Steel wire rope combined rope remote arrangement device

Abstract

The utility model discloses a steel wire rope combined rope remote winding device relates to steel wire rope combined rope winding technical field, the utility model discloses a base is provided with the winding wheel on the top, still include: the pressing mechanism, the pressing mechanism sets up the top at the winding wheel, the pressing mechanism is used for making the steel wire rope even arrangement that winds in the winding wheel outer circle, the utility model discloses a pressing mechanism is set up, specifically is the start electric push rod drives the pressing box to go down, and the steel wire rope of contact winding wheel outer circle stops, and the start motor no.

Description

Technical Field

[0001] This utility model belongs to the field of steel wire rope assembly and wiring technology, and in particular relates to a remote steel wire rope assembly and wiring device. Background Technology

[0002] In industrial sectors such as hoisting, mining, and construction, wire rope is a critical load-bearing component, and its assembly quality directly affects its safety and lifespan. During the assembly process, the uniformity and stability of the wire rope's arrangement are core aspects of ensuring its quality.

[0003] Traditional wire rope assembling and laying devices rely heavily on manual operation, which is not only inefficient but also prone to human error affecting the laying accuracy. This often results in problems such as wire rope tangling and disordered arrangement, leading to unstable wire rope structure after assembly, shortened service life, and high risks for workers operating near the equipment during factory production. Utility Model Content

[0004] The purpose of this utility model is to provide a remote wire rope winding device. By setting a clamping mechanism, specifically, an electric push rod is activated to move the clamping box downwards, stopping after contacting the wire rope on the outer ring of the winding wheel. Then, a second motor drives a third gear to rotate counterclockwise. The third gear, through a gear ring, causes a bidirectional lead screw to rotate clockwise. A moving block moves two wire clamps to the left. When the winding wheel winds the wire rope, the left-moving wire clamps pull to the left, and the bottom of the clamping box is in close contact with the outer ring of the wire rope, with no excess gaps. This effectively prevents the wire rope from tangling, ensuring it is evenly wound around the outer ring of the winding wheel. After one turn, the clamping box can be moved upwards to continue the winding operation. This solves the problems of existing winding devices that rely heavily on manual operation, making it difficult to guarantee winding accuracy, often resulting in wire rope tangling and disordered arrangement, and posing safety risks when operating near the equipment.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a long-distance wire rope winding device, including a base, a winding wheel disposed above the base, and further comprising:

[0007] A clamping mechanism, disposed above the winding reel, is used to evenly arrange the wire rope wound around the outer ring of the reel. The clamping mechanism includes a clamping box, with two symmetrically arranged wire clamps positioned in front of the clamping box; and

[0008] A disassembly and assembly mechanism is provided on the left and right sides of the winding reel, and the disassembly and assembly mechanism is used to disassemble and assemble the winding reel;

[0009] The two wire clamps are provided with arc-shaped grooves on their sides that are close to each other, which are adapted to the outer ring of the wire rope, and the front and back of the two wire clamps are inclined.

[0010] Furthermore, a support block is fixedly connected to the top right side of the base, a motor is installed on the top of the support block, and a gear is fixedly connected to the left output end of the motor.

[0011] Gear 2 is meshed with the upper part of gear 1.

[0012] Bearings are installed on the outer surfaces of the right end of the winding wheel and the left end of the gear two.

[0013] Furthermore, the clamping mechanism includes a rotating frame, which is L-shaped. A rotating circular block is fixedly connected to the bottom of the rotating frame. Two symmetrically arranged arc-shaped grooves are opened inside the rotating circular block. A slot is opened inside the rotating circular block. Two fixing rods are fixedly connected to the top of the base.

[0014] The two fixing rods are respectively slidably limited by two arc-shaped grooves. A pin is inserted into the slot. A spring rope is fixedly connected to the top of the pin. The other end of the spring rope is fixedly connected to the top of the base.

[0015] Furthermore, mounting seats are fixedly connected to the left and right sides of the top of the base, and a locking ring is provided above the mounting seat. The mounting seat is hinged to the locking ring, and pins are inserted into the mounting seat and the locking ring.

[0016] The pin 2 is fixedly connected to the top of the spring rope 2, and the other end of the spring rope 2 is fixedly connected to the front of the mounting base. The outer surface of the pin 2 has two locking grooves. The left and right ends of the winding wheel are rotatably connected to the two mounting bases and the locking ring, respectively.

[0017] Furthermore, a lifting plate is fixedly connected to the inner side of the rotating frame, an electric push rod is fixedly connected to the center of the lifting plate, the bottom output end of the electric push rod is fixedly connected to the top of the pressing box, a moving groove is opened inside the lifting plate, a bidirectional lead screw is rotatably connected inside the moving groove, and a gear ring is fixedly connected to the left side of the outer surface of the bidirectional lead screw.

[0018] Among them, a second motor is fixedly connected to the left side of the top of the clamping box, and a third gear is fixedly connected to the left output end of the second motor, which meshes with a gear ring.

[0019] Furthermore, the outer surface of the bidirectional lead screw is slidably limited by a moving block, the moving block is slidably limited by a moving groove, and the tops of the two wire clamps are fixedly connected to the bottom of the moving block;

[0020] The compression box has guide rods fixedly connected to the left and right sides of its top, and both guide rods are slidably limited to the lifting plate.

[0021] Furthermore, the disassembly and assembly mechanism includes four fixing boxes, the top of each of the four fixing boxes is fixedly connected to the mounting base, the bottom of each fixing box is provided with a limit groove, a locking block is slidably limited inside the fixing box, the bottom of the locking block is fixedly connected to a limit block, and the limit block is slidably limited in conjunction with the limit groove.

[0022] The inner wall of the fixed box is fixedly connected to two springs, the other end of each spring being fixedly connected to a locking block, and the locking block being inserted into a locking groove.

[0023] This utility model has the following beneficial effects:

[0024] 1. This utility model features a clamping mechanism. Specifically, an electric push rod is activated to move the clamping box downwards, stopping after contacting the steel wire rope on the outer ring of the winding wheel. Then, a second motor is activated to drive a third gear to rotate counterclockwise. The third gear, through a gear ring, causes the bidirectional lead screw to rotate clockwise. The moving block moves the two wire clamps to the left. When the winding wheel winds the steel wire rope, the left-moving wire clamps pull to the left, and the bottom of the clamping box is in close contact with the outer ring of the steel wire rope without any excess gaps. This effectively prevents the steel wire rope from tangling and ensures that it is evenly wound on the outer ring of the winding wheel. After one turn, the clamping box can be moved upwards to continue the wire laying operation.

[0025] 2. This utility model features a disassembly and assembly mechanism. Specifically, by pulling the two limit blocks on the right side, the locking block is moved away, releasing the second locking pin and pulling it out. Then, the right locking ring is turned clockwise, and the left side is operated in the same way. The two ends of the winding wheel can be unlocked and removed. After reinstalling, the right locking ring is turned counterclockwise, and the second locking pin is inserted into the locking ring and the mounting base. The bottom of the second locking pin presses against the inclined surface of the locking block, and the second spring is compressed, moving the locking block away. After the second locking pin reaches its limit, the second spring pushes the locking block into the locking groove, locking the right locking ring with the mounting base. The left mounting base and locking ring are fixed in the same way. This design allows for quick and efficient disassembly and assembly of the winding wheel.

[0026] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0029] Figure 2 This is a schematic diagram of the bearing structure of this utility model;

[0030] Figure 3 This is a schematic diagram of the overall structure of the disassembly and assembly mechanism of this utility model;

[0031] Figure 4 This is a schematic diagram of the limiting groove structure of this utility model;

[0032] Figure 5 This is a schematic diagram of the movable groove structure of this utility model;

[0033] Figure 6 This is a schematic diagram of the arc-shaped groove structure of this utility model.

[0034] The attached diagram lists the components represented by each number as follows:

[0035] 1. Base; 11. Winding wheel; 12. Support block; 121. Motor 1; 122. Gear 1; 123. Gear 2; 124. Bearing; 2. Pressing mechanism; 21. Rotating frame; 22. Rotating block; 221. Arc groove; 222. Slot; 223. Fixing rod; 224. Pin 1; 225. Spring rope 1; 23. Lifting plate; 231. Electric push rod; 24. Pressing box; 241. Moving... 242. Slot; 243. Double-acting lead screw; 244. Gear ring; 245. Motor II; 246. Gear III; 247. Moving block; 248. Cable clamp; 249. Guide rod; 30. Disassembly and assembly mechanism; 31. Mounting base; 32. Locking ring; 33. Pin II; 331. Spring rope II; 332. Lock slot; 34. Fixing box; 341. Limit slot; 342. Lock block; 343. Limit block; 344. Spring II. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0037] Please see Figures 1-6 As shown, this utility model is a long-distance wire rope winding device, including a base 1, a winding wheel 11 arranged on the top of the base 1, and further including:

[0038] A clamping mechanism 2 is disposed above the winding reel 11. The clamping mechanism 2 is used to evenly arrange the wire rope wound around the outer ring of the winding reel 11. The clamping mechanism 2 includes a clamping box 24, with two symmetrically arranged wire clamps 247 disposed in front of the clamping box 24; and

[0039] The disassembly and assembly mechanism 3 is located on the left and right sides of the winding wheel 11. The disassembly and assembly mechanism 3 is used to disassemble and assemble the winding wheel 11. The two wire clamps 247 are provided with arc-shaped grooves that are adapted to the outer ring of the wire rope on the side that is close to each other, and the front and back of the two wire clamps 247 are inclined.

[0040] A support block 12 is fixedly connected to the top right side of the base 1. A motor 121 is mounted on the top of the support block 12. A gear 122 is fixedly connected to the left output end of the motor 121. A gear 123 is meshed above the gear 122.

[0041] Bearings 124 are mounted on the outer surfaces of the right end of the winding wheel 11 and the left end of the gear 2 123.

[0042] The clamping mechanism 2 includes a rotating frame 21, which is L-shaped. A rotating block 22 is fixedly connected to the bottom of the rotating frame 21. Two symmetrically arranged arc-shaped grooves 221 are opened inside the rotating block 22. A slot 222 is opened inside the rotating block 22. Two fixing rods 223 are fixedly connected to the top of the base 1. The two fixing rods 223 are respectively slidably limited and cooperate with the two arc-shaped grooves 221. A pin 224 is inserted into the slot 222. A spring rope 225 is fixedly connected to the top of the pin 224. The other end of the spring rope 225 is fixedly connected to the top of the base 1.

[0043] Mounting seats 31 are fixedly connected to the left and right sides of the top of the base 1. A locking ring 32 is provided above the mounting seat 31. The mounting seat 31 and the locking ring 32 are hinged. A second pin 33 is inserted into the mounting seat 31 and the locking ring 32. A second spring rope 331 is fixedly connected to the top of the second pin 33. The other end of the second spring rope 331 is fixedly connected to the front of the mounting seat 31. Two locking grooves 332 are opened on the outer surface of the second pin 33. The left and right ends of the winding wheel 11 are rotatably connected to the two mounting seats 31 and the locking ring 32, respectively.

[0044] A lifting plate 23 is fixedly connected to the inner side of the rotating frame 21. An electric push rod 231 is fixedly connected to the center of the lifting plate 23. The bottom output end of the electric push rod 231 is fixedly connected to the top of the clamping box 24. A moving groove 241 is opened inside the lifting plate 23. A two-way lead screw 242 is rotatably connected inside the moving groove 241. A gear ring 243 is fixedly connected to the left side of the outer surface of the two-way lead screw 242. A second motor 244 is fixedly connected to the left side of the top of the clamping box 24. A third gear 245 is fixedly connected to the left output end of the second motor 244. The third gear 245 meshes with the gear ring 243.

[0045] A sliding block 246 is fitted to the outer surface of the bidirectional lead screw 242. The sliding block 246 is fitted to the sliding groove 241. The tops of the two wire clamps 247 are fixedly connected to the bottom of the sliding block 246. When the electric push rod 231 is activated, it moves the clamping box 24 downward, stopping after contacting the steel wire rope on the outer ring of the winding wheel 11. Then, the second motor 244 is activated, driving the third gear 245 to rotate counterclockwise. The third gear 245, through the gear ring 243, causes the bidirectional lead screw 242 to rotate clockwise, and the sliding block 246... When the two wire clamps 247 move to the left, the wire clamps 247 that move to the left pull to the left when the winding wheel 11 winds the wire rope. The bottom of the clamping box 24 is in close contact with the outer ring of the wire rope without any excess gaps. This can effectively prevent the wire rope from tangling and make it evenly wound on the outer ring of the winding wheel 11. After one turn of winding, the clamping box 24 can be moved up to continue the wire laying operation. The left and right sides of the top of the clamping box 24 are fixedly connected to guide rods 248. Both guide rods 248 are in sliding limit cooperation with the lifting plate 23.

[0046] The disassembly and assembly mechanism 3 includes four fixing boxes 34. The tops of the four fixing boxes 34 are fixedly connected to the mounting base 31. The bottom of the fixing box 34 has a limit groove 341. The fixing box 34 has a sliding limit engagement with a locking block 342. The bottom of the locking block 342 is fixedly connected to a limit block 343, and the limit block 343 slides and engages with the limit groove 341. Pull the two limit blocks 343 on the right side to move the locking block 342 away, release the locking of the second pin 33 and pull it out. Then turn the right locking ring 32 clockwise. The same operation is performed on the left side. The two ends of the winding wheel 11 can be unlocked and removed. After reinstalling, turn the right locking ring 32 counterclockwise to remove the pin. Pin 2 33 is inserted into locking ring 32 and mounting base 31. The bottom of pin 2 33 presses against the inclined surface of locking block 342, and spring 2 344 is compressed. Locking block 342 moves away. After pin 2 33 reaches its limit, spring 2 344 pushes locking block 342 into locking groove 332. Right locking ring 32 is locked with mounting base 31. Left mounting base 31 and locking ring 32 are fixed in the same way. This setting can quickly and efficiently disassemble and assemble winding wheel 11. Among them, two springs 2 344 are fixedly connected to the inner wall of fixing box 34. The other end of both springs 2 344 is fixedly connected to locking block 342. Locking block 342 is inserted into locking groove 332.

[0047] A specific application of this embodiment is as follows: In use, the wire rope is first passed through the arc-shaped grooves of the two wire clamps 247, and then the wire rope is fixed to the outer ring of the winding wheel 11. At this time, the electric push rod 231 is activated to drive the clamping box 24 to move downward. The two guide rods 248 make the movement of the clamping box 24 more stable. When the bottom of the clamping box 24 contacts the wire rope wound on the outer surface of the winding wheel 11, it stops moving downward. At this time, the motor 121 and the motor 244 are activated simultaneously. The motor 121 drives the gear 122 to rotate counterclockwise. Then, the gear 122 drives the entire winding wheel 11 to rotate clockwise through the gear 223, so that the wire rope continues to be wound on the outer ring of the winding wheel 11. At the same time, the motor 244 drives the gear 3245 to rotate counterclockwise. The gear 3245 drives the entire bidirectional lead screw 24 through the gear ring 243. 2. Rotate clockwise. At this time, the moving block 246 moves to the left in the moving groove 241, and moves to the left along with the two wire clamps 247. When the winding wheel 11 winds the wire rope, the two wire clamps 247 that move to the left will pull the wire rope to the left to prevent it from getting tangled. At the same time, the bottom of the clamping box 24 is in close contact with the outer ring of the wire rope. Therefore, there is no extra gap between the clamping box 24 and the wire rope, which can effectively prevent the wire rope from getting tangled. This allows the wire rope to be evenly wound on the outer ring of the winding wheel 11. After the moving block 246 moves to the left limit position, it will move in the opposite direction. After the wire rope is wound one layer, start the electric push rod 231 to drive the clamping box 24 to move up, so as to continue to clamp the wire rope. After the wire is laid, first move the clamping box 24 to the limit position, then pull out the pin 224 upward, and then rotate the lifting plate 23 to the right.

[0048] First, remove the bearing 124 at the right end of the winding wheel 11. Then, simultaneously pull the two limit blocks 343 on the right side to move the two locking blocks 342 away from each other. At this point, the second pin 33 on the right side is unlocked. Pull it out. Then, rotate the locking ring 32 on the right side clockwise. The locking ring 32 on the left side is opened in the same way. At this point, both ends of the winding wheel 11 are unlocked and can be removed. After reinstalling, first rotate the locking ring 32 on the right side counterclockwise. Then, insert the second pin 33 into the locking ring 32 and the mounting base 31. During the insertion process, the bottom of the second pin 33 will contact the inclined surface on the side where the two locking blocks 342 are close to each other. The springs 344 are squeezed and pushed, and the two locking blocks 342 move away from each other. After the pin 33 is inserted to the limit position, the springs 344 push the two locking blocks 342 into the two locking slots 332 respectively through their own elasticity. At this time, the right locking ring 32 has been locked with the right mounting base 31. The left mounting base 31 and locking ring 32 are fixed in the same way. Then, the rotating frame 21 is rotated to the left. After reaching the limit position, the pin 224 is inserted back into the slot 222. The above settings can automatically complete the entire wiring operation, and no longer require the staff to manually wire near the equipment.

[0049] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0050] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A long-distance wire rope winding device, comprising a base (1), wherein a winding wheel (11) is disposed above the base (1), characterized in that, Also includes: A clamping mechanism (2) is disposed above the winding reel (11). The clamping mechanism (2) is used to evenly arrange the wire rope wound around the outer ring of the winding reel (11). The clamping mechanism (2) includes a clamping box (24), and two symmetrically arranged wire clamps (247) are disposed in front of the clamping box (24). Disassembly and assembly mechanism (3) is provided on the left and right sides of the winding wheel (11), and the disassembly and assembly mechanism (3) is used to disassemble and assemble the winding wheel (11); Among them, the two wire clamps (247) have arc-shaped grooves on their sides that are close to each other, which are adapted to the outer ring of the wire rope, and the front and back sides of the two wire clamps (247) are inclined.

2. The wire rope combining and remote wiring device according to claim 1, characterized in that, A support block (12) is fixedly connected to the top right side of the base (1), and a motor (121) is installed on the top of the support block (12). A gear (122) is fixedly connected to the left output end of the motor (121). Among them, gear two (123) is meshed with the upper part of gear one (122). Bearings (124) are mounted on the outer surfaces of the right end of the winding wheel (11) and the left end of the gear two (123).

3. The wire rope combining and remote wiring device according to claim 1, characterized in that, The pressing mechanism (2) includes a rotating frame (21), which is L-shaped. A rotating block (22) is fixedly connected to the bottom of the rotating frame (21). Two symmetrically arranged arc-shaped grooves (221) are opened inside the rotating block (22). A slot (222) is opened inside the rotating block (22). Two fixing rods (223) are fixedly connected to the top of the base (1). Among them, the two fixed rods (223) are respectively slidably limited to the two arc-shaped grooves (221), and a pin (224) is inserted into the slot (222). A spring rope (225) is fixedly connected to the top of the pin (224), and the other end of the spring rope (225) is fixedly connected to the top of the base (1).

4. The wire rope combining and remote wiring device according to claim 1, characterized in that, Mounting bases (31) are fixedly connected to the left and right sides of the top of the base (1). A locking ring (32) is provided above the mounting base (31). The mounting base (31) is hinged to the locking ring (32). Pins (33) are inserted into the mounting base (31) and the locking ring (32). Among them, the top of the second pin (33) is fixedly connected to the second spring rope (331), the other end of the second spring rope (331) is fixedly connected to the front of the mounting base (31), the outer surface of the second pin (33) has two locking grooves (332), and the left and right ends of the winding wheel (11) are rotatably connected to the two mounting bases (31) and the locking ring (32) respectively.

5. The wire rope combining and remote wiring device according to claim 3, characterized in that, A lifting plate (23) is fixedly connected to the inner side of the rotating frame (21). An electric push rod (231) is fixedly connected to the center of the lifting plate (23). The bottom output end of the electric push rod (231) is fixedly connected to the top of the pressing box (24). A moving groove (241) is opened inside the lifting plate (23). A two-way screw rod (242) is rotatably connected inside the moving groove (241). A gear ring (243) is fixedly connected to the left side of the outer surface of the two-way screw rod (242). Among them, a second motor (244) is fixedly connected to the left side of the top of the clamping box (24), and a third gear (245) is fixedly connected to the left output end of the second motor (244). The third gear (245) meshes with the gear ring (243).

6. The wire rope combining and remote wiring device according to claim 5, characterized in that, The outer surface of the bidirectional lead screw (242) is slidably limited by a moving block (246), the moving block (246) is slidably limited by a moving groove (241), and the tops of the two wire clamps (247) are fixedly connected to the bottom of the moving block (246). Among them, guide rods (248) are fixedly connected to the left and right sides of the top of the clamping box (24), and both guide rods (248) are slidably limited to the lifting plate (23).

7. A remote wire rope assembly and laying device according to claim 4, characterized in that, The disassembly and assembly mechanism (3) includes four fixing boxes (34). The top of each of the four fixing boxes (34) is fixedly connected to the mounting base (31). The bottom of each fixing box (34) has a limiting groove (341). The fixing box (34) is slidably limited by a locking block (342). The bottom of the locking block (342) is fixedly connected to a limiting block (343). The limiting block (343) is slidably limited by the limiting groove (341). Two springs (344) are fixedly connected to the inner wall of the fixed box (34), and the other end of each spring (344) is fixedly connected to the locking block (342). The locking block (342) is inserted into the locking groove (332).

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