A composite tile back glue rapid curing device

Abstract

This utility model discloses a composite tile adhesive rapid curing device, comprising a main body, a conveying mechanism and a curing chamber respectively disposed on the main body, an infrared radiation chamber and a hot air circulation chamber respectively disposed inside the curing chamber, an infrared heating element disposed inside the infrared radiation chamber, a rotating mechanism disposed inside the infrared radiation chamber for driving the infrared heating element to rotate, a hot air delivery pipe disposed on the main body, an air outlet pipe disposed inside the hot air circulation chamber that can swing, and a swinging mechanism disposed inside the hot air circulation chamber for driving the air outlet pipe to swing back and forth. This utility model, through the rotation mechanism driving the infrared heating element to rotate, and the swinging mechanism causing the hot air outlet pipe to swing back and forth, the dynamic heating method ensures that the surface of the tile and all parts of the adhesive are heated evenly, effectively avoiding defects such as bubbles and cracks during the curing process, ensuring a firm bond between the adhesive and the tile, and improving the curing quality and reliability of the product.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile processing technology, specifically to a composite ceramic tile back adhesive rapid curing device. Background Technology

[0002] The rapid curing device for tile backing adhesive is a specialized device designed to accelerate the drying and curing of tile backing adhesive. It is mainly used in tile laying and processing production lines. Its core principle is to shorten the time from application to reaching the bonding strength of the backing adhesive through active heating or energy radiation, thereby improving production efficiency and ensuring stable curing quality of the backing adhesive.

[0003] Existing rapid curing devices for tile backing adhesive may experience lower radiation or temperature at the edges compared to the center, leading to insufficient curing at the tile corners and affecting the uniformity of bonding strength. Utility Model Content

[0004] The purpose of this invention is to provide a composite tile backing adhesive rapid curing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A composite tile backing adhesive rapid curing device includes a device body, on which a conveying mechanism and a curing chamber are respectively arranged. The curing chamber is equipped with an infrared radiation chamber and a hot air circulation chamber, with the infrared radiation chamber located on both sides of the hot air circulation chamber. The infrared radiation chamber is equipped with multiple sets of infrared heating elements. The infrared radiation chamber is equipped with a rotating mechanism for driving the infrared heating elements to rotate. The rotating mechanism includes a disc and a drive motor for driving the disc to rotate.

[0007] The main body of the device is provided with a hot air delivery pipe, one end of which extends into the interior of the hot air circulation chamber. An air outlet pipe is oscillatingly installed inside the hot air circulation chamber. A flexible hose is installed at the air inlet of the air outlet pipe, and one end of the flexible hose is connected to one end of the hot air delivery pipe. An oscillating mechanism is provided inside the hot air circulation chamber to drive the air outlet pipe to oscillate back and forth. The oscillating mechanism includes an oscillating rod and a drive motor for driving the oscillating rod.

[0008] Preferably, the infrared radiation chamber is rotatably equipped with a rotating rod inside, a disc is located at the bottom end of the rotating rod, a plurality of infrared heating elements are arranged on the bottom surface of the disc, a first gear is arranged on the rotating rod, a drive motor is arranged inside the infrared radiation chamber, and a second gear that can mesh with the first gear is arranged at the output end of the drive motor.

[0009] Preferably, the disc is provided with multiple sets of mounting brackets that can be movably positioned, and the mounting brackets are provided with multiple sets of infrared heating elements. The top surface of the disc is provided with multiple sets of electric telescopic rods that can cooperate with the mounting brackets, and the output end of the electric telescopic rods is connected to the outside of the mounting brackets.

[0010] Preferably, the hot air circulation chamber has multiple sets of mounting rods that can swing inside, an air outlet pipe is installed at the bottom of the mounting rods, and multiple sets of air outlet ports are provided on the air outlet pipe. The hot air circulation chamber has multiple sets of mounting components inside, and a swing rod is swingably mounted on the mounting component. One end of the swing rod is connected to the outside of the air outlet pipe. A rod body is rotatably mounted on the mounting component. Both ends of the rod body are provided with driving components. One end of the driving component is swingably mounted with a driving rod, and one end of the driving rod is movably connected to the outside of the swing rod.

[0011] Preferably, a gear one is provided on the rod body, and a drive motor two is provided inside the hot air circulation chamber. The output end of the drive motor two is provided with a gear two that can mesh with the gear one.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model employs a composite heating method combining infrared radiation and hot air circulation, with an infrared radiation chamber and a hot air circulation chamber. Infrared radiation can quickly penetrate the adhesive coating, generating heat from within to accelerate curing, while hot air circulation provides auxiliary surface heating. The synergistic effect of these two methods significantly shortens the curing time of the tile adhesive compared to a single heating method, thus significantly improving production efficiency. A rotating mechanism drives the infrared heating element to rotate, and an oscillating mechanism causes the hot air outlet pipe to oscillate back and forth. This dynamic heating method ensures that the tile surface and all parts of the adhesive are heated evenly, effectively preventing defects such as bubbles and cracks during curing, guaranteeing a strong bond between the adhesive and the tile, and improving the curing quality and reliability of the product. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the curing chamber structure of this utility model;

[0016] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A;

[0017] Figure 4 This is a schematic diagram of the disc structure of this utility model;

[0018] Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure at point B;

[0019] Figure 6 This is a schematic diagram of the mounting component structure of this utility model.

[0020] In the diagram: 1. Main body of the device; 2. Conveying mechanism; 3. Curing chamber; 4. Hot air delivery pipe; 5. Infrared radiation chamber; 6. Hot air circulation chamber; 7. Infrared heating element one; 8. Disc; 9. Air outlet pipe; 10. Flexible hose; 11. Rotating rod; 12. First gear; 13. Drive motor one; 14. Second gear; 15. Mounting frame; 16. Infrared heating element two; 17. Electric telescopic rod; 18. Air outlet port; 19. Mounting rod; 20. Mounting component; 21. Swinging rod; 22. Rod body; 23. Drive rod; 24. Gear one; 25. Drive motor two; 26. Gear two; 27. Drive component. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Please see Figure 1-6A composite tile backing adhesive rapid curing device includes a device body 1, a conveying mechanism 2 and a curing chamber 3 respectively disposed on the device body 1, an infrared radiation chamber 5 and a hot air circulation chamber 6 respectively disposed inside the curing chamber 3, with the infrared radiation chamber 5 located on both sides of the hot air circulation chamber 6, and multiple sets of infrared heating elements 7 disposed inside the infrared radiation chamber 5, and a rotating mechanism for driving the infrared heating elements 7 to rotate disposed inside the infrared radiation chamber 5, the rotating mechanism including a disc 8 and a drive motor 13 for driving the disc 8 to rotate, a hot air delivery pipe 4 disposed on the device body 1, with one end of the hot air delivery pipe 4 extending into the interior of the hot air circulation chamber 6, an air outlet pipe 9 disposed inside the hot air circulation chamber 6 that can swing, and a flexible hose 10 disposed at the air inlet of the air outlet pipe 9. One end of the flexible hose 10 is connected to one end of the hot air delivery pipe 4. The hot air circulation chamber 6 is equipped with a swing mechanism to drive the air outlet pipe 9 to swing back and forth. The swing mechanism includes a swing rod 21 and a drive motor 25 for driving the swing rod 21. The main body 1 is the supporting frame of the entire device, used to install and fix all components such as the conveying mechanism 2, the curing chamber 3, and the drive motor, ensuring the relative position and operational stability of each component. The conveying mechanism 2 is used to transport the tiles to be cured, so that they pass through the curing chamber 3 along a set path to achieve continuous production. The infrared radiation chamber 5 generates infrared radiation through an infrared heating element to quickly heat and cure the adhesive on the back of the tiles. The infrared heating element 7 directly emits infrared radiation, which penetrates the adhesive coating and causes molecular vibration to produce The heat generation mechanism enables rapid heating and curing. The rotating mechanism can change the angle and coverage of infrared radiation, preventing localized overheating and improving heating uniformity. The hot air circulation chamber 6 uses hot air convection to assist heating, accelerating the curing of the adhesive and balancing the temperature field. Hot air generated by an external heat source (such as a heating fan) is delivered to the outlet pipe 9 through the hot air delivery pipe 4 and flexible hose 10, achieving both hot air delivery and flexible connection (the flexible hose 10 can adapt to the swinging of the outlet pipe 9). The outlet pipe 9 evenly distributes the hot air to multiple outlet ports 18, blowing hot air onto the tile surface. Through convection heat transfer, the adhesive is further heated, while simultaneously promoting solvent evaporation. The swinging mechanism drives the outlet pipe 9 to swing back and forth, expanding the hot air coverage area and avoiding localized temperature unevenness caused by a fixed airflow direction, thus enhancing heating uniformity and efficiency. As the tiles move with the conveyor mechanism 2, they continuously receive the dual effects of infrared radiation and hot air convection, achieving rapid and uniform curing of the adhesive. This composite heating method, combining infrared radiation and hot air circulation, allows the infrared radiation to quickly penetrate the adhesive coating, generating heat from within to accelerate curing, while the hot air circulation provides auxiliary surface heating. This synergistic effect significantly shortens the curing time of the tile adhesive compared to a single heating method, substantially improving production efficiency. A rotating mechanism drives the infrared heating element to rotate, and a swinging mechanism causes the hot air outlet pipe 9 to oscillate back and forth. This dynamic heating method ensures that the tile surface and all parts of the adhesive are heated evenly, effectively preventing defects such as bubbles and cracks during curing and guaranteeing a strong bond between the adhesive and the tile.This improved the curing quality and reliability of the product.

[0025] Please see Figure 3 and Figure 4 Inside the infrared radiation chamber 5, a rotating rod 11 is rotatably mounted. A disc 8 is located at the bottom end of the rotating rod 11. Multiple sets of infrared heating elements 7 are mounted on the bottom surface of the disc 8. A first gear 12 is mounted on the rotating rod 11. Inside the infrared radiation chamber 5, a drive motor 13 is installed. The output end of the drive motor 13 is equipped with a second gear 14 that meshes with the first gear 12. Multiple sets of mounting brackets 15 are movable and can be limited. Multiple sets of infrared heating elements 16 are mounted on the mounting brackets 15. Multiple sets of electric telescopic rods 17 that can cooperate with the mounting brackets 15 are mounted on the top surface of the disc 8. The output end of the electric telescopic rods 17 is connected to the outside of the mounting brackets 15. The drive motor 13 is connected to the second gear 14 via the first gear 12. The gear 14 drives the rotating rod 11 to rotate, which in turn drives the disc 8 to rotate. The disc 8 is equipped with an infrared heating element 1 7. When rotating, the angle and coverage of the infrared radiation can be changed, allowing the radiated heat to cover the surface of the tile backing more evenly, avoiding local overheating or undercooling and improving heating uniformity. The second infrared heating element 16 is installed on the movable mounting bracket 15 to provide an additional infrared heat source. The electric telescopic rod 17 is used to dynamically adjust the position of the second infrared heating element 16. By telescopically adjusting the position of the mounting bracket 15, the position of the second infrared heating element 16 can be changed to adapt to tiles of different thicknesses or sizes, realizing flexible adjustment of heating parameters and improving the versatility of the device.

[0026] Please see Figure 5 and Figure 6The hot air circulation chamber 6 has multiple sets of swayable mounting rods 19 inside. An air outlet pipe 9 is installed at the bottom of the mounting rods 19 and has multiple sets of air outlet ports 18. The hot air circulation chamber 6 also has multiple sets of mounting components 20 inside. Each mounting component 20 has a swayable swing rod 21, one end of which is connected to the outside of the air outlet pipe 9. A rod body 22 is rotatably mounted on the mounting component 20. Both ends of the rod body 22 have driving components 27. One end of each driving component 27 has a swayable driving rod 23, one end of which is movably connected to the outside of the swing rod 21. A gear 24 is mounted on the rod body 22. A second drive motor 25 is installed inside the hot air circulation chamber 6. The output end of the second drive motor 25 is equipped with a second gear 26 that can mesh with the first gear 24. The mounting rod 19 is used to fix the installation position of the air outlet pipe 9 and to provide support for the swing mechanism, ensuring the stability of the swing process. The second drive motor 25 rotates the rod body 22 through the meshing of the gears of the first gear 24 and the second gear 26. When the rod body 22 rotates, the drive component 27 drives the drive rod 23 to swing back and forth, which in turn pushes the swing rod 21 to swing. The swing rod 21 is connected to the air outlet pipe 9, which drives it to swing back and forth, changing the blowing direction and angle of the hot air, so that the hot air acts more evenly on the tile back adhesive, promotes overall curing, avoids local temperature unevenness caused by fixed air direction, and enhances heating uniformity and efficiency.

[0027] Working principle: As the conveying mechanism 2 smoothly delivers the tiles to be cured into the curing chamber 3 according to the set speed and path, it ensures that the tiles are evenly heated in the infrared radiation chamber 5 and the hot air circulation chamber 6. Inside the infrared radiation chamber 5, the drive motor 13 starts, and its output second gear 14 meshes with the first gear 12 on the rotating rod 11, driving the rotating rod 11 to rotate. This causes the disc 8 located at the bottom of the rotating rod 11 to rotate. Multiple sets of infrared heating elements 7 on the bottom surface of the disc 8 rotate synchronously with the disc 8, emitting infrared radiation that penetrates the adhesive coating of the tile. At the same time, the electric telescopic rod 17 on the disc 8 can adjust the position of the mounting bracket 15 according to the thickness and size of the tile, thereby changing the position of the infrared heating elements 16, further precisely controlling the intensity and coverage of the infrared radiation. The two sets of infrared heating elements work together to generate heat by causing the adhesive molecules to vibrate through infrared radiation, achieving rapid heating. In the curing process, the hot air delivery pipe 4 on the main body 1 delivers hot air generated by an external heat source through the hose 10 to the air outlet pipe 9 in the hot air circulation chamber 6. The second drive motor 25 starts, and the second gear 26 at its output end meshes with the first gear 24 on the rod 22, causing the rod 22 to rotate. The drive components 27 at both ends of the rod 22 rotate with the rod 22, causing the swing rod 21 to swing back and forth through the drive rod 23, which in turn causes the air outlet pipe 9 to swing back and forth under the support of the mounting rod 19. The multiple sets of air outlet ports 18 on the air outlet pipe 9 blow hot air evenly onto the surface of the tile. The hot air convection assists in heating the backing adhesive. The hot air not only further increases the temperature of the backing adhesive, but also removes the solvent that evaporates during the curing process, avoiding solvent residue that affects the curing quality. The infrared radiation chamber 5 and the hot air circulation chamber 6 work together. Infrared radiation rapidly heats the backing adhesive from inside the tile, while hot air circulation assists in heating the surface of the tile and promotes solvent evaporation.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A composite ceramic tile backing adhesive rapid curing device, comprising a device body (1), wherein a conveying mechanism (2) and a curing chamber (3) are respectively provided on the device body (1), characterized in that: The curing chamber (3) is equipped with an infrared radiation chamber (5) and a hot air circulation chamber (6) respectively. The infrared radiation chamber (5) is located on both sides of the hot air circulation chamber (6). The infrared radiation chamber (5) is equipped with multiple sets of infrared heating elements (7). The infrared radiation chamber (5) is equipped with a rotating mechanism for driving the infrared heating elements (7) to rotate. The rotating mechanism includes a disc (8) and a drive motor (13) for driving the disc (8) to rotate. The main body (1) of the device is provided with a hot air delivery pipe (4), and one end of the hot air delivery pipe (4) extends into the interior of the hot air circulation chamber (6). The interior of the hot air circulation chamber (6) is provided with an air outlet pipe (9). The air inlet of the air outlet pipe (9) is provided with a flexible hose (10), and one end of the flexible hose (10) is connected to one end of the hot air delivery pipe (4). The interior of the hot air circulation chamber (6) is provided with a swing mechanism for driving the air outlet pipe (9) to swing back and forth. The swing mechanism includes a swing rod (21) and a second drive motor (25) for driving the swing rod (21) to run.

2. The composite tile back adhesive rapid curing device according to claim 1, characterized in that: The infrared radiation chamber (5) is rotatably equipped with a rotating rod (11), and a disc (8) is located at the bottom end of the rotating rod (11). Multiple sets of infrared heating elements (7) are provided on the bottom surface of the disc (8). A first gear (12) is provided on the rotating rod (11). A drive motor (13) is provided inside the infrared radiation chamber (5). A second gear (14) that can mesh with the first gear (12) is provided at the output end of the drive motor (13).

3. The composite tile back adhesive rapid curing device according to claim 2, characterized in that: The disc (8) is provided with multiple sets of mounting brackets (15) that can be moved in a limited position. Multiple sets of infrared heating elements (16) are provided on the mounting brackets (15). Multiple sets of electric telescopic rods (17) that can cooperate with the mounting brackets (15) are provided on the top surface of the disc (8). The output end of the electric telescopic rods (17) is connected to the outside of the mounting brackets (15).

4. The composite tile back adhesive rapid curing device according to claim 1, characterized in that: The hot air circulation chamber (6) is equipped with multiple sets of mounting rods (19) that can swing inside. The air outlet pipe (9) is installed at the bottom end of the mounting rod (19). The air outlet pipe (9) is equipped with multiple sets of air outlet ports (18). The hot air circulation chamber (6) is equipped with multiple sets of mounting parts (20). The mounting parts (20) are equipped with swing rods (21) that can swing, and one end of the swing rods (21) is connected to the outside of the air outlet pipe (9). The mounting parts (20) are equipped with rod bodies (22) that can rotate. Both ends of the rod bodies (22) are equipped with driving parts (27). One end of the driving parts (27) is equipped with a driving rod (23) that can swing, and one end of the driving rod (23) is movably connected to the outside of the swing rods (21).

5. The composite tile back adhesive rapid curing device according to claim 4, characterized in that: The rod (22) is provided with a gear 1 (24), and the hot air circulation chamber (6) is provided with a drive motor 2 (25). The output end of the drive motor 2 (25) is provided with a gear 2 (26) that can mesh with the gear 1 (24).

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