Polyester filament elasticity detection device

Abstract

The utility model relates to polyester silk testing equipment technical field discloses a polyester silk elasticity detection device, including the bottom plate, the top of bottom plate is provided with two support platform, the top of support platform all is fixedly connected with fixed column, the adjacent between fixed column is provided with polyester silk, the top of support platform all is set up with two recesss, the inner wall of recess all is connected with T type block no.

Description

Technical Field

[0001] This utility model relates to the technical field of polyester filament testing equipment, and in particular to a polyester filament elasticity testing device. Background Technology

[0002] In the textile industry, polyester filament is a widely used synthetic fiber material with many advantages, including high strength, good abrasion resistance, and strong chemical stability. The elasticity of polyester filament has a crucial impact on its end use. When producing sportswear, elastic fabrics, and automotive interior fabrics, it is necessary to ensure that the polyester filament provides appropriate elasticity to meet the requirements of wearing comfort and fabric elastic recovery. As people's requirements for the quality and performance of textiles continue to increase, accurate testing of polyester filament elasticity has become a key link in ensuring product quality. From the production perspective, the production process of polyester filament is complex, including multiple steps such as raw material polymerization, spinning, and stretching. Changes in parameters at each step will affect the elasticity of polyester filament. In the past, relying on experience and simple stretching tests is no longer sufficient to meet the precise control of polyester filament elasticity in the modern textile industry. During the production process, a reliable elasticity testing device is needed to monitor the quality of polyester filament, promptly identify products with non-compliant elasticity, and thus adjust production process parameters to reduce the defect rate.

[0003] The structure of the polyester filament elasticity testing device includes a clamping mechanism, a stretching mechanism, a measuring mechanism, a control mechanism, a display mechanism, a support mechanism, and a protective mechanism. During the production of polyester filament, different application scenarios have strict requirements for its elasticity. When producing polyester filament for sportswear, it needs to have good elastic recovery ability to ensure that the clothing can adapt to human movement without deformation during wear. The elasticity testing device can accurately measure the elasticity parameters of the polyester filament, ensuring that the produced polyester filament meets relevant quality standards. However, improperly fixed polyester filament will slide and shift freely during stretching, leading to inaccurate tensile data measured by the tension sensor. Furthermore, it cannot fix polyester filaments of different thicknesses, making it impossible to perform elasticity testing on polyester filaments of various specifications. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a polyester filament elasticity testing device, which aims to improve the problem in the prior art where poorly fixed polyester filaments will slide and shift freely during the stretching process, which will lead to inaccurate tensile force data measured by the tensile force sensor. At the same time, it is impossible to fix polyester filaments of different thicknesses, so it is impossible to test the elasticity of polyester filaments of various specifications.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a polyester filament elasticity testing device, comprising a base plate, two support platforms on the top of the base plate, a fixed column fixedly connected to the top of each support platform, polyester filaments arranged between adjacent fixed columns, two grooves on the top of each support platform, T-shaped blocks slidably connected to the inner walls of each groove, a clamping plate fixedly connected to the top of each T-shaped block, a hole in the middle of the clamping plate, threaded rods threadedly connected between adjacent holes, nuts threadedly connected to the opposite sides of each threaded rod, and a measuring mechanism on the top of the base plate for testing the elasticity of the polyester filaments.

[0006] As a further description of the above technical solution:

[0007] The measuring mechanism includes a fixed plate, the bottom of which is fixedly connected to the top center of the base plate. A telescopic rod is fixedly connected to the bottom left side of the fixed plate, and the other end of the telescopic rod is fixedly connected to the right side of the left support platform. A T-shaped block is fixedly connected to the bottom of the groove, and the bottom of the T-shaped block is slidably connected to the top left side of the base plate. A marker is fixedly connected to the front side of the left support platform, and a scale plate is fixedly connected to the top left front end of the base plate. A marking line is fixedly connected to the top of the scale plate.

[0008] As a further description of the above technical solution:

[0009] The top of each clamping plate is fixedly connected to a protective block, and the bottom of the base plate is fixedly connected to an anti-slip pad.

[0010] As a further description of the above technical solution:

[0011] A nameplate is fixedly connected to the front side of the support platform on the right, and a fixing plate two is fixedly connected to the top right side of the base plate.

[0012] As a further description of the above technical solution:

[0013] Two comparison lines are fixedly connected to the left side of the second fixing plate, and the left side of the comparison lines is fixedly connected to the right side of the first fixing plate.

[0014] As a further description of the above technical solution:

[0015] A fixing frame is fixedly connected to the top left rear end of the base plate, and a lighting lamp is fixedly connected to the top of the fixing frame.

[0016] As a further description of the above technical solution:

[0017] A support plate is fixedly connected to the top front side of the fixed frame, and a hook is rotatably connected to the bottom of the support plate.

[0018] As a further description of the above technical solution:

[0019] A notebook is provided at the bottom of the hook, and protective sleeves are fixedly connected to each adjacent side of the clamp.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, polyester filaments are first wound around the outer walls of the fixing posts on both sides, and then pressure is applied from both sides of the filaments by the clamps to fix the polyester filaments. Polyester filaments of different thicknesses can be fixed. For thinner filaments, the friction can be increased by appropriately increasing the number of turns of winding to make them firmly fixed. For thicker filaments, even if the number of turns of winding is relatively small, due to their larger diameter, the contact area with the fixing posts and clamps is also larger, so a good fixing effect can still be achieved.

[0022] 2. In this utility model, the polyester filament is stretched by pushing the support platform on the left side through the telescopic rod. Each time it reaches a certain position, it returns to its original position until the shape of the polyester filament changes when it returns to the initial position. The elasticity of the polyester filament is calculated. Through this progressive stretching method, the elastic limit of the polyester filament can be determined. During each stretching and recovery cycle, the tension and the corresponding stretching distance can be measured. Based on these data, the production process of the polyester filament can be optimized to obtain better elasticity characteristics. Attached Figure Description

[0023] Figure 1 This is a three-dimensional view of the front side of the fixing plate of the polyester filament elasticity testing device proposed in this utility model;

[0024] Figure 2 This is a top view of the base plate of a polyester filament elasticity testing device proposed in this utility model;

[0025] Figure 3 This is a two-part split view of the T-shaped block of the polyester filament elasticity testing device proposed in this utility model;

[0026] Figure 4 This is a diagram showing the clamping plate of a polyester filament elasticity testing device proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the support platform for a polyester filament elasticity testing device proposed in this utility model.

[0028] Legend:

[0029] 1. Base plate; 2. Measuring mechanism; 201. Fixing plate one; 202. Telescopic rod; 203. T-block one; 204. Marker; 205. Scale plate; 206. Marking line; 3. Support platform; 4. Fixing column; 5. Polyester thread; 6. Groove; 7. T-block two; 8. Clamping plate; 9. Hole; 10. Threaded rod; 11. Nut; 12. Protective block; 13. Anti-slip mat; 14. Nameplate; 15. Fixing plate two; 16. Comparison line; 17. Fixing frame; 18. Lighting lamp; 19. Support plate; 20. Hook; 21. Record book; 22. Protective cover. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 This utility model provides an embodiment of a polyester filament elasticity testing device, comprising a base plate 1, two support platforms 3 on the top of the base plate 1, and a fixing column 4 fixedly connected to the top of each support platform 3 to achieve initial fixation of different filaments by winding them. Polyester filaments 5 are arranged between adjacent fixing columns 4. Two grooves 6 are opened on the top of each support platform 3, and T-shaped blocks 7 are slidably connected to the inner wall of each groove 6. Clamping plates 8 are fixedly connected to the top of each T-shaped block 7, so that the clamping plates 8 can slide in the grooves 6 through the T-shaped blocks 7, thereby fixing the polyester filaments 5. A hole 9 is opened in the middle of the clamping plate 8, and threaded rods 10 are threadedly connected between adjacent holes 9. Nuts 11 are threadedly connected to the opposite side of each threaded rod 10 to fix the clamping plates 8 on both sides. A measuring mechanism 2 is provided on the top of the base plate 1 for detecting the elasticity of polyester filaments.

[0032] Specifically, the base plate 1 ensures the stability and durability of the entire device, the fixing column 4 ensures stability during long-term use and prevents deformation due to repeated stretching and compression, and to ensure the accuracy of the test, the T-block 7 allows the clamping plate 8 to move within the groove 6, thereby fixing polyester filaments 5 of different lengths and diameters. The threaded rod 10 and nut 11 ensure the stability of the clamping plate 8 after fixing to accommodate polyester filaments 5 of different specifications.

[0033] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5The measuring mechanism 2 includes a fixed plate 201, the bottom of which is fixedly connected to the top center of the base plate 1. A small hole is opened on the fixed plate 201 for the wire to pass through. A telescopic rod 202 is fixedly connected to the bottom left side of the fixed plate 201 to provide a constant force for movement and control the distance of movement. The other end of the telescopic rod 202 is fixedly connected to the right side of the left support platform 3. A T-shaped block 203 is fixedly connected to the bottom of the groove 6. The bottom of the T-shaped block 203 is slidably connected to the top left side of the base plate 1, so that the telescopic rod 202 can push the left support platform 3 to move. A marker 204 is fixedly connected to the front side of the left support platform 3. A scale plate 205 is fixedly connected to the top left front end of the base plate 1. A marking line 206 is fixedly connected to the top of the scale plate 205, which can intuitively display the distance of movement.

[0034] Specifically, the fixed plate 201 ensures the stability of the entire structure and has small holes for the thread to pass through. The telescopic rod 202 can be adjusted in length as needed to adapt to different measurement requirements. The T-block 203 allows the support platform 3 on the left side to slide on the top left side of the base plate 1. The marker 204 is a reference object in the measurement process to accurately locate the measurement point. The marking line 206 on the scale plate 205 makes the stretching distance directly displayed.

[0035] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 4 A record book 21 is provided at the bottom of the hook 20 for easy recording of test data. Protective sleeves 22 are fixedly connected to the adjacent sides of the clamping plate 8 to protect the wire when it is fixed. A nameplate 14 is fixedly connected to the front of the right support platform 3, which indicates the equipment information. A fixing plate 15 is fixedly connected to the top right side of the base plate 1, with small holes to allow the wire to pass through. Protective blocks 12 are fixedly connected to the top of the clamping plate 8. Anti-slip pads 13 are fixedly connected to the bottom of the base plate 1 to prevent the equipment from sliding.

[0036] Specifically, the notebook 21 is for recording relevant information; the protective sleeve 22 not only protects the clamping plate 8 and the thread, but also helps to fix the thread during use; the nameplate 14 is engraved with necessary information and markings to facilitate identification and understanding of the equipment; the fixing plate 2 15 is designed to provide additional stability and support; the protective block 12 can effectively prevent the clamping plate 8 from being damaged during use and protect the thread; and the anti-slip pad 13 can prevent the equipment from sliding on various surfaces and ensure safety during use.

[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 4A support plate 19 is fixedly connected to the top front side of the fixing frame 17. A hook 20 is rotatably connected to the bottom of the support plate 19 for easy hanging of items so that they can be accessed at any time. Two comparison lines 16 are fixedly connected to the left side of the fixing plate 2 15 to more clearly compare the state of the stretched thread. The left side of the comparison line 16 is fixedly connected to the right side of the fixing plate 1 201. A fixing frame 17 is fixedly connected to the rear end of the top left side of the base plate 1. A light 18 is fixedly connected to the top of the fixing frame 17 to provide lighting.

[0038] Specifically, the hook 20 can hang items for easy access, the contrast line 16 provides a visual reference to better compare the state of the thread, the left side of the contrast line 16 is fixedly connected to the right side of the fixing plate 201 to ensure their stability and reliability during use, and the light 18 provides necessary lighting at night and in low-light environments.

[0039] Working principle: Polyester yarn 5 is first wound around the outer wall of the fixing posts 4 on both sides. The friction between the yarn and the fixing posts 4 can initially fix the polyester yarn 5. This friction can resist the tendency of the yarn to slide during the stretching process to a certain extent. Then, the clamping plate 8 on the top of the sliding support platform 3 fixes both sides of the polyester yarn 5. The clamping plate 8 can apply pressure from both sides of the yarn to further restrict the movement of the yarn. Then, the clamping plate 8 is fixed by the combination of the threaded rod 10 and the nut 11, thus completing the fixation of the polyester yarn 5. This fixing method can fix polyester yarn 5 of different thicknesses. For thin yarns, the friction can be increased by appropriately increasing the number of turns of winding, and the clamping degree of the clamping plate 8 can be adjusted to make it firmly fixed. For thick yarns, even if the number of turns of winding is relatively small, due to its larger diameter, the contact area with the fixing posts 4 and the clamping plate 8 is also larger, so a good fixing effect can still be achieved.

[0040] The polyester filament 5 is stretched by pushing the support platform 3 on the left side using the telescopic rod 202. It is stretched to a certain position and then returned to its original position. If the polyester filament 5 does not deform, the support platform 3 continues to slide further until it returns to the initial position, at which point the shape of the polyester filament 5 changes. The position indicated by the designated mark 204 pointing to the scale plate 205 is the distance at which the polyester filament 5 deforms. The elasticity of the polyester filament 5 is then calculated. This gradual stretching method allows for very precise determination of the elastic limit of the polyester filament 5. Each stretching to a certain position and then returning to its original position allows for observation of whether the filament deforms. Compared to stretching to breakage or overstretching, this method can more precisely pinpoint the critical point at which the filament just begins to undergo plastic deformation. Furthermore, during each stretching and recovery cycle, the tension and corresponding stretching distance can be measured, resulting in a detailed deformation and elasticity relationship curve. This data can be used to optimize the production process of the polyester filament 5 to obtain better elasticity characteristics.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A polyester filament elasticity testing device, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with two support platforms (3), and the top of each support platform (3) is fixedly connected with a fixed column (4). Polyester yarns (5) are provided between adjacent fixed columns (4). The top of each support platform (3) is provided with two grooves (6). T-shaped blocks (7) are slidably connected to the inner wall of each groove (6). A clamping plate (8) is fixedly connected to the top of each T-shaped block (7). A hole (9) is provided in the middle of the clamping plate (8). Threaded rods (10) are threaded between adjacent holes (9). Nuts (11) are threaded to the opposite side of each threaded rod (10). A measuring mechanism (2) is provided on the top of the base plate (1). The measuring mechanism (2) is used to detect the elasticity of the polyester yarn.

2. The polyester filament elasticity testing device according to claim 1, characterized in that: The measuring mechanism (2) includes a fixed plate (201), the bottom of which is fixedly connected to the top center of the base plate (1), a telescopic rod (202) is fixedly connected to the bottom left side of the fixed plate (201), the other end of which is fixedly connected to the right side of the support platform (3) on the left side, a T-shaped block (203) is fixedly connected to the bottom of the groove (6), the bottom of which is slidably connected to the top left side of the base plate (1), a marker (204) is fixedly connected to the front side of the support platform (3) on the left side, a scale plate (205) is fixedly connected to the top left front end of the base plate (1), and a marking line (206) is fixedly connected to the top of the scale plate (205).

3. The polyester filament elasticity testing device according to claim 1, characterized in that: The top of each clamping plate (8) is fixedly connected with a protective block (12), and the bottom of the base plate (1) is fixedly connected with an anti-slip pad (13).

4. The polyester filament elasticity testing device according to claim 1, characterized in that: A nameplate (14) is fixedly connected to the front side of the support platform (3) on the right side, and a fixing plate (15) is fixedly connected to the top right side of the base plate (1).

5. The polyester filament elasticity testing device according to claim 4, characterized in that: The left side of the second fixing plate (15) is fixedly connected to two comparison lines (16), and the left side of the comparison lines (16) is fixedly connected to the right side of the first fixing plate (201).

6. The polyester filament elasticity testing device according to claim 1, characterized in that: A fixing frame (17) is fixedly connected to the top left rear end of the base plate (1), and a lighting lamp (18) is fixedly connected to the top of the fixing frame (17).

7. The polyester filament elasticity testing device according to claim 6, characterized in that: A support plate (19) is fixedly connected to the top front side of the fixed frame (17), and a hook (20) is rotatably connected to the bottom of the support plate (19).

8. The polyester filament elasticity testing device according to claim 7, characterized in that: The bottom of the hook (20) is provided with a notebook (21), and protective sleeves (22) are fixedly connected to each adjacent side of the clamp (8).

Images