Safety clamp for quartz cutting machine

Abstract

This utility model provides a safety clamp for a quartz cutting machine. The safety clamp includes: a guide rail, a clamping component, a sleeve, a telescopic control component, and a sliding device. The guide rail is arranged parallel to both sides of the saw blade of the quartz cutting machine. The sliding device is mounted on the guide rail and can move along it. The telescopic control component is located on the sliding device, and a sleeve is provided within the telescopic control component. The sleeve can extend and retract from one side of the telescopic control component. When extended, the sleeve is positioned between the guide rails and perpendicular to them. A clamping component is provided at one end of the extended sleeve. The extended sleeve allows the clamping component to engage and clamp the core for easy cutting. The advantage of this utility model is that it effectively avoids or prevents safety hazards during the operation of the quartz cutting machine.

Description

Technical Field

[0001] This utility model relates to the technical field of high-purity quartz production equipment, specifically, to a safety clamp for a quartz cutting machine. Background Technology

[0002] High-purity quartz possesses excellent physicochemical properties such as high temperature resistance, corrosion resistance, high strength, good light transmittance, and low coefficient of thermal expansion. It is widely used in semiconductors, fiber optic communication, photovoltaics, optics, and electric light sources, and is a key basic material for strategic emerging industries such as next-generation information technology, new energy, high-end equipment, and new materials. High-purity quartz cutting refers to the precise cutting of quartz cores. Current cutting machines primarily utilize diamond blades to cut the cores, offering high processing precision and fast cutting efficiency, which is favored by the market.

[0003] However, when cutting with alloy cutting tools, water cooling is required to prevent overheating and annealing, which could damage the blades. Due to the high-speed rotation of the blades, directly holding the core for cutting poses a significant safety risk to the operator. Therefore, providing a safety clamp for quartz cutting machines is of great importance. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to solve one or more problems existing in the prior art. For example, one of the purposes of this utility model is to provide a safety clamp for a quartz cutting machine that can effectively avoid or prevent safety hazards during the operation of the quartz cutting machine.

[0005] To achieve the above objectives, this utility model provides a safety clamp for a quartz cutting machine. The safety clamp may include: a guide rail, a clamping component, a sleeve, a telescopic control component, and a sliding device. The guide rail is arranged parallel to both sides of the saw blade of the quartz cutting machine. The sliding device is mounted on the guide rail and can move along the guide rail. The telescopic control component is located on the sliding device, and a sleeve is provided in the telescopic control component. The sleeve can extend and retract from one side of the telescopic control component. When extended, the sleeve is located between the guide rails and is perpendicular to the guide rails. A clamping component is provided at one end of the extended sleeve. The extension of the sleeve allows the clamping component to clamp the rock core for easy cutting.

[0006] According to one or more exemplary embodiments of one aspect of the present invention, the safety clamp may further include a guide rail frame, which is disposed at both ends of the guide rail.

[0007] According to one or more exemplary embodiments of one aspect of the present invention, the guide rail may include a straight rod guide rail.

[0008] According to one or more exemplary embodiments of one aspect of the present invention, the guide rail frame may include a stainless steel block; the guide rail is made of stainless steel.

[0009] According to one or more exemplary embodiments of one aspect of the present invention, the clamping member may include an arc-shaped clamp.

[0010] According to one or more exemplary embodiments of one aspect of the present invention, the clamping member may be made of stainless steel.

[0011] According to one or more exemplary embodiments of one aspect of the present invention, the telescopic control member may be provided with a hand crank and a locking pin, the hand crank being located at the end opposite to the extended sleeve, and the locking pin being located at the upper end of the telescopic control member; the extension and retraction of the sleeve is controlled by the hand crank, and the extension / locking state of the sleeve is controlled by the locking pin.

[0012] According to one or more exemplary embodiments of one aspect of the present invention, the hand crank can control the extension of the sleeve by rotating clockwise; the hand crank can control the retraction of the sleeve by rotating counterclockwise.

[0013] According to one or more exemplary embodiments of one aspect of the present invention, the core may include a cylindrical core.

[0014] According to one or more exemplary embodiments of one aspect of the present invention, the sleeve may be made of threaded stainless steel, the handwheel may be made of stainless steel, and the sliding device may be made of stainless steel.

[0015] Compared with the prior art, the beneficial effects of this utility model include at least one of the following:

[0016] (1) This utility model can effectively avoid or prevent safety hazards during the operation of quartz cutting machine.

[0017] (2) Using this utility model can avoid a series of safety problems caused during cutting.

[0018] (3) During the cutting process, the use of this utility model can protect the health of the workers. Attached Figure Description

[0019] The above and other objects and features of this utility model will become clearer from the following description taken in conjunction with the accompanying drawings, wherein:

[0020] Figure 1 A top view of a safety clamp for a quartz cutter, according to an exemplary embodiment of the present invention, is shown.

[0021] Figure 2A side view of a safety clamp for a quartz cutter, according to an exemplary embodiment of the present invention, is shown.

[0022] Explanation of key figure labels:

[0023] 1-Guide rail, 2-Guide rail bracket, 3-Clamping component, 4-Sleeve, 5-Sliding device, 6-Hand crank, 7-Telescopic control component, 8-Locking pin. Detailed Implementation

[0024] In the following description, a safety clamp for a quartz cutter according to the present invention will be described in detail with reference to the accompanying drawings and exemplary embodiments.

[0025] In the description of this application, it should be understood that the terms "center," "upper," "lower," "left," "right," "inner," and "outer," etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. In the description of this utility model, unless otherwise stated, "multiple" or "several" means two or more. In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0026] Exemplary Example 1

[0027] This exemplary embodiment provides a safety clamp for a quartz cutter.

[0028] Safety clamps used in quartz cutting machines mainly include guide rails, clamping components, sleeves, telescopic control components, and sliding devices.

[0029] The guide rails are arranged parallel to each other on both sides of the saw blade of the quartz cutting machine. A sliding device is mounted on the guide rails and can move along them, approaching or moving away from the saw blade. A telescopic control component is located on the sliding device and has an internal channel. One end of the channel opens onto one side of the telescopic control component, facing the direction between the guide rails. A sleeve is installed in the channel, and the sleeve can extend and retract from one side of the telescopic control component. The extended sleeve is positioned between the guide rails and perpendicular to them. A clamping component is located at the extended end of the sleeve. The extended sleeve allows the clamping component to engage and clamp the core. Moving the sliding device along the guide rails allows the clamping component to move linearly along the guide rails with the sleeve, approaching the saw blade's working position for core cutting.

[0030] In this exemplary embodiment, the guide rail may include a straight rod guide rail. The guide rail may be made of stainless steel.

[0031] In this exemplary embodiment, the clamping member can clamp a cube / core, etc., and the clamping member may include an arc-shaped clamp. Further, the clamping member may be made of stainless steel.

[0032] In this exemplary embodiment, the sleeve may be made of threaded stainless steel.

[0033] In this exemplary embodiment, the core may include a cylindrical core.

[0034] In this exemplary embodiment, the sliding device may be made of stainless steel.

[0035] Exemplary Example 2

[0036] This exemplary embodiment provides another safety clamp for a quartz cutter.

[0037] Figure 1 A top view of a safety clamp for a quartz cutter, according to an exemplary embodiment of the present invention, is shown. Figure 2 A side view of a safety clamp for a quartz cutter, according to an exemplary embodiment of the present invention, is shown below. Figures 1 to 2 To describe the safety clamp for a quartz cutter in this exemplary embodiment.

[0038] like Figures 1-2 As shown, the safety clamp for a quartz cutter may include a guide rail 1, a guide rail frame 2, a clamping component 3, a sleeve 4, a sliding device 5, and a telescopic control component 7.

[0039] The guide rails 1 can be provided in two sets, with the guide rails 1 arranged parallel to each other on the left and right sides of the saw blade of the quartz cutting machine. Guide rail frames 2 are located at both ends of the guide rails 1 and fixed to the worktable of the quartz cutting machine to ensure the stability of the guide rails 1. There are a total of four guide rail frames 2 in two sets of guide rails 1. A sliding device 5 is installed on the guide rails 1 and can move along the guide rails 1, including moving towards / away from the saw blade. A telescopic control component 7 is connected to the sliding device 5. The telescopic control component 7 has an internal channel, one end of which opens onto one side of the telescopic control component 7, facing the direction between the guide rails 1. A sleeve 4 is installed in the channel, and the sleeve 4 can extend and retract from one side of the telescopic control component 7. When the sleeve 4 extends, it is positioned between the guide rails 1 and is perpendicular to the guide rails 1. The two sets of sleeves 4 extend outwards on the same straight line. One end of the sleeve 4 is equipped with a clamping member 3. The working ends of the two sets of clamping members 3 of the two sets of sleeves 4 are arranged face to face. When the sleeve 4 extends, the two sets of clamping members 3 work together to clamp the rock core (the two sets of clamping members are close to each other and work together to clamp the quartz rock core). That is, the rock core to be cut can be placed between the two sets of clamping members 3 and clamped. Pushing the sliding device 5 to move on the guide rail 1 allows the clamping member 3 to move linearly along the guide rail 1 with the sleeve 4, bringing the rock core closer to the saw blade for easy cutting. Here, the saw blade of the quartz cutting machine is a double saw blade.

[0040] In this exemplary embodiment, the core may include a cylindrical core.

[0041] In this exemplary embodiment, the sliding device may be made of stainless steel. The sliding device ensures that the sleeve moves smoothly and stably along the guide rail relative to the guide rail.

[0042] In this exemplary embodiment, the guide rail frame 2 may include a stainless steel block. The guide rail frame 2 may have a circular hole through which the guide rail 1 can pass and be fixed. The guide rail frame 2 can support a working component connected thereto. Specifically, the working component may include the guide rail 1, a clamping member 3, a sleeve 4, a sliding device 5, and a telescopic control member 7.

[0043] In this exemplary embodiment, the guide rail may include a straight rod guide rail, which may be a solid, straight tubular structure. The guide rail may be made of stainless steel. For example, the guide rail may be made of straight rod-shaped stainless steel.

[0044] In this exemplary embodiment, the clamping member may include an arc-shaped clamp, which has an arc-shaped structure and is adaptable to clamping rock cores, such as cylindrical rock cores. Furthermore, the clamping member may be made of stainless steel.

[0045] In this exemplary embodiment, the sleeve can slide freely along the straight guide rail while supporting the arc-shaped clamp and the clamped rock core. Further, the sleeve may be made of threaded stainless steel. The sleeve material may be threaded stainless steel, and its shape is a cylindrical steel tube, with smooth outer and inner walls that are not threaded.

[0046] In this exemplary embodiment, the telescopic control member 7 may be equipped with a handwheel 6 and a locking pin 8. The handwheel 6 is located on the end of the telescopic control member 7 opposite to the extended sleeve 4. The locking pin 8 is installed on the upper end of the telescopic control member 7. By rotating the handwheel 6 clockwise / counterclockwise, the extension and retraction of the sleeve 4 can be controlled. By moving the locking pin 8 left / right, the extended state of the sleeve 4 can be locked / unlocked. Controlling the locking pin 8 ensures that the clamping member 3 locks / clamps the core and releases the core. After releasing the core, the core sample can be removed to complete the cutting.

[0047] Furthermore, the handwheel may be made of stainless steel.

[0048] In this exemplary embodiment, rotating the handwheel clockwise (forward rotation) controls the extension of the sleeve, bringing the clamping members closer together to secure the object. Rotating the handwheel counterclockwise (reverse rotation) controls the retraction of the sleeve, moving the clamping members apart to release the object. Here, the clamping members are inserted into the sleeve, and the clamping members are replaceable.

[0049] The method / process of using the safety clamp for a quartz cutting machine (the safety clamp for a quartz cutting machine described in Exemplary Example 1 or Exemplary Example 2 above) of this utility model may include:

[0050] Adjust the clamping space of the clamping components to accommodate the core to be cut; rotate the handwheel clockwise to control the telescopic control to extend the sleeve, bringing the clamping components closer together, and place the core to be cut in the middle of the clamping components. When the clamping components clamp the core, pull the locking pin to lock the core; push the sliding device towards the saw blade to move the sleeve along the guide rail, placing the core in the saw blade's working position for cutting; after the core cutting is completed, pull the sliding device away from the saw blade along the guide rail, pull the locking pin to release the lock in the extended state, rotate the handwheel counterclockwise, the sleeve retracts, the clamping components release the core, and the cut core is removed.

[0051] The method of using safety clamps for quartz cutting machines can also be summarized as follows:

[0052] S1. Rotate the handwheel of the safety clamp clockwise.

[0053] S2. Adjust the size of the arc-shaped clamp to fit the core to be cut.

[0054] S3. Place the core sample to be cut in the middle of the arc-shaped clamp.

[0055] S4. Move the locking pin to clamp the core with the arc-shaped clamp.

[0056] S5. Push the sliding device towards the saw blade.

[0057] S6. After completing the core cutting, pull the sliding device in the opposite direction of the saw blade.

[0058] S7. Move the locking pin and turn the handwheel counterclockwise to remove the core sample and complete the cutting.

[0059] In summary, the advantages proposed by this utility model include at least one of the following:

[0060] (1) Using the safety clamp of this utility model for quartz cutting machine for core cutting can avoid a series of safety problems caused during cutting and protect the health of workers.

[0061] (2) The safety clamp of this utility model for quartz cutting machine can effectively make stable cutting and avoid or prevent safety hazards during the operation of quartz cutting machine.

[0062] Although the present invention has been described above in conjunction with exemplary embodiments, those skilled in the art will understand that various modifications and changes can be made to the exemplary embodiments of the present invention without departing from the spirit and scope defined by the claims.

Claims

1. A safety clamp for a quartz cutting machine, characterized in that, The safety clamp includes: a guide rail, a clamping component, a sleeve, a telescopic control component, and a sliding device, wherein, The guide rails are set parallel to both sides of the saw blade of the quartz cutter; The sliding device is mounted on the guide rail and can move along the guide rail; The telescopic control component is located on the sliding device, and a sleeve is provided in the telescopic control component. The sleeve can extend and retract from one side of the telescopic control component. When extended, the sleeve is positioned between the guide rails and is perpendicular to the guide rails. A clamping element is provided at one end of the extended sleeve. The extension of the sleeve allows the clamping device to engage and secure the core for easy cutting.

2. The safety clamp for a quartz cutting machine according to claim 1, characterized in that, The safety clamp also includes a guide rail frame, which is disposed at both ends of the guide rail.

3. The safety clamp for a quartz cutting machine according to claim 1, characterized in that, The guide rail includes a straight rod guide rail.

4. The safety clamp for a quartz cutting machine according to claim 2, characterized in that, The guide rail frame includes a stainless steel block; the guide rail is made of stainless steel.

5. The safety clamp for a quartz cutting machine according to claim 1, characterized in that, The clamping element includes an arc-shaped clamp.

6. The safety clamp for a quartz cutting machine according to claim 1 or 5, characterized in that, The clamping component is made of stainless steel.

7. The safety clamp for a quartz cutting machine according to claim 1, characterized in that, The telescopic control component is equipped with a hand crank and a locking pin. The hand crank is located at the end opposite to the extended sleeve, and the locking pin is located at the upper end of the telescopic control component. The extension and retraction of the sleeve is controlled by the hand crank, and the extension / locking state of the sleeve is controlled by the locking pin.

8. The safety clamp for a quartz cutting machine according to claim 7, characterized in that, The handwheel rotates clockwise to extend the sleeve; the handwheel rotates counterclockwise to retract the sleeve.

9. The safety clamp for a quartz cutting machine according to claim 1, characterized in that, The core samples include cylindrical core samples.

10. The safety clamp for a quartz cutting machine according to claim 7, characterized in that, The sleeve is made of threaded stainless steel, the handwheel is made of stainless steel, and the sliding device is made of stainless steel.

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