A shoe polyurethane stock solution production dewatering device

Abstract

The utility model discloses a shoe polyurethane stock solution production dewatering device, including jar body, the inside of jar body is provided with flush mechanism, one side of jar body is provided with filter mechanism, the filter mechanism includes a plurality of filter screen for filtering, the inside of jar body still is provided with collection mechanism, the collection mechanism includes the funnel for collecting moisture. The shoe polyuretheane stock solution production dewatering device of the utility model when high temperature dewatering, through starting the air -blower, the steam of high temperature that generates in jar body, through the conveyance pipe extraction, again through the filtration of the permeation of a plurality of filter screen, make the interior harmful gas carry on the purification, again through the air outlet groove and export.

Description

Technical Field

[0001] This utility model belongs to the field of shoe polyurethane raw material technology, specifically relating to a dehydration device for shoe polyurethane raw material production. Background Technology

[0002] Polyurethane resin is a polymer material produced by the reaction of polyols and isocyanates. Polyurethane resin possesses excellent abrasion resistance, oil resistance, chemical resistance, and mechanical properties, and is therefore widely used in coatings, adhesives, sealants, foamed plastics, elastomers, fibers, and artificial leather.

[0003] Dehydration is a crucial step in the production of polyurethane resin raw materials for footwear. This process ensures the quality and performance of the finished product, making dehydration equipment indispensable. However, existing dehydration devices for footwear polyurethane resin raw materials often leave polyurethane resin and other impurities on the inner wall of the tank during dehydration. Over time, these residues can contaminate the final product during subsequent production processes, leading to defects such as color changes and performance instability, thus reducing product quality and stability. Therefore, it is necessary to provide a new dehydration device for producing polyurethane raw materials for footwear. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a dehydration device for producing polyurethane raw materials for shoes.

[0005] This utility model achieves the above-mentioned objective through the following technical solution: a dehydration device for producing polyurethane raw material for shoes, comprising a tank, a flushing mechanism provided inside the tank, a filtration mechanism provided on one side of the tank, the filtration mechanism including multiple filter screens for filtering, and a collection mechanism provided inside the tank, the collection mechanism including a funnel for collecting water.

[0006] The flushing mechanism includes a water spray box rotatably connected to the top wall of the tank body. An external gear is installed on the top of the water spray box. A motor box is installed on the top of the tank body. A motor is installed on the inner side wall of the motor box. A gear is rotatably connected to the inner top wall of the tank body. The gear meshes with the external gear. The output end of the motor is connected to the gear.

[0007] Preferably, in order to flush the tank, the bottom of the spray tank is provided with multiple drainage grooves, the bottom of the spray tank is fixedly installed with a spray box, the top of the spray box is provided with a water passage groove, the water passage groove and the drainage groove are corresponding to each other, and multiple high-pressure nozzles are fixedly installed on one side of the spray box, and the multiple high-pressure nozzles are arranged in an array.

[0008] Preferably, in order to clean the tank by scratches, two sponge strips are fixedly installed on both sides of the water spray box, the two sponge strips are arranged opposite each other, and the sponge strips are in contact with the inner wall of the tank.

[0009] Preferably, in order to clean the tank, a water inlet pipe is fixedly connected to the top of the tank, and the water inlet pipe is connected to the spray box.

[0010] Preferably, in order to prevent steam inside the tank from condensing into water droplets, the filtration mechanism includes a conveying pipe fixedly connected to one side of the tank, a bellows fixedly connected to the other end of the conveying pipe, a motor frame fixedly installed on the inner wall of the bellows, an exhaust fan fixedly installed on the top of the motor frame, and the bellows communicating with the tank.

[0011] Preferably, in order to replace the filter screen, a filter box is fixedly installed at the bottom of the air box, and a vent is provided at the bottom of the air box. The air box is connected to the filter box through the vent. A pull-out groove is provided on the front side of the filter box, and a sliding frame is slidably connected inside the pull-out groove. A handle is fixedly installed on the front side of the sliding frame, and the filter screen is detachably connected inside the sliding frame.

[0012] Preferably, in order to exhaust air, an air outlet slot is provided on one side of the filter box, and a baffle net is fixedly installed inside the air outlet slot.

[0013] Preferably, for drainage, the collection mechanism includes a draining net fixedly installed on the inner wall of the tank, a plurality of support columns fixedly installed on the inner wall of the tank, a funnel fixedly installed inside the tank, the funnel being located below the draining net, a drain pipe fixedly installed at the bottom of the funnel, and the drain pipe extending to the outside of the tank.

[0014] Preferably, in order to heat the tank, a protective cover is fixedly installed on the outer wall of the tank, and multiple heating tubes are fixedly installed inside the protective cover, with the multiple heating tubes in contact with the tank.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The dehydration device for producing polyurethane raw materials for shoes of this utility model can be manually connected to a water inlet pipe, allowing water to be flushed into the spray tank. The water then passes through a drain trough and a flow trough to be transported into the spray box, where it is sprayed through multiple high-pressure nozzles. Simultaneously, the motor is started, driving the gears to rotate, which in turn drives the external gears to rotate the spray box. Because the sponge strips are in contact with the inner wall of the tank and fixed on both sides of the spray box, multiple spray boxes can scrape against the tank, effectively ensuring product quality.

[0017] 2. In the high-temperature dehydration process of the polyurethane raw material production dehydration device of this utility model, the steam generated at high temperature inside the tank is extracted by starting the exhaust fan, and then filtered through multiple filter screens to purify the harmful gases inside before being discharged through the exhaust duct. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the overall structure of this utility model;

[0020] Figure 3 This is a cross-sectional connection diagram of the tank body in this utility model;

[0021] Figure 4 In this utility model Figure 3 Enlarged view of structure A in the image;

[0022] Figure 5 This is a cross-sectional structural diagram of the filtration mechanism in this utility model;

[0023] In the diagram: 1. Tank; 2. Flushing mechanism; 201. Spray tank; 202. External gear; 203. Motor box; 204. Motor; 205. Gear; 206. Drainage trough; 207. Spray box; 208. Water channel; 209. High-pressure nozzle; 210. Sponge strip; 211. Inlet pipe; 3. Filtration mechanism; 301. Delivery pipe; 302. Air box; 303. Motor frame; 304. Ventilation opening; 305. Filter box; 306. Pull-out slot; 307. Sliding frame; 308. Filter screen; 309. Handle; 310. Air outlet duct; 311. Barrier net; 312. Exhaust fan; 4. Collection mechanism; 41. Drainage net; 42. Funnel; 43. Support column; 44. Drain pipe; 5. Protective cover; 6. Heating element. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 5 As shown, a dehydration device for producing polyurethane raw materials for shoes includes a tank 1, and a flushing mechanism 2 is provided inside the tank 1.

[0026] The flushing mechanism 2 includes a water spray box 201 rotatably connected to the inner top wall of the tank 1. An external gear 202 is fixedly installed on the top of the water spray box 201. A motor box 203 is fixedly installed on the top of the tank 1. A motor 204 is fixedly installed on the inner side wall of the motor box 203. A gear 205 is rotatably connected to the inner top wall of the tank 1. The gear 205 meshes with the external gear 202. The output end of the motor 204 is connected to the gear 205. The installed motor box 203 is used to protect the motor 204 and prevent the motor 204 from being damaged by external impact.

[0027] Please see Figure 3 and Figure 4 The bottom of the water tank 201 is provided with multiple drainage channels 206. A water spray box 207 is fixedly installed at the bottom of the water tank 201. A water passage channel 208 is provided at the top of the water spray box 207. The water passage channel 208 corresponds to the drainage channel 206. Multiple high-pressure nozzles 209 are fixedly installed on one side of the water spray box 207. The multiple high-pressure nozzles 209 are arranged in an array. The water pipe is connected to the water inlet pipe 211 by hand so that the water pipe can flush water into the interior of the water tank 201. The water is then transported into the interior of the water spray box 207 through the drainage channel 206 and the water passage channel 208. The water is then sprayed through the multiple high-pressure nozzles 209 to flush the inner wall of the tank 1.

[0028] Please see Figure 3 and Figure 4 Two sponge strips 210 are fixedly installed on both sides of the water spray box 207. The two sponge strips 210 are arranged opposite each other and are in contact with the inner wall of the tank 1. When spraying, the motor 204 is started, which drives the gear 205 to rotate, and the external gear 202 is driven to rotate, thereby driving the water spray box 201 to rotate. Because the sponge strips 210 are in contact with the inner wall of the tank 1 and are fixed on both sides of the water spray box 207, the multiple water spray boxes 207 scrape against the tank 1, effectively ensuring the purity of the product.

[0029] Please see Figure 3 and Figure 4 The top of the tank 1 is fixedly connected to a water inlet pipe 211, which is connected to the water spray box 207. To further explain, the water inlet pipe 211 is connected to an external water pipe for water supply.

[0030] A filtration mechanism 3 is provided on one side of the tank body 1. The filtration mechanism 3 includes multiple filter screens 308 for filtration.

[0031] Please see Figure 5The filtration mechanism 3 includes a conveying pipe 301 fixedly connected to one side of the tank body 1. The other end of the conveying pipe 301 is fixedly connected to a bellows 302. A motor frame 303 is fixedly installed on the inner wall of the bellows 302. An exhaust fan 312 is fixedly installed on the top of the motor frame 303. The bellows 302 is connected to the tank body 1. By starting the exhaust fan 312, the steam generated at high temperature inside the tank body 1 is extracted through the conveying pipe 301 and then filtered through multiple filter screens 308 to purify the harmful gases inside. The purified gases are then discharged through the air outlet slot 310 to avoid the direct discharge of harmful gases.

[0032] Please see Figure 5 A filter box 305 is fixedly installed at the bottom of the air box 302. A vent 304 is provided at the bottom of the air box 302. The air box 302 is connected to the filter box 305 through the vent 304. A pull-out groove 306 is provided on the front side of the filter box 305. A sliding frame 307 is slidably connected inside the pull-out groove 306. A handle 309 is fixedly installed on the front side of the sliding frame 307. The filter screen 308 is detachably connected to the inside of the sliding frame 307. By manually holding the handle 309 and pulling it forward, the sliding frame 307 is moved to slide inside the pull-out groove 306, thereby pulling out the sliding frame 307 to replace the filter screen 308 inside, thus preventing the filter screen 308 from becoming clogged due to prolonged use.

[0033] Please see Figure 5 The filter box 305 has an air outlet slot 310 on one side. A baffle 311 is fixedly installed inside the air outlet slot 310. The air outlet slot 310 is used to discharge the purified air, and the baffle 311 is used to seal the air outlet slot 310 to prevent dust from entering the interior of the filter box 305.

[0034] The tank 1 is also equipped with a collection mechanism 4, which includes a funnel 42 for collecting water.

[0035] Please see Figure 3 The collection mechanism 4 includes a draining net 41 fixedly installed on the inner wall of the tank 1. Multiple support columns 43 are fixedly installed on the inner wall of the tank 1. A funnel 42 is fixedly installed inside the tank 1, located below the draining net 41. A drain pipe 44 is fixedly installed at the bottom of the funnel 42, extending to the outside of the tank 1. The multiple support columns 43 are used to support the funnel 42 and prevent it from falling off. The drain pipe 44 is used to discharge the collected water. The draining net 41 is used to drain the raw materials.

[0036] Please see Figure 2A protective cover 5 is fixedly installed on the outer wall of the tank body 1. Multiple heating tubes 6 are fixedly installed inside the protective cover 5. The multiple heating tubes 6 are in contact with the tank body 1. The protective cover 5 is used to protect the multiple heating tubes 6, prevent them from being damaged by external impacts, and also prevent workers from accidentally touching them and getting burned.

[0037] The implementation principle of this application is as follows: The installed motor box 203 protects the motor 204 from damage caused by external impacts. Water is manually connected to the inlet pipe 211, allowing water to flow into the spray tank 201. The water then passes through the drain trough 206 and the water channel 208, transporting it into the spray box 207. Multiple high-pressure nozzles 209 spray the water, thus rinsing the inner wall of the tank 1. Simultaneously, the motor 204 is activated, driving the gear 205 to rotate, thus linking... The external gear 202 rotates, thereby driving the water spray box 201 to rotate. Because the sponge strip 210 contacts the inner wall of the tank 1 and is fixed to both sides of the water spray box 207, multiple water spray boxes 207 rub against the tank 1, preventing residual polyurethane resin and other impurities from adhering to the inner wall of the tank 1, effectively ensuring product quality. Further explanation: the water inlet pipe 211 is connected to an external water pipe for water supply. By starting the exhaust fan 312, the steam generated at high temperature inside the tank 1 is transported through the delivery pipe... The air is extracted at 301 and filtered through multiple filters 308 to purify the internal harmful gases before being discharged through the air outlet 310, preventing direct emission of harmful gases. Additionally, by manually pulling the handle 309 forward, the sliding frame 307 slides within the pull-out slot 306, allowing it to be pulled out for replacement of the internal filters 308, preventing clogging due to prolonged use. The purified air is then discharged through the installed air outlet 310. The installed baffle net 311 is used to seal the air outlet duct 310 to prevent dust from entering the interior of the filter box 305. The installed multiple support columns 43 are used to support the funnel 42 to prevent the funnel 42 from falling off. The installed drain pipe 44 is used to centrally discharge the collected water. The installed drain net 41 is used to drain the raw materials. The installed protective cover 5 is used to protect the multiple heating tubes 6 from external impacts and damage, and also to prevent workers from accidentally touching them and getting burned.

[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dehydration device for producing polyurethane raw material for shoes, comprising a tank (1), characterized in that: The tank (1) is provided with a flushing mechanism (2) inside, and a filter mechanism (3) is provided on one side of the tank (1). The filter mechanism (3) includes multiple filter screens (308) for filtering. The tank (1) is also provided with a collection mechanism (4) inside, and the collection mechanism (4) includes a funnel (42) for collecting water. The flushing mechanism (2) includes a water spray box (201) rotatably connected to the inner top wall of the tank (1). An external gear (202) is installed on the top of the water spray box (201). A motor box (203) is installed on the top of the tank (1). A motor (204) is installed on the inner side wall of the motor box (203). A gear (205) is rotatably connected to the inner top wall of the tank (1). The gear (205) meshes with the external gear (202). The output end of the motor (204) is connected to the gear (205).

2. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 1, characterized in that: The bottom of the water tank (201) is provided with multiple water leakage grooves (206), and a water spray box (207) is fixedly installed at the bottom of the water tank (201). A water passage groove (208) is provided at the top of the water spray box (207). The water passage groove (208) corresponds to the water leakage groove (206). Multiple high-pressure nozzles (209) are fixedly installed on one side of the water spray box (207), and the multiple high-pressure nozzles (209) are arranged in an array.

3. The dehydration apparatus for producing polyurethane raw materials for shoes as described in claim 2, characterized in that: Two sponge strips (210) are fixedly installed on both sides of the water spray box (207). The two sponge strips (210) are arranged opposite each other and are in contact with the inner wall of the tank (1).

4. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 3, characterized in that: The top of the tank (1) is fixedly connected to a water inlet pipe (211), and the water inlet pipe (211) is connected to the water spray box (207).

5. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 1, characterized in that: The filtration mechanism (3) includes a conveying pipe (301) fixedly connected to one side of the tank (1), and a blower (302) fixedly connected to the other end of the conveying pipe (301). A motor frame (303) is fixedly installed on the inner wall of the blower (302), and an exhaust fan (312) is fixedly installed on the top of the motor frame (303). The blower (302) is connected to the tank (1).

6. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 5, characterized in that: A filter box (305) is fixedly installed at the bottom of the air box (302). A vent (304) is provided at the bottom of the air box (302). The air box (302) is connected to the filter box (305) through the vent (304). A pull-out groove (306) is provided on the front side of the filter box (305). A sliding frame (307) is slidably connected inside the pull-out groove (306). A handle (309) is fixedly installed on the front side of the sliding frame (307). The filter screen (308) is detachably connected inside the sliding frame (307).

7. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 6, characterized in that: The filter box (305) has an air outlet slot (310) on one side, and a baffle net (311) is fixedly installed inside the air outlet slot (310).

8. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 1, characterized in that: The collection mechanism (4) includes a drain net (41) fixedly installed on the inner wall of the tank (1), a plurality of support columns (43) fixedly installed on the inner wall of the tank (1), a funnel (42) fixedly installed inside the tank (1), the funnel (42) being located below the drain net (41), a drain pipe (44) fixedly installed at the bottom of the funnel (42), and the drain pipe (44) extending to the outside of the tank (1).

9. The dehydration apparatus for producing polyurethane raw material for shoes as described in claim 1, characterized in that: A protective cover (5) is fixedly installed on the outer wall of the tank (1), and multiple heating tubes (6) are fixedly installed inside the protective cover (5), with the multiple heating tubes (6) in contact with the tank (1).

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