A press-fit copper-aluminum bus
By designing a compression-fit copper-aluminum busbar and employing a specific structure to achieve a high-strength fastening connection, the problem of insufficient fastening force at different height positions of copper-aluminum busbar products is solved, improving sealing and stability, and meeting high load-bearing requirements.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YEMA ELECTRIC TECH CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-12
Smart Images

Figure CN224352215U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper-aluminum busbar technology, and in particular to a compression-fit copper-aluminum busbar. Background Technology
[0002] When installing copper-aluminum busbars at different heights in the same location, L-shaped copper-aluminum busbars are usually required for connection. Existing copper-aluminum busbars have a flat structure, and the clamping force during fastening cannot form an inward concentrated force, resulting in relatively poor clamping strength. When existing copper-aluminum busbars are fastened with bolts, the sealing of the fastening position is not guaranteed, and the stability of the contact and fit of different components at the fastening position is relatively poor, resulting in relatively low load-bearing capacity during later use. Utility Model Content
[0003] The purpose of this utility model is to provide a compression-fitting copper-aluminum busbar that can meet the needs of installing copper-aluminum busbar products of different heights and achieve a stable and secure connection. The fastening position is reinforced with a compression structure to ensure higher fastening strength at different positions. The compression structure is locked in place with a nut during fastening, resulting in stronger load-bearing capacity, higher tensile strength, and greater durability. This design can meet the needs of installation positions with high load-bearing capacity requirements.
[0004] The technical solution of this utility model is as follows:
[0005] A compression-fit copper-aluminum busbar, characterized in that: it includes a horizontally oriented main body compression plate; an integrally formed transition connecting support plate is provided on the upper left side of the main body compression plate; an integrally formed, horizontally oriented, left-side fastening connecting plate is provided on the upper end of the transition connecting support plate; the width of the left side of the integral fastening connecting plate is greater than the width of the right side; the front-to-back width of the integral fastening connecting plate is the same as the front-to-back width of the main body compression plate; and a reinforcing and sealing fitting post is provided at the lower end of the integral fastening connecting plate. The lower center of the column has a main body fastening connection hole that passes through the upper part of the whole. The lower left side of the main body and the clamping plate has a cylindrical positioning fastening connection column. The outer cylindrical surface of the positioning fastening connection column has a fastening connection locking thread groove. The front and rear right sides of the main body and the clamping plate have clamping and stabilizing plates that are processed by pressing. The clamping and stabilizing plates are inclined structures with a downward tilt. The outer end face of the clamping and stabilizing plate in the front and rear direction coincides with the outer end face of the corresponding position in the front and rear direction of the main body and the clamping plate.
[0006] Furthermore, the left side of the integral fastening connecting plate is a cylindrical structure, and the right side of the integral fastening connecting plate is an inclined slope structure in the front-to-back direction.
[0007] Furthermore, the lower outer edge of the reinforced sealing mating column is provided with a mating guide cone surface for easy installation.
[0008] Furthermore, the thickness of the integral fastening connecting plate is the same as the thickness of the main body mating clamping plate.
[0009] Furthermore, the positioning and fastening connecting column is manufactured by riveting.
[0010] The beneficial effects of this utility model are:
[0011] This utility model can meet the needs of installing copper and aluminum busbar products of different heights with a stable and secure connection. The fastening position is equipped with a reinforcement structure and a pressing structure to ensure higher fastening strength at different positions. The pressing structure is locked with the nut during fastening, resulting in stronger load-bearing capacity, higher tensile strength in later use, and greater durability. It can meet the needs of installation positions with high load-bearing strength requirements. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0013] Figure 2 This is a front view of the present invention;
[0014] Figure 3 This is a schematic diagram of the left side of this utility model;
[0015] Figure 4 This is a schematic diagram on the right side of the present invention;
[0016] Figure 5 This is a top view of the present invention;
[0017] Figure 6 This is a bottom view of the present invention;
[0018] Figure 7 This is a three-dimensional structural diagram of the present invention in the second direction;
[0019] In the diagram: 1. Main body fitting clamping plate, 2. Transition connecting support plate, 3. Overall fastening connecting plate, 4. Reinforced sealing fitting column, 5. Main body fastening connecting hole, 6. Positioning fastening connecting column, 7. Pressing fitting stabilizing plate. Detailed Implementation
[0020] like Figures 1 to 7As shown, a compression-fitting copper-aluminum busbar includes a horizontally oriented main body compression plate 1. An integrally formed transition support plate 2 is provided on the upper left side of the main body compression plate 1, allowing for different height differences between the left and right sides of the mating structure, thus meeting the connection requirements of mating structures with different heights. An integrally formed horizontally oriented left-side fastening connection plate 3 is provided on the upper end of the transition support plate 2. The width of the left side of the integral fastening connection plate 3 is greater than the width on the right side, allowing for embedded assembly according to the required installation position, resulting in better stability during mating and a reliable anti-loosening effect, effectively reinforcing the connection. The width of the integral fastening connection plate 3 in the front-back direction is the same as the width of the main body compression plate 1 in the front-back direction, ensuring better flatness of the outer side of the overall structure, reducing space occupation during use, and facilitating installation and mating operations. A reinforcing and sealing mating post 4 is provided at the lower end of the integral fastening connection plate 3, effectively reinforcing the mating structure when fastening at this position. The reinforced sealing mating column 4 has a main body fastening connection hole 5 at its lower center, which extends through the upper part of the entire structure, allowing it to be fastened together with existing fastening bolt-type accessories. A cylindrical positioning fastening connection column 6 is located on the lower left side of the main body mating pressure plate 1. The outer cylindrical surface of the positioning fastening connection column 6 has a fastening connection locking thread groove, allowing it to be fastened together with a fastening nut. The front and rear right sides of the main body mating pressure plate 1 are respectively provided with pressing-fit stabilizing plates 7, which are inclined downwards, allowing their lower ends to be pressed together with the mating structure. The outer end face of the clamping and stabilizing plate 7 in the front-rear direction coincides with the outer end face of the corresponding position of the main clamping plate 1 in the front-rear direction, ensuring better flatness of the mating position, higher structural strength, and stronger load-bearing capacity during later use. This structure is set as a core innovation during production, rather than a conventional direct bending process. Conventional bending methods cannot guarantee the flatness of the outer end face after processing, which will affect the assembly accuracy and mating load-bearing strength during installation. This structure is processed with a pressing mold during production and also requires heat treatment. The structural stability is better guaranteed, ensuring the clamping load-bearing capacity during mating installation. It adopts a brand-new structural design, which can meet the installation and fastening of copper and aluminum busbar products of different heights during use. The fastening position is equipped with a reinforcement structure and a clamping structure, which can ensure higher fastening strength at different positions. The clamping structure position is locked with a nut during fastening, which has stronger load-bearing capacity during fastening, higher tensile strength during later use, and greater durability during use, meeting the needs of installation positions with high load-bearing strength requirements.
[0021] Preferably, the left side of the integral fastening connecting plate 3 is a cylindrical structure, and the right side of the integral fastening connecting plate 3 is an inclined slope structure in the front-back direction. When assembled, it can be embedded and matched with the combination hole at the matching position, ensuring better tightness and stability during the matching.
[0022] Preferably, the lower outer edge of the reinforced sealing mating column 4 is provided with a mating guide cone surface for easy installation, making the assembly operation more convenient and the mating efficiency higher.
[0023] Preferably, the thickness of the integral fastening connecting plate 3 is the same as the thickness of the main body mating clamping plate 1, which makes the overall structure have lower processing costs and higher production efficiency during production, and can be processed quickly using the same flat material.
[0024] Preferably, the positioning and fastening connecting column 6 is manufactured by riveting, which makes the structure more convenient to produce and easier to process.
[0025] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements or substitutions can be made without departing from the principle of this utility model, and these improvements or substitutions should also be considered within the protection scope of this utility model.
Claims
1. A compression-fit copper-aluminum busbar, characterized in that: The system includes a horizontally oriented main body clamping plate (1), an integrally formed transition connecting support plate (2) at the upper left side of the main body clamping plate (1), an integrally formed horizontally oriented integral fastening connecting plate (3) at the upper end of the transition connecting support plate (2), the width of the integral fastening connecting plate (3) at the left side being greater than the width at the right side, the width of the integral fastening connecting plate (3) in the front-to-back direction being the same as the width of the main body clamping plate (1) in the front-to-back direction, and a reinforcing sealing mating column (4) at the lower end of the integral fastening connecting plate (3). The main body fastening connection hole (5) is provided at the center position, and a cylindrical positioning fastening connection column (6) is provided at the lower left position of the main body and the clamping plate (1). The outer cylindrical surface of the positioning fastening connection column (6) is provided with a fastening connection locking thread groove. The front and rear positions of the right side of the main body and the clamping plate (1) are respectively provided with a clamping and fitting stabilizing plate (7) processed by pressing. The clamping and fitting stabilizing plate (7) is an inclined structure with a downward inclination. The outer end face of the clamping and fitting stabilizing plate (7) in the front and rear direction coincides with the outer end face of the corresponding position in the front and rear direction of the main body and the clamping plate (1).
2. The compression-fit copper-aluminum busbar according to claim 1, characterized in that: The left side of the integral fastening connecting plate (3) is a cylindrical structure, and the right side of the integral fastening connecting plate (3) is an inclined slope structure in the front-back direction.
3. The compression-fit copper-aluminum busbar according to claim 1, characterized in that: The lower outer edge of the reinforced sealing mating column (4) is provided with a mating guide cone surface for easy installation.
4. The compression-fit copper-aluminum busbar according to claim 1, characterized in that: The thickness of the integral fastening connecting plate (3) is the same as the thickness of the main body mating pressing plate (1).
5. A compression-fit copper-aluminum busbar according to claim 1, characterized in that: The positioning and fastening connecting column (6) is manufactured by riveting.