Anti-falling ceramic tile base pressing equipment

Abstract

The utility model discloses a kind of anti-falling ceramic tile bottom embossing equipment, it is related to anti-falling ceramic tile technical field, specifically a kind of anti-falling ceramic tile bottom embossing equipment, including underframe, the upper side of the underframe is fixedly supported with support frame, the bottom surface of the support frame is fixedly connected with telescopic column, the output shaft bottom end of the telescopic column is fixedly connected with embossing structure, the inside of the embossing structure is movably supported with embossing arm, the bottom end of the embossing arm is fixedly installed with embossing block. The anti-falling ceramic tile bottom embossing equipment, through supporting support frame in the upper side of underframe, embossing block is connected through telescopic column in the lower side of support frame, the lifting of embossing block can be controlled, and then the pressing of bottom line is completed, while the setting of embossing arm and embossing block inside embossing block, the pressing of barb pattern can be completed, it is convenient to integrally complete embossing one time, guarantee the stability of embossing, while the setting of wind box and air duct, the sliding of embossing arm and embossing block can be controlled.

Description

Technical Field

[0001] This utility model relates to the field of anti-detachment ceramic tile technology, specifically to an anti-detachment ceramic tile base embossing device. Background Technology

[0002] Ceramic tiles are a type of acid- and alkali-resistant building or decorative material made from refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. Their raw materials are mostly clay and quartz sand, mixed under high temperature and compression, resulting in a material with high hardness.

[0003] With the widespread use of ceramic tiles, anti-fall-off patterns are often added to the back of the tiles to ensure their long-term stable use and prevent them from falling off after installation. Hook-like auxiliary support structures are often installed on the back of the tiles. However, the existing presses are inconvenient for pressing the hook structure, and the production process usually involves separate production followed by clay bonding. This production method carries the risk of separation at the joints, making it difficult to guarantee the overall stability and resulting in inconsistent yield rates. Therefore, we propose an anti-fall-off ceramic tile backing embossing equipment. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an anti-detachment ceramic tile embossing device, which solves the problem of hook-pattern embossing for anti-detachment ceramic tiles mentioned in the background art.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a ceramic tile embossing device for preventing tile detachment, comprising a base frame, a support frame fixedly supported above the base frame, a telescopic column fixedly connected to the bottom surface of the support frame, an embossing structure fixedly connected to the bottom end of the output shaft of the telescopic column, an embossing arm movably supported inside the embossing structure, a second embossing block fixedly installed at the bottom end of the embossing arm, and a blank mold movably fitted inside the base frame.

[0006] Optionally, the embossing structure includes a first embossing block, the bottom surface of which is fixedly supported by a bellows, the embossing arm is movably fitted into the inner cavity of the first embossing block, and the inner cavity of the bellows and the inner cavity of the first embossing block are interconnected.

[0007] Optionally, the base frame has support slots near the left and right sides. A support spring is fixedly installed inside the left support slot, and a limit block is fixedly connected to the top of the output shaft of the support spring. A positioning block is movably fitted inside the right support slot, and a servo motor is fixedly installed inside the right support slot. A support block is connected to the outside of the output shaft of the servo motor.

[0008] Optionally, the first embossing block is located above the mold blank, the first embossing block can fit the inner cavity of the mold blank, and the length of the embossing arm is less than the length of the first embossing block.

[0009] Optionally, the inner cavity of the first embossed block is provided with an air duct, and the inner cavity of the air duct and the inner cavity of the air box are interconnected.

[0010] Optionally, the support block is located below the positioning block, and the bottom surface of the positioning block and the top surface of the support block are in contact.

[0011] This utility model provides a ceramic tile embossing and pressing device to prevent tile detachment, which has the following beneficial effects:

[0012] 1. This anti-fall-off ceramic tile embossing equipment uses a support frame above the base frame, and an embossing block connected to the support frame below the support frame via a telescopic column. This allows control of the embossing block's lifting and lowering, thereby pressing the base pattern. At the same time, the embossing arm and the embossing block inside the embossing block can press the barbed pattern, facilitating one-time embossing and ensuring the stability of the embossing. The air box and air duct settings can also help control the sliding of the embossing arm and the embossing block.

[0013] 2. This anti-fall-off ceramic tile pressing and embossing equipment features a mold mounted on a movable frame, which facilitates mold removal. Inside the frame, a limiting block supported by a spring and a positioning block position the mold, ensuring its stability during the pressing process. Additionally, a servo motor and support blocks control the position of the positioning blocks, facilitating mold removal. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the mold of this utility model;

[0016] Figure 3 This is a schematic diagram of the embossed block of this utility model.

[0017] In the diagram: 1. Base frame; 2. Support frame; 3. Telescopic column; 4. Mold; 5. First embossing block; 6. Support spring; 7. Limiting block; 8. Servo motor; 9. Support block; 10. Positioning block; 11. Air duct; 12. Air box; 13. Embossing arm; 14. Second embossing block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Please see Figures 1 to 3 This utility model provides a technical solution: an anti-fall-off ceramic tile embossing device, including a base frame 1, a support frame 2 fixedly supported above the base frame 1, and a telescopic column 3 fixedly connected to the bottom surface of the support frame 2. The cooperation between the support frame 2 and the telescopic column 3 can control the position of the first embossing block 5, thereby completing the embossing of the ceramic tile inside the mold 4 supported above the base frame 1. An embossing structure is fixedly connected to the bottom end of the output shaft of the telescopic column 3. An embossing arm 13 is movably supported inside the embossing structure. The annular arrangement of the embossing arm 13 allows for easy return and storage while embossing, facilitating the separation of the first embossing block 5 without affecting the barbed pattern. A second embossing block 14 is fixedly installed at the bottom end of the embossing arm 13. The mold 4 is movably fitted inside the base frame 1.

[0020] The embossing structure includes a first embossing block 5, with a bellows 12 fixedly supported on the bottom surface of the first embossing block 5. An embossing arm 13 is movably fitted into the inner cavity of the first embossing block 5. The inner cavity of the bellows 12 and the inner cavity of the first embossing block 5 are interconnected. The bellows 12 can control the extension and retraction of the embossing arm 13 through pneumatic coordination, thereby facilitating the use of the equipment and improving its practicality.

[0021] The base frame 1 has support grooves on the left and right sides inside, which can limit and position the blank mold 4 to prevent it from sliding during processing. A support spring 6 is fixedly installed inside the left support groove. A limit block 7 is fixedly connected to the top of the output shaft of the support spring 6. The vertical cross-section of the limit block 7 is a right triangle, and the inclined surface of the limit block 7 is on the left. A positioning block 10 is movably fitted inside the right support groove. A servo motor 8 is fixedly installed inside the right support groove. A support block 9 is connected to the outside of the output shaft of the servo motor 8. The cooperation between the servo motor 8 and the support block 9 can control the vertical axis position of the positioning block 10, thereby completing the positioning of the blank mold 4. The vertical cross-section of the support block 9 is elliptical for easy use of the equipment.

[0022] The first embossing block 5 is located above the blank mold 4. The first embossing block 5 can fit into the inner cavity of the blank mold 4. The length of the embossing arm 13 is less than the length of the first embossing block 5. The embossing arm 13 is set to play the role of embossing. At the same time, the embossing arm 13 can be retracted into the inner cavity of the first embossing block 5 to facilitate shrinkage.

[0023] The inner cavity of the first embossing block 5 is provided with an air duct 11. The inner cavity of the air duct 11 is connected to the inner cavity of the air box 12. The position of the embossing arm 13 can be controlled by air pressure, thereby realizing embossing and storing the embossing arm 13, and preventing the embossing from being damaged during the separation of the first embossing block 5.

[0024] The support block 9 is located below the positioning block 10, and the bottom surface of the positioning block 10 and the top surface of the support block 9 are in contact.

[0025] In summary, this anti-fall-off ceramic tile embossing equipment, during embossing, first places the glaze surface into the inner cavity of the mold 4, applies an unformed molding layer on top of the glaze surface, and then feeds the mold 4 from the left side of the base frame 1 into the interior of the base frame 1. During the pushing process, first pushes the limiting block 7 downward to compress the support spring 6, and then the bottom surface of the mold 4 is completely transported to the front of the limiting block 7. At the same time, using the cooperation of the servo motor 8 and the support block 9, the positioning block 10 can be controlled to rise and protrude above the top surface of the middle of the base frame 1, thereby blocking and positioning the mold 4. Then, the telescopic column 3 is controlled to transport... The output shaft pushes the first embossing block 5 downward, so that the bottom surface of the first embossing block 5 is attached to the top of the molding layer. Then, air pressure is applied to the inner cavity of the air box 12 through the air duct 11, so that the air pressure in the inner cavity of the air box 12 pushes the embossing arm 13 and the second embossing block 14 to rotate around the axis of the embossing arm 13. Then, the embossing arm 13 and the second embossing block 14 cooperate to form a hook pattern in the base pattern. Then, the air pressure in the inner cavity of the air box 12 is controlled to decrease, so that the embossing arm 13 and the second embossing block 14 are completely retracted into the interior of the mold 4. Finally, the first embossing block 5 and the mold 4 are separated by the telescopic column 3.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. Moreover, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ceramic tile embossing and pressing device for preventing tile detachment, comprising a base frame (1), wherein a support frame (2) is fixedly supported above the base frame (1), characterized in that: The bottom surface of the support frame (2) is fixedly connected to a telescopic column (3), the bottom end of the output shaft of the telescopic column (3) is fixedly connected to an embossing structure, the embossing structure is internally supported by an embossing arm (13), the bottom end of the embossing arm (13) is fixedly installed with a second embossing block (14), and the base frame (1) is internally fitted with a mold (4).

2. The anti-fall-off ceramic tile embossing device according to claim 1, characterized in that: The embossing structure includes a first embossing block (5), on the bottom surface of the first embossing block (5) a bellows (12) is fixedly supported, and the embossing arm (13) is movably fitted into the inner cavity of the first embossing block (5). The inner cavity of the bellows (12) and the inner cavity of the first embossing block (5) are interconnected.

3. The anti-fall-off ceramic tile embossing device according to claim 1, characterized in that: The base frame (1) has support slots on the left and right sides. A support spring (6) is fixedly installed inside the support slot on the left side. A limit block (7) is fixedly connected to the top of the output shaft of the support spring (6). A positioning block (10) is movably fitted inside the support slot on the right side. A servo motor (8) is fixedly installed inside the support slot on the right side. A support block (9) is connected to the outside of the output shaft of the servo motor (8).

4. The anti-fall-off ceramic tile embossing device according to claim 2, characterized in that: The first embossing block (5) is located above the mold (4), and the first embossing block (5) can fit into the inner cavity of the mold (4). The length of the embossing arm (13) is less than the length of the first embossing block (5).

5. The anti-fall-off ceramic tile embossing device according to claim 4, characterized in that: The inner cavity of the first embossed block (5) is provided with an air duct (11), and the inner cavity of the air duct (11) is connected to the inner cavity of the bellows (12).

6. The anti-fall-off ceramic tile embossing device according to claim 3, characterized in that: The support block (9) is located below the positioning block (10), and the bottom surface of the positioning block (10) and the top surface of the support block (9) are in contact.

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