably connected to the surface of the fixed frame. The lower end of guide shaft one is fixedly connected to roller frame two. Motor one is fixedly installed on one side of roller frame two. The output end of motor one is fixedly connected to the roller shaft of roller frame two. Support frame is fixedly connected to the upper end of the fixed frame. Guide shaft one is slidably connected to support frame. Spring is sleeved on the surface of guide shaft one. Spring is used to push roller frame two.

[0011] Preferably, a threaded seat is fixedly installed on the upper end of the fixed frame, and a threaded handle is threadedly connected to the end of the threaded seat. The lower end of the threaded handle contacts the upper end of the roller frame two, and the threaded handle is used to fasten the roller frame two.

[0012] The beneficial effects of this utility model are:

[0013] 1. After the formed zipper is transported out, it immediately falls into the cleaning box to complete the cleaning, thus avoiding the adhesion of lubricating oil to the surface of the finished zipper and eliminating the need for subsequent manual cleaning steps. This indirectly improves the production rate of zippers. During cleaning, the placement rack also reciprocates, which can start the rapid shaking effect, thereby ensuring that the zipper can fully contact the oil stain cleaning agent and greatly improve the cleaning effect.

[0014] 2. During use, after the zipper machine body processes the zipper into shape, the formed zipper will be steadily conveyed out. The pressure roller is used to tighten the formed zipper to ensure that the formed zipper will not deviate during the transportation process. When processing some smaller formed zippers, turn the threaded handle to increase the downward pressure of the roller frame on the formed zipper, which can ensure the stability of transportation. It is suitable for processing various types of zippers. Attached Figure Description

[0015] Figure 1 The diagram shown is a structural schematic of one embodiment of the high-efficiency zipper forming device of this utility model;

[0016] Figure 2 The diagram shown is a three-dimensional structural schematic of the placement rack of this utility model;

[0017] Figure 3 The diagram shown is a two-dimensional structural schematic of the roller frame of this utility model;

[0018] Figure 4 The diagram shown is a side view of the spring structure of this utility model;

[0019] Figure 5 The diagram shown is a three-dimensional structural schematic of the reciprocating lead screw of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Zipper machine body; 2. Working window; 3. Discharge port; 4. Mounting plate; 5. Bearing seat; 6. Pressure roller; 7. Baffle; 8. Fixing frame; 9. Roller frame one; 10. Roller frame two; 11. Guide shaft one; 12. Support frame; 13. Spring; 14. Threaded seat; 15. Threaded handle; 16. Motor one; 17. Side plate; 18. Guide shaft two; 19. Flange bearing; 20. Placement rack; 21. Outer shell; 22. Motor two; 23. Reciprocating screw; 24. Connecting frame; 25. Hot air blower interface; 26. Magnetic rotating cover; 27. Cleaning box. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 1 - Figure 5 This utility model provides an embodiment: a high-efficiency zipper forming device, including a zipper machine body 1 and a working window 2, as well as a discharge port 3 and a mounting plate 4. The upper end of the zipper machine body 1 is provided with the working window 2, and all working parts of the zipper machine body 1 are located in the working window 2. The discharge port 3 is provided on one side of the working window 2, and the mounting plate 4 is fixedly installed on one side of the working window 2. The surface of the mounting plate 4 is provided with a pressure roller 6, and a fixing frame 8 is fixedly installed on one side of the mounting plate 4. The fixing frame 8 is provided with a roller frame 1 9 and a roller frame 2 10. A cleaning box 27 for cleaning finished zippers is fixedly installed on one side of the zipper machine body 1. After the formed zipper is transported out, the formed zipper will immediately fall into the cleaning box 27 to complete the cleaning, thereby avoiding the adhesion of lubricating oil to the surface of the finished zipper, eliminating the need for subsequent manual cleaning steps, and thus indirectly improving the production rate of zippers.

[0023] Please see Figure 2 and Figure 5In this embodiment, side plates 17 are fixedly connected to both sides of the inner wall of the cleaning tank 27. A flange bearing 19 is fixedly installed on the surface of the side plate 17. A guide shaft 18 is slidably connected to the surface of the flange bearing 19. One end of the guide shaft 18 passes through the side plate 17. A placement rack 20 for placing finished zippers is fixedly connected to the lower end of the guide shaft 18. Openings are evenly distributed on the surface of the placement rack 20. A housing 21 is fixedly installed on the upper end of the zipper machine body 1. The housing 21 is used to protect the reciprocating screw 23. A motor 22 is fixedly installed on the upper end of the housing 21. The output end of the motor 22 is fixedly connected to the reciprocating screw 23. A connecting frame 24 is fixedly connected to the moving table surface of the reciprocating screw 23. The connecting frame 24 is fixedly connected to the upper end of the guide shaft 18. The motor 22 is used to drive the placement rack 20 to move up and down. An opening is provided at the upper end of the cleaning tank 27. A magnetic rotating cover 26 is rotatably connected to the upper end of the cleaning box 27. A hot air blower interface 25 is fixedly connected to one side of the cleaning box 27. The hot air blower interface 25 is used to dry the finished zippers. The transported zippers will enter the cleaning box 27, which contains oil stain cleaning agent. After the zippers enter the cleaning box 27, they will fall onto the placement rack 20. The second motor 22 is started, which drives the reciprocating screw 23 to rotate. The placement rack 20 also reciprocates at the same time, which can start the rapid shaking effect, thereby ensuring that the zippers in the cleaning box 27 can fully contact the oil stain cleaning agent. When the finished zippers in the cleaning box 27 need to be removed after cleaning, the magnetic rotating cover 26 is opened. The hot air blower interface 25 is used to connect the hot air blower, thereby increasing the evaporation speed of the oil stain cleaning agent on the zipper surface. The dried finished zippers can then be transported to the packaging area.

[0024] Please see Figure 3 and Figure 4In this embodiment, a bearing seat 5 is fixedly installed on one side of the mounting plate 4, and a pressure roller 6 is rotatably connected to the end of the bearing seat 5. A baffle 7 is fixedly connected to one end of the pressure roller 6. A roller frame 9 is fixedly installed at the bottom of the fixed frame 8. A guide shaft 11 is slidably connected to the surface of the fixed frame 8. The lower end of the guide shaft 11 is fixedly connected to a roller frame 10. A motor 16 is fixedly installed on one side of the roller frame 10. The output end of the motor 16 is fixedly connected to the roller shaft of the roller frame 10. A support frame 12 is fixedly connected to the upper end of the fixed frame 8. The guide shaft 11 is slidably connected to the support frame 12. A spring 13 is sleeved on the surface of the guide shaft 11. The spring 13 is used to push the roller frame 10. A threaded seat 14 is fixedly installed on the upper end of the fixed frame 8. A threaded handle 15 is threadedly connected to the end of the threaded seat 14. The lower end of the threaded handle 15 contacts the upper end of the roller frame 10. The threaded handle 15 is used for fastening. In use, after the zipper machine body 1 processes the zipper into shape, the formed zipper is discharged from the discharge port 3 on one side of the working window 2. First, one end of the formed zipper is passed around the lower end of the pressure roller 6, and then the other end of the zipper is passed between the roller frame 1 (9) and the roller frame 2 (10). The roller frame 1 (9) and the roller frame 2 (10) together hold the formed zipper. When the motor 1 (16) is started, the formed zipper will be conveyed out. The pressure roller 6 is used to tighten the formed zipper to ensure that the formed zipper will not deviate during the transportation process. The baffle 7 fixedly connected to one end of the pressure roller 6 is used to prevent the formed zipper from detaching from the surface of the pressure roller 6. When processing some smaller formed zippers, the threaded handle 15 is rotated, and the lower end of the threaded handle 15 further presses down on the roller frame 2 (10), thereby increasing the downward pressure of the roller frame 2 (10) on the formed zipper, thus ensuring that the roller frame 2 (10) and the roller frame 1 (9) can stably transport the zipper.

[0025] In use, after the zipper machine body 1 processes the zipper into shape, the formed zipper is discharged from the discharge port 3 provided on one side of the working window 2. First, one end of the formed zipper is passed around the lower end of the pressure roller 6, and then one end of the zipper is passed between the roller frame 1 9 and the roller frame 2 10. The spring 13 pushes the guide shaft 1 11 to move downward. The roller frame 2 10, which is fixedly connected to the lower end of the guide shaft 1 11, presses the formed zipper downward. The roller frame 1 9 and the roller frame 2 10 together hold the formed zipper. The motor 1 16 is started, and the motor 1 16 drives the roller of the roller frame 2 10 to rotate. In this way, the formed zipper between the roller frame 1 9 and the roller frame 2 10 will be conveyed out.

[0026] The pressure roller 6 is used to tighten the forming zipper to ensure that the forming zipper will not shift during transportation. The baffle 7 fixedly connected to one end of the pressure roller 6 is used to prevent the forming zipper from detaching from the surface of the pressure roller 6.

[0027] When processing some small-sized shaped zippers, the contact area between this type of zipper and the roller is small, making it difficult for roller frame 2 10 and roller frame 1 9 to stably clamp the zipper. At this time, rotating the threaded handle 15 causes the threaded handle 15 to move downward at the threaded seat 14. The lower end of the threaded handle 15 further presses down on roller frame 2 10, thereby increasing the downward pressure of roller frame 2 10 on the shaped zipper, thus ensuring that roller frame 2 10 and roller frame 1 9 can stably transport the zipper.

[0028] The transported zippers enter the cleaning box 27, which contains oil stain remover. After entering the cleaning box 27, the zippers fall onto the placement rack 20. Motor 22 is then started, driving the reciprocating screw 23 to rotate. Simultaneously, the connecting frame 24, fixedly connected to the moving platform of the reciprocating screw 23, drives the guide shaft 18 to reciprocate up and down. The placement rack 20 at the lower end of the guide shaft 18 also reciprocates, thus initiating a rapid shaking effect. This ensures that the zippers inside the cleaning box 27 are fully cleaned and shaken. The cleaning agent comes into contact with the zipper to ensure the cleaning effect. The flange bearing 19 is used to ensure the stability of the movement of the placement rack 20. When the finished zipper needs to be removed from the cleaning box 27 after cleaning, the magnetic rotating cover 26 is opened. When the motor 22 is closed, the placement rack 20 is in the upper position. The cleaning agent flows out from the evenly distributed openings on the surface of the placement rack 20. The hot air interface 25 is used to connect the hot air blower, thereby improving the evaporation speed of the cleaning agent on the zipper surface. The dried finished zipper can then be transported to the packaging area.

[0029] Through the above steps, after the formed zipper is transported out by the high-efficiency zipper forming device, it immediately falls into the cleaning box 27 to complete the cleaning, thereby avoiding the adhesion of lubricating oil to the surface of the finished zipper and eliminating the need for subsequent manual cleaning steps, thus indirectly improving the production rate of zippers. During cleaning, the placement rack 20 also performs reciprocating motion, which can activate the rapid shaking effect, thereby ensuring that the zipper can fully contact the oil stain cleaning agent and greatly improve the cleaning effect.

Claims

1. A high-efficiency zipper forming device, comprising a zipper machine body (1) and a working window (2); characterized in that: It also includes a discharge port (3) and a mounting plate (4). The upper end of the zipper machine body (1) is provided with a working window (2). All working parts of the zipper machine body (1) are located in the working window (2). A discharge port (3) is provided on one side of the working window (2). A mounting plate (4) is fixedly installed on one side of the working window (2). A pressure roller (6) is provided on the surface of the mounting plate (4). A fixing frame (8) is fixedly installed on one side of the mounting plate (4). A roller frame one (9) and a roller frame two (10) are provided in the fixing frame (8). A cleaning box (27) for cleaning finished zippers is fixedly installed on one side of the zipper machine body (1).

2. The zipper high-efficiency forming device according to claim 1, characterized in that: The inner walls of the cleaning box (27) are fixedly connected to side plates (17), and flange bearings (19) are fixedly installed on the surface of the side plates (17). A guide shaft (18) is slidably connected to the surface of the flange bearings (19). One end of the guide shaft (18) passes through the side plates (17), and a placement rack (20) for placing finished zippers is fixedly connected to the lower end of the guide shaft (18). Openings are evenly distributed on the surface of the placement rack (20).

3. The zipper high-efficiency forming device according to claim 2, characterized in that: The upper end of the zipper machine body (1) is fixedly installed with a shell (21), and the upper end of the shell (21) is fixedly installed with a motor (22). The output end of the motor (22) is fixedly connected with a reciprocating screw (23). The moving table surface of the reciprocating screw (23) is fixedly connected with a connecting frame (24). The connecting frame (24) is fixedly connected to the upper end of the guide shaft (18). The motor (22) is used to drive the placement frame (20) to move up and down.

4. The zipper high-efficiency forming device according to claim 3, characterized in that: The cleaning box (27) has an opening at the top and a magnetic rotating cover (26) is rotatably connected to the top of the cleaning box (27). A hot air blower interface (25) is fixedly connected to one side of the cleaning box (27). The hot air blower interface (25) is used to dry the finished zipper.

5. The zipper high-efficiency forming device according to claim 4, characterized in that: A bearing seat (5) is fixedly installed on one side of the mounting plate (4), and the pressure roller (6) is rotatably connected to the end of the bearing seat (5). A baffle (7) is fixedly connected to one end of the pressure roller (6).

6. The zipper high-efficiency forming device according to claim 5, characterized in that: Roller frame 1 (9) is fixedly installed at the bottom of fixed frame (8). Guide shaft 1 (11) is slidably connected to the surface of fixed frame (8). The lower end of guide shaft 1 (11) is fixedly connected to roller frame 2 (10). Motor 1 (16) is fixedly installed on one side of roller frame 2 (10). The output end of motor 1 (16) is fixedly connected to the roller shaft of roller frame 2 (10). Support frame (12) is fixedly connected to the upper end of fixed frame (8). Guide shaft 1 (11) is slidably connected to support frame (12). Spring (13) is sleeved on the surface of guide shaft 1 (11). Spring (13) is used to push roller frame 2 (10).

7. The zipper high-efficiency forming device according to claim 6, characterized in that: A threaded seat (14) is fixedly installed on the upper end of the fixed frame (8). A threaded handle (15) is threadedly connected to the end of the threaded seat (14). The lower end of the threaded handle (15) contacts the upper end of the roller frame two (10). The threaded handle (15) is used to fasten the roller frame two (10).