Hazardous waste treatment incinerator

By combining crushing rollers and crushing blades to crush waste, and combining this with dust removal by filters and flue gas purification by spraying, the problems of incomplete combustion and flue gas pollution in traditional hazardous waste incineration are solved, achieving efficient and environmentally friendly waste treatment.

CN224353000UActive Publication Date: 2026-06-12TONGLIAO MENGDONG SOLID WASTE DISPOSAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TONGLIAO MENGDONG SOLID WASTE DISPOSAL CO LTD
Filing Date
2025-07-31
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Traditional hazardous waste incineration suffers from incomplete combustion and severe flue gas pollution. In particular, direct incineration of large pieces or clumps of waste is prone to incomplete combustion, and the flue gas contains a large amount of dust and harmful gases. Direct emission of these gases will cause air pollution, and dust removal devices are prone to clogging.

Method used

The system employs a combination of crushing rollers and crushing blades for initial and deep crushing, combined with continuous feeding from a conveying auger to ensure complete incineration of waste. After incineration, a filter screen dust removal and spray system are used to purify the flue gas. The filter screen is cleaned by a cleaning brush to prevent clogging, a dust collection box collects dust, and the spray system further purifies the flue gas.

🎯Benefits of technology

It achieves efficient crushing and complete incineration of waste, deep purification of flue gas, improves treatment efficiency and environmental friendliness, prevents dust removal device blockage, and ensures clean emission gas.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224353000U_ABST
    Figure CN224353000U_ABST
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Abstract

This utility model discloses a hazardous waste incinerator, including an incineration chamber, a purification tower, and a feeding rack. The discharge end of the feeding rack is connected to the upper part of one side of the incineration chamber, and a feeding hopper is provided on the inlet end of the other side. A conveying auger is rotatably installed inside the feeding rack, and a first motor connected to one end of the conveying auger is fixed externally. A pair of rotating shafts are rotatably installed in the upper part of the feeding hopper. This utility model relates to the field of waste treatment technology. Hazardous waste is initially crushed by a crushing roller, and then deeply crushed by the alternating shearing of the moving and fixed crushing blades, making the waste particles smaller, increasing the contact area with the flame, ensuring more complete combustion, and reducing harmful residues. The drive component realizes the linkage between the rotating shaft and the crushing shaft through pulleys and transmission belts, so that the crushing roller and crushing blade work synchronously. With the continuous feeding of the conveying auger, material accumulation and blockage are avoided, ensuring the smooth operation of the entire treatment process.
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Description

Technical Field

[0001] This utility model relates to the field of hazardous waste treatment technology, specifically a hazardous waste incinerator. Background Technology

[0002] Hazardous waste is generally treated by incineration. However, traditional hazardous waste incineration has many problems: First, hazardous waste comes in various forms, and direct incineration of large pieces or clumps of waste can easily lead to incomplete combustion, affecting the treatment effect. Second, the flue gas produced by incineration contains a large amount of dust and harmful gases, and direct emission will cause air pollution. Moreover, dust removal devices are prone to clogging, affecting the purification efficiency. Therefore, there is an urgent need for an integrated treatment equipment that can achieve efficient waste crushing, complete incineration, and deep purification of flue gas. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a hazardous waste incinerator that solves the problem of incomplete incineration in existing devices.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a hazardous waste incinerator, comprising an incineration chamber, a purification tower, and a feeding rack. The discharge end of the feeding rack is connected to the upper part of one side of the incineration chamber, and a feeding hopper is provided on the inlet end of the other side. A conveying auger is rotatably installed inside the feeding rack, and a first motor connected to one end of the conveying auger is fixedly installed externally. A pair of rotating shafts are rotatably installed in the upper part of the feeding hopper, and a pair of crushing rollers are fitted on the pair of rotating shafts. One end of the pair of rotating shafts penetrates the side wall of the feeding hopper and is equipped with a pair of phase... The system includes intermeshing gears, a pulverizing shaft rotatably mounted in the lower part of the feed hopper, a plurality of moving pulverizing blades axially arranged on the side wall of the pulverizing shaft, fixed pulverizing blades arranged alternately with the moving pulverizing blades on the inner wall of the feed hopper, a drive assembly connecting the rotating shaft and the pulverizing shaft, an exhaust pipe at the upper part of the incineration chamber, a dust collection box located at the lower part of the side wall of the purification tower, the dust collection box communicating with the purification tower through a ventilation opening, one end of the exhaust pipe communicating with the side wall of the dust collection box, a dust collection assembly inside the dust collection box, and a spray assembly inside the purification tower.

[0005] Preferably, the drive assembly includes a second motor disposed on the outer wall of the feed hopper, one end of the rotating shaft opposite to the gear passes through the feed hopper and is fixedly mounted with a first pulley, the drive end of the second motor is connected to the end of the rotating shaft near the first pulley, one end of the crushing shaft passes through the side wall of the feed hopper and is mounted with a second pulley, and a transmission belt is wound between the first pulley and the second pulley.

[0006] Preferably, the dust removal assembly includes a filter screen disposed in the dust removal box, a main shaft rotatably installed in the purification tower, one end of the main shaft being connected to a third motor, the other end extending into the dust removal box through the filter screen, and a pair of cleaning brushes being fixedly installed thereon, the third motor being fixedly installed on the outer wall of the purification tower, a dust collection port being provided on the lower wall of the dust removal box, and a dust collection box being detachably connected to the dust removal box below the dust collection port.

[0007] Preferably, the spray assembly includes a spray pipe located in the upper part of the purification tower, a plurality of nozzles on the lower wall of the spray pipe, a packing layer inside the purification tower and above the ventilation opening, and an exhaust pipe at the top of the purification tower.

[0008] Preferably, the dust collection box is provided with a shaft bracket for supporting the main shaft.

[0009] Preferably, the front wall of the incineration chamber is provided with a sliding door.

[0010] Beneficial effects

[0011] This utility model provides a hazardous waste incinerator, which has the following beneficial effects:

[0012] Hazardous waste is initially crushed by crushing rollers, and then deeply crushed by the alternating shearing of moving and stationary crushing blades, making the waste particles smaller, increasing the contact area with the flame, ensuring more complete combustion, and reducing harmful residues. The drive component links the rotating shaft and the crushing shaft through pulleys and drive belts, so that the crushing rollers and crushing blades work synchronously. Combined with the continuous feeding of the conveying auger, material accumulation and blockage are avoided, ensuring the smooth operation of the entire process.

[0013] The dust removal component's filter screen intercepts dust in the flue gas, and the cleaning brush, driven by the main shaft, cleans the filter screen to prevent clogging. The dust collection box collects dust for centralized treatment, improving dust removal efficiency and equipment stability. The spray component's nozzles spray liquid that comes into contact with the packing layer, further purifying the dust-removed flue gas, absorbing harmful gases, and making the emitted gas cleaner, meeting environmental protection requirements. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a top view of the crushing roller of this utility model.

[0016] Figure 3 This is a top view of the crushing shaft of this utility model.

[0017] In the diagram: 1. Incineration chamber; 2. Purification tower; 3. Feeding rack; 4. Feed hopper; 5. Conveying auger; 6. First motor; 7. Rotating shaft; 8. Crushing roller; 9. Gear; 10. Crushing shaft; 11. Moving crushing blade; 12. Fixed crushing blade; 13. Exhaust pipe; 14. Dust collector; 15. Second motor; 16. Drive belt; 17. Filter screen; 18. Main shaft; 19. Third motor; 20. Cleaning brush; 21. Dust outlet; 22. Dust collection box; 23. Spray pipe; 24. Nozzle; 25. Packing layer; 26. Exhaust pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-2 This utility model provides a technical solution: a hazardous waste incinerator, including an incineration chamber 1, a purification tower 2, and a feeding rack 3. The discharge end of the feeding rack 3 is connected to the upper part of one side of the incineration chamber 1, and a feeding hopper 4 is provided on the feeding end of the other side. A conveying auger 5 is rotatably installed inside the feeding rack 3, and a first motor 6 connected to one end of the conveying auger 5 is fixedly installed externally. A pair of rotating shafts 7 are rotatably installed in the upper part of the feeding hopper 4. A pair of crushing rollers 8 are fitted on the pair of rotating shafts 7. One end of the pair of rotating shafts 7 passes through the side wall of the feeding hopper 4 and is equipped with a pair of meshing gears 9. The lower part of the feed hopper 4 is rotatably mounted with a crushing shaft 10. The side wall of the crushing shaft 10 is provided with a plurality of moving crushing blades 11 along the axial direction. The inner wall of the feed hopper 4 is provided with fixed crushing blades 12 that are staggered with the moving crushing blades 11. The rotating shaft 7 is connected to the crushing shaft 10 through a drive assembly. The upper part of the incineration chamber 1 is provided with a flue pipe 13. The lower part of the side wall of the purification tower 2 is provided with a dust collection box 14. The dust collection box 14 is connected to the purification tower 2 through a ventilation port. One end of the flue pipe 13 is connected to the side wall of the dust collection box 14. The dust collection box 14 is provided with a dust collection assembly. The purification tower 2 is provided with a spray assembly.

[0020] By adopting the above technical solution, hazardous waste is fed into the feed hopper 4, initially crushed by the crushing roller 8, and falls onto the crushing shaft 10. The moving crushing blade 11 and the fixed crushing blade 12 work together to further crush it. The crushed waste is then sent to the incineration chamber 1 for incineration by the conveying auger 5. The flue gas generated by incineration enters the dust collection box 14 through the exhaust pipe 13. After the dust collection component removes the dust, the flue gas enters the purification tower 2 through the ventilation port. The spray component purifies the flue gas and then discharges it from the exhaust pipe 26. This solves the problems of insufficient treatment and serious pollution caused by traditional equipment, and improves the efficiency and environmental protection of hazardous waste treatment.

[0021] In this embodiment, the driving assembly includes a second motor 15 disposed on the outer wall of the feed hopper 4, one end of the rotating shaft 7 opposite to the gear 9 passes through the feed hopper 4 and is fixedly mounted with a first pulley, the driving end of the second motor 15 is connected to the end of the rotating shaft 7 near the first pulley, one end of the crushing shaft 10 passes through the side wall of the feed hopper 4 and is mounted with a second pulley, and a transmission belt 16 is wound between the first pulley and the second pulley.

[0022] By adopting the above technical solution, the second motor 15 starts and drives one side shaft 7 to rotate. Through the meshing gears 9, the other shaft 7 rotates in the opposite direction, realizing the opposite rotation of the crushing roller 8 to crush the waste. At the same time, the first pulley rotates with the shaft 7, and drives the second pulley and the crushing shaft 10 to rotate through the transmission belt 16, so that the moving crushing blade 11 can perform crushing operations.

[0023] In this embodiment, the dust removal assembly includes a filter screen 17 disposed in the dust removal box 14, a main shaft 18 rotatably installed in the purification tower 2, one end of the main shaft 18 being connected to a third motor 19, and the other end extending into the dust removal box 14 through the filter screen 17 and fixedly installed with a pair of cleaning brushes 20, the third motor 19 being fixedly installed on the outer wall of the purification tower 2, a dust collection port 21 being provided on the lower wall of the dust removal box 14, and a dust collection box 22 being detachably connected to the dust removal box 14 below the dust collection port 21.

[0024] By adopting the above technical solution, the flue gas generated by incineration enters the dust collection box 14, the filter screen 17 filters the dust in it, the third motor 19 drives the main shaft 18 to rotate, which drives the cleaning brush 20 to rotate and clean the surface of the filter screen 17 to prevent dust from clogging the filter screen 17. The cleaned dust falls into the dust collection box 22 through the dust drop port 21. The dust collection box 22 can be removed and cleaned periodically.

[0025] In this embodiment, the spray assembly includes a spray pipe 23 located in the upper part of the purification tower 2, a plurality of nozzles 24 are provided on the lower wall of the spray pipe 23, a packing layer 25 is provided inside the purification tower 2 and above the ventilation opening, and an exhaust pipe 26 is provided at the top of the purification tower 2.

[0026] By adopting the above technical solution, the flue gas after dust removal enters the purification tower 2, passes upward through the packing layer 25, and the spray pipe 23 can be connected to external liquid delivery equipment, such as water pump delivery pipe, etc. The nozzle 24 sprays out liquid, and the liquid forms a liquid film on the surface of the packing layer 25, which fully contacts the flue gas and absorbs the harmful gases in the flue gas. The purified gas is discharged from the exhaust pipe 26.

[0027] In this embodiment, the dust collection box 14 is further configured to have a shaft bracket for supporting the main shaft 18.

[0028] By adopting the above technical solution, when the main shaft 18 rotates under the drive of the third motor 19, the shaft frame supports the main shaft 18 and prevents the main shaft 18 from shaking due to its long length.

[0029] In this embodiment, the incineration chamber 1 is further configured such that a sliding door is provided on the front wall.

[0030] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0031] Example: Hazardous waste is fed into the feed hopper 4. The crushing roller 8 initially crushes the waste, which then falls onto the crushing shaft 10. The moving crushing blade 11 and the fixed crushing blade 12 alternately shear the waste, further crushing it into fine particles. The crushed waste is then conveyed to the incineration chamber 1 by the conveying auger 5. The hazardous waste in the incineration chamber 1 is burned at high temperature. The flue gas generated during combustion enters the dust collection box 14 through the exhaust pipe 13. After entering the dust collection box 14, the filter screen 17 intercepts the dust. The main shaft 18 drives the cleaning brush 20 to rotate, cleaning the dust on the surface of the filter screen 17 to prevent clogging. The cleaned dust enters the dust collection box 22 through the dust inlet 21. The flue gas that has passed through the dust collector enters the purification tower 2 through the ventilation opening and flows upward through the packing layer 25. The nozzles 24 of the spray pipe 23 spray liquid, which forms a liquid film on the surface of the packing layer 25, making full contact with the flue gas and absorbing the harmful gases in the flue gas. The purified gas is discharged from the exhaust pipe 26.

[0032] After processing, open the sliding door to clean the ash inside the incineration chamber 1, remove the dust collection box 22, and centrally process the collected dust for the next operation.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hazardous waste incinerator, comprising an incineration chamber (1), a purification tower (2), and a feeding rack (3), characterized in that, The discharge end of the feeding rack (3) is connected to the upper part of one side of the incineration chamber (1), and the feeding end on the other side is provided with a feeding hopper (4). A conveying auger (5) is rotatably installed inside the feeding rack (3), and a first motor (6) connected to one end of the conveying auger (5) is fixedly installed outside. A pair of rotating shafts (7) are rotatably installed in the upper part of the feeding hopper (4). A pair of crushing rollers (8) are fitted on the pair of rotating shafts (7). One end of the pair of rotating shafts (7) passes through the side wall of the feeding hopper (4) and is equipped with a pair of meshing gears (9). A crushing shaft (10) is rotatably installed in the lower part of the feeding hopper (4). The sidewall is provided with a plurality of moving crushing blades (11) along the axial direction. The inner wall of the feed hopper (4) is provided with fixed crushing blades (12) that are staggered with the moving crushing blades (11). The rotating shaft (7) is connected to the crushing shaft (10) through a drive assembly. The upper part of the incineration chamber (1) is provided with a flue pipe (13). The lower part of the sidewall of the purification tower (2) is provided with a dust collection box (14). The dust collection box (14) is connected to the purification tower (2) through a ventilation port. One end of the flue pipe (13) is connected to the sidewall of the dust collection box (14). The dust collection box (14) is provided with a dust collection assembly. The purification tower (2) is provided with a spray assembly.

2. The hazardous waste incinerator according to claim 1, characterized in that, The drive assembly includes a second motor (15) disposed on the outer wall of the feed hopper (4), one end of the rotating shaft (7) facing away from the gear (9) passes through the feed hopper (4) and is fixedly mounted with a first pulley, the drive end of the second motor (15) is connected to the end of the rotating shaft (7) near the first pulley, one end of the crushing shaft (10) passes through the side wall of the feed hopper (4) and is mounted with a second pulley, and a transmission belt (16) is wound between the first pulley and the second pulley.

3. A hazardous waste incinerator according to claim 2, characterized in that, The dust removal assembly includes a filter screen (17) disposed in the dust removal box (14), a main shaft (18) is rotatably installed in the purification tower (2), one end of the main shaft (18) is connected to a third motor (19), the other end extends into the dust removal box (14) and passes through the filter screen (17), and a pair of cleaning brushes (20) are fixedly installed thereon, the third motor (19) is fixedly installed on the outer wall of the purification tower (2), the lower wall of the dust removal box (14) is provided with a dust collection port (21), and a dust collection box (22) detachably connected to the dust removal box (14) is provided below the dust collection port (21).

4. A hazardous waste incinerator according to claim 3, characterized in that, The spray assembly includes a spray pipe (23) located in the upper part of the purification tower (2), a plurality of nozzles (24) are provided on the lower wall of the spray pipe (23), a packing layer (25) is provided inside the purification tower (2) and above the vent, and an exhaust pipe (26) is provided at the top of the purification tower (2).

5. A hazardous waste incinerator according to claim 2, characterized in that, The dust collection box (14) is equipped with a shaft bracket for supporting the main shaft (18).

6. A hazardous waste incinerator according to claim 3, characterized in that, The incineration chamber (1) is equipped with a sliding door on its front wall.