A photovoltaic lamp assembly production line

Abstract

The utility model discloses a photovoltaic lamp assembly production line belongs to the field of multi -robot collaborative assembly photovoltaic lamp, including warehousing unit, warehousing station, stacking unit, transfer unit, composite robot, warehousing connection platform, assembly conveying line, assembly station, photovoltaic lamp general assembly station, general control center and data management center, this production line has integrated warehousing unit, warehousing station, stacking unit, transfer unit, composite robot, warehousing connection platform, assembly conveying line, assembly station, photovoltaic lamp general assembly station, general control center and data management center, for this student grasps real knowledge point, is familiar with intelligent manufacturing production system, reaches the purpose of learning for use, and through the simulation operation of actual production line, makes student more deeply understand the core technology and application of intelligent manufacturing, and this production line not only covers the complete flow from warehousing to general assembly, still through the collaborative work of composite robot and multiple automation equipment, shows the high integration and intelligent level of modern manufacturing industry.

Description

Technical Field

[0001] This utility model relates to the field of multi-robot collaborative assembly of photovoltaic lamps, specifically a photovoltaic lamp assembly production line. Background Technology

[0002] With the continuous development of new energy technologies, photovoltaic lamps, as a green and environmentally friendly lighting device, have been widely used in the market. In order to adapt to the rapid development of today's intelligent manufacturing industry and meet the needs of educational institutions to carry out intelligent manufacturing teaching, more and more higher vocational colleges have begun to offer intelligent manufacturing-related majors.

[0003] Existing teaching equipment for intelligent manufacturing is not closely aligned with actual production, has limited training subjects, and simplistic processes. In particular, robotics, a key technology in intelligent manufacturing, suffers from a lack of variety in existing training equipment and insufficient training content, which negatively impacts training effectiveness and the quality of talent development.

[0004] Therefore, this utility model provides a photovoltaic lamp assembly production line to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] This invention provides a photovoltaic lamp assembly production line, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: It includes a storage unit, a storage station, a stacking unit, a transfer unit, a composite robot, a storage docking station, an assembly conveyor line, an assembly station, a photovoltaic lamp assembly station, a central control center, and a data management center. The storage unit and the storage docking station are arranged parallel to each other. The stacking unit is located on the left side of the storage unit. The assembly conveyor line, assembly station, and photovoltaic lamp assembly station are sequentially located on the right side of the front end of the storage docking station. The assembly conveyor line is located in front of the assembly station and the photovoltaic lamp assembly station. The transfer unit is located between the front side of the storage docking station and the left side of the assembly conveyor line. The storage station is located behind the photovoltaic lamp assembly station. The storage station and the photovoltaic lamp assembly station are arranged parallel to each other. The composite robot is located on the left and right sides of the storage station. The central control center and the data management center are sequentially located in front of the assembly station and the photovoltaic lamp assembly station.

[0009] As a preferred technical solution of this application, the storage unit includes a three-dimensional storage rack and a three-axis robot. The three-dimensional storage rack is horizontally arranged in the storage area. The three-axis robot is located at the lower end of the three-dimensional storage rack. A transfer platform is provided on the upper left side of the three-dimensional storage rack. An electrical control box is fixedly installed inside the rear end of the three-dimensional storage rack. A cantilever control box is fixedly installed on the upper rear side of the three-dimensional storage rack. A first three-color warning light is fixedly installed on the upper side of the three-dimensional storage rack. Multiple sets of placement racks are arranged sequentially from top to bottom inside the right end of the three-dimensional storage rack. The three-axis robot is located on the left side of the multiple sets of placement racks.

[0010] As a preferred technical solution of this application, the storage station includes a storage platform and a first feeding module. The storage platform is horizontally arranged in the storage area. The first feeding module is fixedly installed on the upper side of the storage platform. A second feeding module is fixedly installed on the upper side of the storage platform. The first feeding module and the second feeding module are tilted to the left and right, respectively. A monitoring unit is fixedly installed on the upper side of the storage platform. A lampshade is provided inside the first feeding module.

[0011] As a preferred technical solution of this application, the stacking unit includes a first AMR mobile robot and a first protective cover. The first AMR mobile robot is horizontally arranged in the assembly area, and the first protective cover is fixedly installed on the upper side of the first AMR mobile robot. A stacking bracket is fixedly installed inside the first protective cover, and a lifting fork is provided on the upper side of the stacking bracket. The lifting fork is driven by an electric push rod.

[0012] As a preferred technical solution of this application, the transfer unit includes a second AMR mobile robot and a second protective cover. The second AMR mobile robot is horizontally arranged in the assembly area, and the second protective cover is fixedly installed on the upper side of the second AMR mobile robot. A transfer bracket is fixedly installed inside the second protective cover, and a transfer conveyor belt is fixedly installed at the upper end of the transfer bracket.

[0013] As a preferred technical solution of this application, the composite robot includes a third AMR mobile robot and a third protective cover. The third AMR mobile robot is horizontally arranged in the assembly area. The third protective cover is fixedly installed on the upper side of the third AMR mobile robot. A robot bracket is fixedly installed inside the third protective cover. A first collaborative robot is arranged on the upper end of the robot bracket. An industrial camera is arranged on the upper end of the first collaborative robot. An electric gripper is arranged on the front side of the industrial camera mounted on the upper end of the first collaborative robot. A storage platform is fixedly installed on the upper front end of the third AMR mobile robot.

[0014] As a preferred technical solution of this application, the warehouse docking station includes a transmission support and a first conveyor belt. The transmission support is horizontally arranged in the assembly area, the first conveyor belt is disposed in the upper end of the transmission support, a first RFID reader is disposed on the upper side of the front end of the first conveyor belt, and a first junction box is disposed in the rear end of the transmission support.

[0015] As a preferred technical solution of this application, the assembly conveyor line includes a conveyor support and a second conveyor belt. The conveyor support is horizontally arranged in the assembly area, the second conveyor belt is arranged at the upper end of the conveyor support, a second junction box is fixedly installed inside the conveyor support, and a second RFID reader is fixedly installed on the upper right side of the second conveyor belt.

[0016] As a preferred technical solution of this application, the assembly station includes a first assembly platform, which is horizontally arranged in the assembly area and located behind the conveyor line support. A second collaborative robot is mounted on the upper side of the first assembly platform. A first clamping bracket is fixedly installed on the upper rear side of the first assembly platform. A first quick-change connecting plate is provided at the rear end of the second collaborative robot. A quick-change suction cup is movably mounted on the front side of the first clamping bracket. A quick-change screwdriver is movably mounted on the front side of the first clamping bracket. A first quick-change gripper is movably mounted on the front side of the first clamping bracket. The quick-change suction cup is located between the quick-change screwdriver and the first quick-change gripper. Between them, the quick-change suction cup, quick-change screwdriver, and first quick-change gripper are arranged parallel to each other on the left and right. A third feeding module is fixedly installed on the upper right side of the first assembly platform. Multiple sets of lamp panels are arranged on the upper side of the third feeding module. A fourth feeding module is fixedly installed on the upper left side of the first assembly platform. Multiple sets of photovoltaic panels are movably arranged in the upper part of the fourth feeding module. A screw feeding mechanism is provided on the upper left side of the first assembly platform. The screw feeding mechanism is located behind the fourth feeding module. A first assembly platform is provided on the upper left side of the first assembly platform. The first assembly platform is located behind the screw feeding mechanism. A lamp cover is fixedly clamped on the first assembly platform.

[0017] As a preferred technical solution of this application, the photovoltaic lamp assembly station includes a second assembly platform, which is horizontally arranged in the assembly area and located to the right of the first assembly platform. A third collaborative robot is fixedly installed on the upper end of the second assembly platform. A second quick-change connecting plate is provided at the rear end of the third collaborative robot. A second clamping bracket is provided on the upper side of the rear end of the second assembly platform. A second quick-change gripper is provided on the front side of the second clamping bracket. A third quick-change gripper is provided on the front side of the second clamping bracket. Two sets of turnover racks are provided on the upper right side of the second assembly platform. An adhesive application module is fixedly installed on the upper left side of the second assembly platform. A flipping fixture is fixedly installed on the upper left side of the second assembly platform. The adhesive application module is located behind the flipping fixture. A second assembly platform is fixedly installed on the rear left side of the second assembly platform.

[0018] As a preferred technical solution of this application, the central control center includes a central control console, which is horizontally arranged in the control area. A control button is provided on the upper front side of the central control console, a touch screen is provided on the upper front side of the central control console, and a second three-color warning light is fixedly installed on the upper end of the central control console.

[0019] As a preferred technical solution of this application, the data management center includes a data management platform and a chair. The data management platform is horizontally arranged in the control area, the chair is located in front of the data management platform, an luminous acrylic lamp is fixedly installed on the upper rear side of the data management platform, and a data management display is fixedly installed in front of the luminous acrylic lamp.

[0020] (III) Beneficial Effects

[0021] This production line integrates warehousing units, warehousing stations, stacking units, transfer units, composite robots, warehousing docking stations, assembly conveyor lines, assembly stations, photovoltaic lamp assembly stations, a central control center, and a data management center. This allows students to master real knowledge points, become familiar with intelligent manufacturing production systems, and achieve the goal of applying their knowledge. Through simulated operation of the actual production line, students gain a deeper understanding of the core technologies and applications of intelligent manufacturing. This production line not only covers the complete process from warehousing to final assembly but also showcases the high level of integration and intelligence in modern manufacturing through the collaborative work of composite robots and various automated equipment. During the training, students can personally experience the charm of multi-robot collaborative operation, understand the importance of information exchange and logistics connection between various stations, and thus effectively improve their ability to solve practical problems. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of a photovoltaic lamp assembly production line;

[0023] Figure 2This is a schematic diagram of the left-hand structure of a storage unit in a photovoltaic lamp assembly production line;

[0024] Figure 3 This is a front view structural diagram of a lamp cover storage station in a photovoltaic lamp assembly production line;

[0025] Figure 4 This is a front view schematic diagram of a stacking unit in a photovoltaic lamp assembly production line;

[0026] Figure 5 This is a schematic diagram of the left-hand structure of a transfer unit in a photovoltaic lamp assembly production line;

[0027] Figure 6 This is a schematic diagram of the right-side structure of a composite robot in a photovoltaic lamp assembly production line;

[0028] Figure 7 This is a schematic diagram of the left-hand structure of a storage docking station in a photovoltaic lamp assembly production line.

[0029] Figure 8 This is a front view schematic diagram of an assembly conveyor line in a photovoltaic lamp assembly production line.

[0030] Figure 9 This is a rear view structural diagram of a lamp cover assembly station in a photovoltaic lamp assembly production line;

[0031] Figure 10 This is a rear view structural diagram of a photovoltaic lamp assembly station in a photovoltaic lamp assembly production line;

[0032] Figure 11 This is a front view schematic diagram of the central control center and data management center in a photovoltaic lamp assembly production line.

[0033] Figure 12 This is a frontal structural disassembly diagram of the lamp cover and lamp shade in a photovoltaic lamp assembly production line.

[0034] In the picture:

[0035] 1. Storage unit; 2. Storage station; 3. Stacking unit; 4. Transfer unit; 5. Composite robot; 6. Storage docking station; 7. Assembly conveyor line; 8. Assembly station; 9. Photovoltaic lamp assembly station; 10. Central control center; 11. Data management center; 101. Automated storage rack; 102. Three-axis robot; 103. Transfer station; 104. Electrical control box; 105. Cantilever control box; 106. First three-color warning light; 107. Placement rack; 201. Storage platform body; 202. First feeding module; 203. Second feeding module; 204. Monitoring unit; 301. 1. AMR mobile robot; 302. First protective cover; 303. Stacking support; 304. Lifting forklift; 401. Second AMR mobile robot; 402. Second protective cover; 403. Transfer support; 404. Transfer conveyor belt; 501. Third AMR mobile robot; 502. Third protective cover; 503. Robot support; 504. First collaborative robot; 505. Industrial camera; 506. Electric gripper; 507. Storage platform; 601. Transfer support; 602. First conveyor belt; 603. First RFID reader / writer; 604. First wiring harness 701. Conveyor line support; 702. Second conveyor belt; 703. Second junction box; 704. Second RFID reader / writer; 801. First assembly platform; 802. Second collaborative robot; 803. First clamp support; 804. First quick-change connecting plate; 805. Quick-change suction cup; 806. Quick-change screwdriver; 807. First quick-change gripper; 808. Third feeding module; 809. Fourth feeding module; 810. Screw feeding mechanism; 811. First assembly platform; 901. Second assembly platform; 902. Third collaborative robot; 903. 904. Second quick-change connecting plate; 905. Second quick-change gripper; 906. Third quick-change gripper; 907. Turnover rack; 908. Glue application module; 909. Flip tooling; 910. Second assembly platform; 1001. Main control panel; 1002. Control button; 1003. Touch screen; 1004. Second tri-color warning light; 1101. Data management console; 1102. Chair; 1103. Illuminated acrylic light; 1104. Data management display; 1201. Lamp cover; 1202. Photovoltaic panel; 1203. Lamp panel; 1204. Lamp shade. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] This utility model provides a photovoltaic lamp assembly production line, such as Figure 1-12 As shown, the photovoltaic lamp assembly production line includes a storage unit 1, a storage station 2, a stacking unit 3, a transfer unit 4, a composite robot 5, a storage docking station 6, an assembly conveyor line 7, an assembly station 8, a photovoltaic lamp final assembly station 9, a central control center 10, and a data management center 11. The storage unit 1 and the storage docking station 6 are arranged in parallel front to back. The stacking unit 3 is located on the left side of the storage unit 1. The assembly conveyor line 7, the assembly station 8, and the photovoltaic lamp final assembly station 9 are arranged sequentially on the right side of the front end of the storage docking station 6. The assembly conveyor line 7 is located in front of the assembly station 8 and the photovoltaic lamp final assembly station 9. The transfer unit 4 is located between the front side of the storage docking station 6 and the left side of the assembly conveyor line 7. The storage station 2 is located behind the photovoltaic lamp final assembly station 9. The storage station 2 and the photovoltaic lamp final assembly station 9 are arranged in parallel front to back. The composite robot 5 is located on the left and right sides of the storage station 2. The central control center 10 and the data management center 11 are arranged sequentially in front of the assembly station 8 and the photovoltaic lamp final assembly station 9.

[0038] The parallel arrangement of storage unit 1 and storage docking station 6 optimizes the material handling path. The collaborative operation of stacking unit 3 and transfer unit 4 significantly improves logistics efficiency. The flexible scheduling of composite robot 5 between storage station 2 and photovoltaic lamp assembly station 9 demonstrates the practical value of multi-robot collaborative operation, thereby transferring lamp covers 1204 of different shapes to photovoltaic lamp assembly station 9. Assembly conveyor line 7, as the core logistics channel, closely connects assembly station 8 and photovoltaic lamp assembly station 9, ensuring seamless connection between various processes. The intelligent control system composed of central control center 10 and data management center 11 realizes visualized management and precise control of the production process through real-time data collection and analysis. This not only reduces the need for manual intervention, but also enables students to systematically master the core technologies of intelligent manufacturing, including key skills such as robot programming, logistics system optimization, and production data management, by simulating the real production environment. It provides an ideal platform for cultivating high-quality technical talents who meet the needs of modern manufacturing industry. This photovoltaic lamp assembly production line realizes full automation from raw material storage to finished product assembly through highly integrated system design.

[0039] Storage unit 1 includes an automated storage and retrieval system (AS / RS) rack 101 and a three-axis robot arm 102. The AS / RS rack 101 is horizontally arranged in the storage area. The three-axis robot arm 102 is located at the lower end of the AS / RS rack 101. A transfer platform 103 is located on the upper left side of the AS / RS rack 101. An electrical control box 104 is fixedly installed at the rear end of the AS / RS rack 101. A cantilever control box 105 is fixedly installed on the upper rear side of the AS / RS rack 101. A first three-color warning light 106 is fixedly installed on the upper side of the AS / RS rack 101. Multiple sets of placement racks 107 are arranged sequentially from top to bottom at the right end of the AS / RS rack 101. The three-axis robot arm 102 is located on the left side of the multiple sets of placement racks 107.

[0040] The precise operation of the three-axis robot 102 ensures the accuracy and speed of transporting the workpiece tray with the lamp cover 1201 and the assembled photovoltaic lamp from the placement rack 107. The transfer station 103 facilitates the temporary storage of the lamp cover 1201. The electrical control box 104 and the cantilever control box 105 provide stable power and control support for the entire storage unit 1. The first three-color warning light 106 can promptly display the working status of the storage unit 1 and remind operators to pay attention to safety. The arrangement of multiple placement racks 107 allows the storage unit 1 to flexibly adjust the storage space as needed to meet the storage requirements of the lamp cover 1201 and the assembled photovoltaic lamp.

[0041] The storage station 2 includes a storage platform 201 and a first feeding module 202. The storage platform 201 is horizontally arranged in the storage area. The first feeding module 202 is fixedly installed on the upper side of the storage platform 201. A second feeding module 203 is fixedly installed on the upper side of the storage platform 201. The first feeding module 202 and the second feeding module 203 are tilted to the left and right, respectively. A monitoring unit 204 is fixedly installed on the upper side of the storage platform 201. A lampshade 1204 is installed inside the first feeding module 202.

[0042] The storage station 2, through the inclined design of the first feeding module 202 and the second feeding module 203, realizes the automatic feeding and sorting of lampshade 1204, effectively improving the retrieval efficiency of lampshade 1204. The setting of the monitoring unit 204 ensures real-time monitoring and abnormal early warning of the storage process, providing a strong guarantee for the stable operation of the production line. At the same time, the design of the storage station 2 also fully considers the space utilization rate, and achieves efficient storage of lampshade 1204 through a compact layout.

[0043] The stacking unit 3 includes a first AMR mobile robot 301 and a first protective cover 302. The first AMR mobile robot 301 is horizontally arranged in the assembly area. The first protective cover 302 is fixedly installed on the upper side of the first AMR mobile robot 301. A stacking bracket 303 is fixedly installed inside the first protective cover 302. A lifting fork 304 is provided on the upper side of the stacking bracket 303. The lifting fork 304 is driven by an electric push rod.

[0044] The first AMR mobile robot 301, with its autonomous navigation and flexible movement capabilities, can accurately transport the workpiece pallet with the lamp cover 1201 placed on the transfer table 103 to the designated position. The first protective cover 302 not only protects the stability of the stacking support 303 and the installation node of the lifting fork 304 on it, but also ensures the safe operation of stacking. The lifting fork 304, driven by the electric push rod, realizes the rapid lifting and stacking of the lamp cover 1201, which greatly improves logistics efficiency and enables the stacking unit 3 to efficiently complete the storage, retrieval and stacking tasks of goods, providing strong support for the subsequent production process.

[0045] The transfer unit 4 includes a second AMR mobile robot 401 and a second protective cover 402. The second AMR mobile robot 401 is horizontally arranged in the assembly area. The second protective cover 402 is fixedly installed on the upper side of the second AMR mobile robot 401. A transfer bracket 403 is fixedly installed inside the second protective cover 402. A transfer conveyor belt 404 is fixedly installed on the upper end of the transfer bracket 403.

[0046] The second AMR mobile robot 401 has autonomous path planning and obstacle avoidance functions. It can accurately transfer workpiece pallets containing lamp covers 1201 from the storage dock 6 to the designated workstation on the assembly conveyor line 7 according to production needs. The second protective cover 402 achieves all-round protection for the transfer bracket 403 and the transfer conveyor belt 404 through modular design. The transfer conveyor belt 404 adopts frequency conversion speed regulation technology, which can dynamically adjust the conveying speed according to different lamp cover 1204 sizes to ensure synchronization with the upstream and downstream processes. It achieves seamless connection from storage to assembly, significantly shortening the material turnover time. At the same time, its compact structural design allows the transfer unit 4 to be flexibly deployed in various links of the production line, providing an efficient logistics solution for the production of multiple varieties and small batches of photovoltaic lamps.

[0047] The composite robot 5 includes a third AMR mobile robot 501 and a third protective cover 502. The third AMR mobile robot 501 is horizontally arranged in the assembly area. The third protective cover 502 is fixedly installed on the upper side of the third AMR mobile robot 501. A robot bracket 503 is fixedly installed inside the third protective cover 502. A first collaborative robot 504 is set on the upper end of the robot bracket 503. An industrial camera 505 is set on the upper end of the first collaborative robot 504. An electric gripper 506 is set on the front side of the industrial camera 505 mounted on the upper end of the first collaborative robot 504. A storage platform 507 is fixedly installed on the upper front side of the third AMR mobile robot 501.

[0048] The third AMR mobile robot 501 is equipped with a high-precision navigation system, enabling it to autonomously plan the optimal path in complex production environments. Through the fusion perception of LiDAR and visual sensors, it avoids dynamic obstacles in real time, ensuring the efficient transfer of lampshade 1204 between storage station 2 and photovoltaic lamp assembly station 9. The third protective cover 502 adopts a dustproof and waterproof design, effectively protecting the internal first collaborative robot 504 and industrial camera 505 from dust and liquid corrosion, extending the service life of the equipment. The rigid structure of the robot bracket 503 ensures the stability of the first collaborative robot 504 during high-speed movement. The industrial camera 505 installed on it can quickly identify the characteristic parameters of different models of lampshade 1204 through deep learning algorithms and guide the electric gripper 506 to complete precise grasping. The flexible gripping design of the electric gripper 506 can adapt to the grasping needs of lampshade 1204 of various shapes, avoiding product damage caused by excessive gripping force, further improving grasping accuracy. This allows the composite robot 5 to demonstrate strong adaptability and reliability in complex production scenarios, significantly improving the flexibility and efficiency of the production line.

[0049] The warehouse connection platform 6 includes a transmission support 601 and a first conveyor belt 602. The transmission support 601 is horizontally arranged in the assembly area. The first conveyor belt 602 is located inside the upper end of the transmission support 601. A first RFID reader 603 is located on the upper front side of the first conveyor belt 602. A first junction box 604 is located inside the rear end of the transmission support 601.

[0050] The storage docking station 6 achieves continuous material transfer through the first conveyor belt 602. The first RFID reader 603 at its front end can read material information in real time, ensuring accurate tracking and management of materials during the flow process. The stable design of the transmission bracket 601 ensures the stability of the first conveyor belt 602 when it is running at high speed. The first junction box 604 provides convenient power access and signal transmission for the entire docking station, enabling the storage docking station 6 to efficiently complete the rapid connection of workpiece pallets with lamp covers 1201 from storage unit 1 to assembly conveyor line 7, providing strong material support for subsequent production processes.

[0051] The assembly conveyor line 7 includes a conveyor support 701 and a second conveyor belt 702. The conveyor support 701 is horizontally arranged in the assembly area. The second conveyor belt 702 is located at the upper end of the conveyor support 701. A second junction box 703 is fixedly installed inside the conveyor support 701. A second RFID reader 704 is fixedly installed on the upper right side of the second conveyor belt 702.

[0052] Assembly conveyor line 7 achieves directional conveying of lamp covers 1201 via the second conveyor belt 702. The second RFID reader 704 at its right end can collect material identification information in real time and interact with the central control center 10 to ensure the accuracy of material matching in each process. The conveyor support 701 adopts a modular design, which not only ensures the stability of the overall structure but also facilitates flexible adjustment of the line length according to production needs. The centralized arrangement of the second junction box 703 provides a safe and reliable power distribution for the conveyor belt drive system. At the same time, the anti-static treatment on the surface of the second conveyor belt 702 effectively prevents dust from being attracted by static electricity during transportation, improving product cleanliness. Through seamless connection with upstream and downstream workstations, this conveyor line realizes continuous operation of the assembly process, significantly shortening the production cycle. In addition, its emergency stop device and overload protection function further ensure the safety of operators and equipment, laying a solid foundation for the efficient and stable production of photovoltaic lamps.

[0053] Assembly station 8 includes a first assembly platform 801, which is horizontally arranged in the assembly area and located behind the conveyor support 701. A second collaborative robot 802 is mounted on the upper side of the first assembly platform 801. A first clamping bracket 803 is fixedly installed on the upper rear side of the first assembly platform 801. A first quick-change connecting plate 804 is located at the rear end of the second collaborative robot 802. A quick-change suction cup 805 is movably mounted on the front side of the first clamping bracket 803. A quick-change screwdriver 806 is movably mounted on the front side of the first clamping bracket 803. A first quick-change gripper 807 is movably mounted on the front side of the first clamping bracket 803. The quick-change suction cup 805 is located between the quick-change screwdriver 806 and the first quick-change gripper 807. The quick-change screwdriver 806 and the first quick-change gripper 807 are arranged parallel to each other. The third feeding module 808 is fixedly installed on the upper right side of the first assembly platform 801. Multiple sets of lamp panels 1203 are arranged on the upper side of the third feeding module 808. The fourth feeding module 809 is fixedly installed on the upper left side of the first assembly platform 801. Multiple sets of photovoltaic panels 1202 are movably arranged in the upper part of the fourth feeding module 809. The screw feeding mechanism 810 is arranged on the upper left side of the first assembly platform 801. The screw feeding mechanism 810 is located behind the fourth feeding module 809. The first assembly platform 811 is arranged on the upper left side of the first assembly platform 801. The first assembly platform 811 is located behind the screw feeding mechanism 810. The lamp cover 1201 is fixedly clamped on the first assembly platform 811.

[0054] Assembly station 8, through the precise operation of the second collaborative robot 802 and the flexible switching of the quick-change suction cup 805, quick-change screwdriver 806, and first quick-change gripper 807, achieves efficient assembly of lamp cover 1201 with photovoltaic panel 1202 and lamp board 1203. The design of the first quick-change connecting plate 804 makes fixture replacement more convenient, greatly shortening changeover time and improving the flexibility and response speed of the production line. The stable structure of the first fixture bracket 803 ensures the placement and positioning accuracy of the quick-change suction cup 805, quick-change screwdriver 806, and first quick-change gripper 807 during assembly. Meanwhile, the third feeding module 808 and the fourth feeding module... The multi-group storage design of 809 meets the continuous production needs of products with different specifications. The automatic screw feeding function of the screw feeding mechanism 810 further improves the assembly efficiency and the accuracy of screw locking. The lamp cover 1201 fixedly clamped on the first assembly platform 811 provides a stable assembly benchmark for the second collaborative robot 802, ensuring the precise docking of various components of the photovoltaic lamp. This assembly station 8, through highly integrated automated equipment and intelligent material management, realizes full-process automation from parts supply to finished product assembly, significantly improving the production efficiency and product quality of photovoltaic lamps, and providing strong support for the intelligent upgrading of the photovoltaic industry.

[0055] The photovoltaic lamp assembly station 9 includes a second assembly platform 901, which is horizontally arranged in the assembly area and located to the right of the first assembly platform 801. A third collaborative robot 902 is fixedly installed on the upper end of the second assembly platform 901. A second quick-change connecting plate 903 is provided at the rear end of the third collaborative robot 902. A second clamping bracket 904 is provided on the upper side of the rear end of the second assembly platform 901, and a second quick-change connecting plate 903 is provided on the front side of the second clamping bracket 904. The second assembly platform 901 has a change gripper 905, a third quick-change gripper 906 is provided on the front side of the second fixture bracket 904, two sets of turnover racks 907 are provided on the upper right side of the second assembly platform 901, an adhesive application module 908 is fixedly installed on the upper left side of the second assembly platform 901, a flipping fixture 909 is fixedly installed on the upper left side of the second assembly platform 901, the adhesive application module 908 is located behind the flipping fixture 909, and a second assembly platform 910 is fixedly installed on the rear left side of the second assembly platform 901.

[0056] The third collaborative robot 902, with its high-precision motion control capabilities, works in conjunction with the second quick-change connecting plate 903 to quickly change the second quick-change gripper 905 and the third quick-change gripper 906. It can automatically switch according to production tasks, achieving precise gripping and positioning of the lampshade 1204 and lamp cover 1201, significantly improving assembly flexibility and efficiency. Furthermore, by changing the third quick-change gripper 906, the third collaborative robot 902 transfers the lampshade 1204 from the turnover rack 907 to the second assembly platform 910, thus flexibly handling different... To meet the assembly requirements of the photovoltaic lamp, the glue application module 908 uses a precision metering pump and automated spraying technology to evenly apply glue to the side of the lamp cover 1201, ensuring the seal between the lamp shade 1204 and the lamp cover 1201, effectively preventing the intrusion of moisture and dust, and extending the service life of the photovoltaic lamp. The flipping fixture 909 can safely and stably flip the lamp cover 1201 to a specified angle, making it easy for the third collaborative robot 902 to dock the lamp cover 1201 with the lamp shade 1204, further improving the automation level of the production line.

[0057] The central control center 10 includes a central control console 1001, which is horizontally arranged in the control area. Control buttons 1002 are provided on the upper front side of the central control console 1001, a touch screen 1003 is provided on the upper front side of the central control console 1001, and a second tri-color warning light 1004 is fixedly installed on the upper end of the central control console 1001.

[0058] The central control unit 1001 serves as the intelligent brain of the entire photovoltaic lamp assembly production line. Through control buttons 1002 and touch screen 1003, it enables centralized control and real-time monitoring of each production unit. Operators can intuitively view the equipment operating status, production progress, and material information, ensuring transparency and traceability of the production process. The second and third color warning lights 1004 provide timely feedback on the working status of the production line through different color light signals, such as normal operation, fault alarm, or standby prompts, providing clear safety guidance for operators. At the same time, the industrial-grade computer system built into the central control unit 1001 can efficiently process data from various sensors and dynamically optimize production parameters through preset algorithm models, ensuring collaborative operation and efficient operation of each process.

[0059] The data management center 11 includes a data management console 1101 and a chair 1102. The data management console 1101 is horizontally arranged in the control area, and the chair 1102 is located in front of the data management console 1101. An luminous acrylic lamp 1103 is fixedly installed on the upper rear side of the data management console 1101, and a data management display 1104 is fixedly installed on the front side of the luminous acrylic lamp 1103.

[0060] The data management center 11, through the integrated design of the data management platform 1101 and the data management display 1104, realizes real-time acquisition, storage, and analysis of production data, providing multi-dimensional decision support for management. The luminous acrylic lamp 1103 not only improves the lighting effect of the operating area, but also reduces visual fatigue through its soft light design, ensuring the long-term stability of data monitoring. The ergonomic design of the chair 1102 provides a comfortable working environment for data management personnel, further improving work efficiency and providing reliable data assurance for the continuous and stable operation of the photovoltaic lamp assembly line. Through deep linkage with the central control center 10, the data management center 11 can adjust production parameters in real time, optimize resource allocation, significantly improve the overall efficiency and product quality of the production line, and set a benchmark for the digital transformation of the photovoltaic industry.

[0061] Working principle: A three-axis robot 102 transfers a workpiece pallet containing lamp covers 1201, placed on multiple placement racks 107, to a transfer platform 103. A first AMR mobile robot 301, in cooperation with a stacking bracket 303 and a lifting fork 304, then transfers the workpiece pallet containing lamp covers 1201 from the transfer platform 103 to a storage docking station 6. The storage docking station 6 smoothly transports the workpiece pallet containing lamp covers 1201 via a first conveyor belt 602. Then, the transfer unit 4, using a second AMR mobile robot 401 and a transfer conveyor belt 404, precisely docks with the workpiece pallet containing lamp covers 1201 on the storage docking station 6 and quickly transfers it to the assembly conveyor line 7. The entire process realizes the transfer of materials from... The seamless connection from warehousing to assembly reduces manual intervention and lowers the risk of material damage. The second conveyor belt 702 on assembly line 7 continuously transports the workpiece pallet containing the lamp cover 1201 to the designated workstation. The second RFID reader 704 collects material information in real time, ensuring precise control of the production process. In assembly station 8, the second collaborative robot 802, according to a preset program, uses the first quick-change gripper 807 to place the lamp cover 1201 from the workpiece pallet onto the first assembly platform 811. The quick-change suction cup 805 precisely grips the photovoltaic panel 1202 and connects it to the lamp cover 1201. Working in conjunction with the quick-change screwdriver 806 and the first quick-change gripper 807, the robot completes the assembly of the photovoltaic panel 1202, lamp panel 1203, and lamp cover 1201. The entire assembly process... High automation significantly improves production efficiency and product quality. In the photovoltaic lamp assembly station 9, the third collaborative robot 902 uses the second quick-change connecting plate 903 to quickly change grippers, transferring the assembled lampshade 1204 from the turnover rack 907 to the second assembly platform 910. The flipping fixture 909 flips the assembled lampshade 1201, and then the third collaborative robot 902 and the second quick-change gripper 905 work together to transfer the assembled lampshade 1201. Adhesive is evenly applied by the gluing module 908, and then the assembled lampshade 1201 is docked with the lampshade 1204. Finally, the third collaborative robot 902 and the second quick-change gripper 905 place the assembled photovoltaic lamp onto the assembly conveyor line 7, and then... Stacking unit 3, transfer unit 4, composite robot 5, storage docking station 6, and assembly conveyor line 7 are placed inside storage unit 1, ensuring the sealing and stability of the photovoltaic lamps. The central control console 1001 serves as the core control unit, monitoring the operating status of each workstation in real time. Remote control is achieved via control buttons 1002 and touchscreen 1003. Second and third-color warning lights 1004 provide intuitive feedback on the production line status, offering clear guidance to operators. The data management center 11 displays production data in real time through a data management display 1104, assisting management in making rapid decisions. Illuminated acrylic lamps 1103 and ergonomic chairs 1102 create a comfortable working environment. This photovoltaic lamp assembly production line utilizes highly integrated automated equipment and an intelligent management system.It has achieved full automation of the entire process from material receiving to finished product delivery.

[0062] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic lamp assembly production line, characterized in that: The system includes a storage unit (1), a storage station (2), a stacking unit (3), a transfer unit (4), a composite robot (5), a storage docking station (6), an assembly conveyor line (7), an assembly station (8), a photovoltaic lamp assembly station (9), a central control center (10), and a data management center (11). The storage unit (1) and the storage docking station (6) are arranged in parallel front to back. The stacking unit (3) is located on the left side of the storage unit (1). The assembly conveyor line (7), the assembly station (8), and the photovoltaic lamp assembly station (9) are arranged sequentially in front of the storage docking station (6). On the right side of the assembly station (8) and the photovoltaic lamp assembly station (9), the transfer unit (4) is located between the front of the storage dock (6) and the left side of the assembly conveyor line (7), the storage station (2) is located behind the photovoltaic lamp assembly station (9), the storage station (2) and the photovoltaic lamp assembly station (9) are arranged in parallel front and rear, the composite robot (5) is located on the left and right sides of the storage station (2), and the central control center (10) and the data management center (11) are arranged in front of the assembly station (8) and the photovoltaic lamp assembly station (9) in sequence.

2. The photovoltaic lamp assembly production line according to claim 1, characterized in that: The storage unit (1) includes a three-dimensional storage rack (101) and a three-axis robot (102). The three-dimensional storage rack (101) is arranged horizontally in the storage area. The three-axis robot (102) is located in the lower end of the three-dimensional storage rack (101). A transfer platform (103) is provided on the upper left side of the three-dimensional storage rack (101). An electrical control box (104) is fixedly installed in the rear end of the three-dimensional storage rack (101). A cantilever control box (105) is fixedly installed on the upper rear side of the three-dimensional storage rack (101). A first three-color warning light (106) is fixedly installed on the upper side of the three-dimensional storage rack (101). Multiple sets of placement racks (107) are arranged sequentially from top to bottom in the right end of the three-dimensional storage rack (101). The three-axis robot (102) is located on the left side of the multiple sets of placement racks (107).

3. The photovoltaic lamp assembly production line according to claim 1, characterized in that: The storage station (2) includes a storage platform (201) and a first feeding module (202). The storage platform (201) is horizontally arranged in the storage area. The first feeding module (202) is fixedly installed on the upper side of the storage platform (201). A second feeding module (203) is fixedly installed on the upper side of the storage platform (201). The first feeding module (202) and the second feeding module (203) are tilted to the left and right respectively. A monitoring unit (204) is fixedly installed on the upper side of the storage platform (201). A lampshade (1204) is installed inside the first feeding module (202).

4. The photovoltaic lamp assembly production line according to claim 1, characterized in that: The stacking unit (3) includes a first AMR mobile robot (301) and a first protective cover (302). The first AMR mobile robot (301) is horizontally arranged in the assembly area. The first protective cover (302) is fixedly installed on the upper side of the first AMR mobile robot (301). A stacking bracket (303) is fixedly installed inside the first protective cover (302). A lifting fork (304) is provided on the upper side of the stacking bracket (303). The lifting fork (304) is driven by an electric push rod.

5. A photovoltaic lamp assembly production line according to claim 1, characterized in that: The transfer unit (4) includes a second AMR mobile robot (401) and a second protective cover (402). The second AMR mobile robot (401) is horizontally arranged in the assembly area. The second protective cover (402) is fixedly installed on the upper side of the second AMR mobile robot (401). A transfer bracket (403) is fixedly installed inside the second protective cover (402). A transfer conveyor belt (404) is fixedly installed at the upper end of the transfer bracket (403).

6. A photovoltaic lamp assembly production line according to claim 1, characterized in that: The composite robot (5) includes a third AMR mobile robot (501) and a third protective cover (502). The third AMR mobile robot (501) is horizontally arranged in the assembly area. The third protective cover (502) is fixedly installed on the upper side of the third AMR mobile robot (501). A robot bracket (503) is fixedly installed inside the third protective cover (502). A first collaborative robot (504) is provided at the upper end of the robot bracket (503). An industrial camera (505) is provided at the upper end of the first collaborative robot (504). An electric gripper (506) is provided on the front side of the industrial camera (505) at the upper end of the first collaborative robot (504). A storage platform (507) is fixedly installed on the upper front side of the third AMR mobile robot (501).

7. A photovoltaic lamp assembly production line according to claim 1, characterized in that: The storage docking station (6) includes a transmission support (601) and a first conveyor belt (602). The transmission support (601) is horizontally arranged in the assembly area. The first conveyor belt (602) is located inside the upper end of the transmission support (601). A first RFID reader (603) is provided on the upper front side of the first conveyor belt (602). A first junction box (604) is provided inside the rear end of the transmission support (601).

8. A photovoltaic lamp assembly production line according to claim 1, characterized in that: The assembly conveyor line (7) includes a conveyor support (701) and a second conveyor belt (702). The conveyor support (701) is horizontally arranged in the assembly area. The second conveyor belt (702) is located at the upper end of the conveyor support (701). A second junction box (703) is fixedly installed inside the conveyor support (701). A second RFID reader (704) is fixedly installed on the upper right side of the second conveyor belt (702).

9. A photovoltaic lamp assembly production line according to claim 1, characterized in that: The assembly station (8) includes a first assembly platform (801), which is horizontally arranged in the assembly area. The first assembly platform (801) is located behind the conveyor support (701). A second collaborative robot (802) is installed on the upper side of the first assembly platform (801). A first clamping bracket (803) is fixedly installed on the upper rear side of the first assembly platform (801). A first quick-change connecting plate (804) is installed at the rear end of the second collaborative robot (802). A quick-change suction cup (805) is movably installed on the front side of the first clamping bracket (803). A quick-change screwdriver (806) is movably installed on the front side of the first clamping bracket (803). A first quick-change gripper (807) is movably installed on the front side of the first clamping bracket (803). The quick-change suction cup (805) is located between the quick-change screwdriver (806) and the first quick-change gripper (807). 5) The quick-change screwdriver (806) and the first quick-change gripper (807) are arranged parallel to each other on the left and right sides. A third feeding module (808) is fixedly installed on the upper right side of the first assembly platform (801). Multiple sets of lamp panels (1203) are arranged on the upper side of the third feeding module (808). A fourth feeding module (809) is fixedly installed on the upper left side of the first assembly platform (801). Multiple sets of photovoltaic panels are movably arranged in the upper part of the fourth feeding module (809). (1202) A screw feeding mechanism (810) is provided on the upper left side of the first assembly platform (801). The screw feeding mechanism (810) is located behind the fourth feeding module (809). A first assembly platform (811) is provided on the upper left side of the first assembly platform (801). The first assembly platform (811) is located behind the screw feeding mechanism (810). The lamp cover (1201) is fixedly held on the first assembly platform (811).

10. A photovoltaic lamp assembly production line according to claim 1, characterized in that: The photovoltaic lamp assembly station (9) includes a second assembly platform (901), which is horizontally arranged in the assembly area. The second assembly platform (901) is located to the right of the first assembly platform (801). A third collaborative robot (902) is fixedly installed on the upper end of the second assembly platform (901). A second quick-change connecting plate (903) is provided at the rear end of the third collaborative robot (902). A second clamping bracket (904) is provided on the upper side of the rear end of the second assembly platform (901). A second quick-change connecting plate (903) is provided on the front side of the second clamping bracket (904). The clamping jaw (905) is changed, and a third quick-change clamping jaw (906) is provided on the front side of the second clamping bracket (904). Two sets of turnover racks (907) are provided on the upper right side of the second assembly platform (901). A glue application module (908) is fixedly installed on the upper left side of the second assembly platform (901). A flipping fixture (909) is fixedly installed on the upper left side of the second assembly platform (901). The glue application module (908) is located behind the flipping fixture (909). A second assembly platform (910) is fixedly installed on the rear left side of the second assembly platform (901).

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