A coal-water separation device for a drilling rig

Abstract

The utility model discloses a kind of drilling rig coal-water separation equipment, including base, the upper end of base is equipped with main separation box body, the inside middle part of main separation box body is equipped with main separation tank filter core, cylindrical separation space one is equipped in main separation tank filter core, the lower end of main separation tank filter core is connected with the communication of sludge pipe one by conical connecting seat, sludge auger one is equipped in sludge pipe one, the left side of main separation box body is equipped with liquid inlet connector and liquid outlet connector, liquid inlet connector passes through main separation box body and is communicated with the bottom of separation space one, liquid outlet connector is communicated with main separation box body, separation space one is equipped with a shaft one in axial line position, shaft one is connected with the brush one of main separation tank filter core inner wall adaptation by support one, shaft one bottom is connected with the double scraper of connecting seat inner wall adaptation, the top of main separation tank filter core is connected with vibrator one. Whole equipment can be realized precision separation in the present application, zero sewage discharge, continuously supply clean water source, guarantee drilling efficiency and equipment safety.

Description

Technical Field

[0001] This utility model relates to the technical field of mud-water separation and treatment, and more specifically, to a coal-water separation device for drilling rigs. Background Technology

[0002] In coal mine or other mineral resource drilling, drilling mud (a mixture of water, clay, additives, etc.) is often used to cool the drill bit and carry away rock cuttings in order to improve drilling efficiency. As drilling depth increases, the amount of drilling fluid used also increases, resulting in large amounts of drilling mud waste and environmental pollution. Therefore, how to efficiently separate water from the drilling mud, recycle water resources, and treat residual drilling mud materials has become an unavoidable challenge in the drilling process. Traditional coal-water treatment devices are too simple and inefficient, failing to achieve the desired treatment effect and the effective recycling of water resources. Utility Model Content

[0003] In view of the above-mentioned technical problems in related technologies, this utility model provides a drilling rig coal-water separation device that can solve the above problems.

[0004] To achieve the above-mentioned technical objectives, the technical solution of this utility model is implemented as follows:

[0005] A coal-water separation device for drilling rigs includes a base, a main separation chamber at the upper end of the base, a main separation chamber filter element installed in the middle of the main separation chamber, a cylindrical separation space within the main separation chamber filter element, a sludge discharge pipe at the lower end of the main separation chamber filter element connected to a conical connecting seat, a sludge discharge auger in the sludge discharge pipe, an inlet connector and an outlet connector on the left side of the main separation chamber, the inlet connector passing through the main separation chamber and communicating with the bottom of the separation space, and the outlet connector communicating with the main separation chamber, a rotating shaft at the centerline of the separation space, a brush adapted to the inner wall of the main separation chamber filter element connected to the rotating shaft via a bracket, a double scraper adapted to the inner wall of the connecting seat connected to the bottom of the rotating shaft, and a vibrator connected to the top of the main separation chamber filter element.

[0006] Furthermore, the main separation chamber filter element is a cylindrical filter screen structure, and there are two main separation chamber filter elements. The bottoms of the two main separation chamber filter elements are connected by a connecting pipe one, and the tops of the two main separation chamber filter elements are connected by a support plate. The upper end of the support plate is connected to the vibrator one. The upper and lower ends of one side of one of the main separation chamber filter elements are connected to the overflow connector and the liquid inlet connector by connecting pipe two and connecting pipe three, respectively.

[0007] Furthermore, a rubber sealing ring is provided at the connection between the first connecting pipe and the main separation box filter element, a rubber sealing ring is provided at the connection between the second connecting pipe and the main separation box filter element, and a rubber sealing ring is provided at the connection between the third connecting pipe and the main separation box filter element.

[0008] Furthermore, a rubber sealing ring is provided at the connection between the first connecting pipe and the main separation box filter element, a rubber sealing ring is provided at the connection between the second connecting pipe and the main separation box filter element, and a rubber sealing ring is provided at the connection between the third connecting pipe and the main separation box filter element.

[0009] Furthermore, the output end of the pneumatic diaphragm pump is connected to the secondary vibration box filter element in the secondary separation box. The secondary vibration box filter element is inclined, and the inclined lower end of the secondary vibration box filter element is connected to the second sludge discharge pipe. The second sludge discharge pipe is equipped with a second sludge discharge auger. The secondary vibration box filter element is also connected to a second vibrator through a transmission bracket.

[0010] Furthermore, the secondary vibration box filter element is provided with a cylindrical separation space II. The separation space II is provided with a rotating shaft II at the axis position. The rotating shaft II is connected to a brush II adapted to the inner wall of the secondary vibration box filter element via a bracket II. The secondary vibration box filter element is connected to the upper end of the separation space I via a return pipe.

[0011] Furthermore, the first sludge discharge auger, the first rotating shaft, the second sludge discharge auger, and the second rotating shaft are all driven by a pneumatic motor with a speed reducer.

[0012] Furthermore, a spray connector is provided on the left side of the main separation box, and the spray connector is connected to a spray pipe located inside the main separation box. The spray pipe has a plurality of spray holes evenly distributed on it.

[0013] Furthermore, two drain connectors are symmetrically provided at the bottom left side of the main separation box, and the drain connectors are connected to the main separation box.

[0014] Furthermore, the bottom end of the main separator filter element is provided with an annular groove one, and the top of the connecting seat is provided with an annular groove two. A rubber sealing ring five is inserted into the annular groove one and the annular groove two.

[0015] The beneficial effects of this utility model are: the entire equipment of this application can achieve precise separation, zero sewage discharge, continuous supply of clean water source, ensure drilling efficiency and equipment safety, and empower intelligent green drilling. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] The present invention will now be described in further detail with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram (front view) of a drilling rig coal-water separation device according to an embodiment of the present invention.

[0019] Figure 2 This is a schematic diagram (back side) of a drilling rig coal-water separation device according to an embodiment of this utility model.

[0020] Figure 3 This is a schematic diagram of the internal structure of the main separation box as described in an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the internal structure of the secondary separation box according to an embodiment of the present invention;

[0022] Figure 5 This is a simplified structural diagram of the internal structure of the main separator filter element according to an embodiment of this utility model.

[0023] In the picture:

[0024] 1. Base; 2. Main separation chamber; 3. Main separation chamber filter element; 4. Connecting seat; 5. Sludge discharge pipe one; 6. Sludge discharge auger one; 7. Liquid inlet connector; 8. Liquid outlet connector; 9. Rotating shaft one; 10. Brush one; 11. Double scraper; 12. Vibrator one; 13. Connecting pipe one; 14. Bearing plate; 15. Connecting pipe two; 16. Connecting pipe three; 17. Overflow connector; 18. Pneumatic diaphragm pump; 19. Connecting pipe four; 20. Secondary separation chamber; 21. Secondary vibration chamber filter element; 22. Sludge discharge pipe two; 23. Sludge discharge auger two; 24. Vibrator two; 25. Rotating shaft two; 26. Brush two; 27. Spray connector; 28. Spray pipe; 29. ​​Sewage discharge connector; 30. Return pipe; 31. Rubber sealing ring five. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0026] like Figure 1-5 As shown, this utility model discloses a coal-water separation device for drilling rigs, including a base 1. A main separation chamber 2 is located at the upper end of the base 1. A main separation chamber filter element 3 is installed in the middle of the main separation chamber 2. The main separation chamber filter element 3 has a cylindrical separation space. The lower end of the main separation chamber filter element 3 is connected to a mud discharge pipe 5 via a conical connecting seat 4. A mud discharge auger 6 is installed in the mud discharge pipe 5. An inlet connector 7 and an outlet connector 8 are located on the left side of the main separation chamber 2. The liquid inlet connector 7 passes through the main separation chamber 2 and communicates with the bottom of the separation space 1. The liquid outlet connector 8 is communicated with the main separation chamber 2. The separation space 1 is provided with a rotating shaft 9 at the axis position. The rotating shaft 9 is connected to a brush 10 adapted to the inner wall of the filter element 3 of the main separation chamber through a bracket. The bottom of the rotating shaft 9 is connected to a double scraper 11 adapted to the inner wall of the connecting seat 4. The top of the filter element 3 of the main separation chamber is connected to a vibrator 12.

[0027] In a specific embodiment of this application, there are two main separation chamber filter elements 3, i.e., a double filter cartridge design is adopted. The filtration part of the main separation chamber filter element 3 adopts a high-flow stainless steel precision filter screen (with an accuracy of 50-100 microns, which can be replaced according to the site requirements). The mud and water enter the main separation chamber filter element 3 through the liquid inlet connector 7 and the connecting pipe 3 16. Large particles of impurities are separated by the high-frequency vibration filter screen. The clean water flows downstream through the liquid outlet connector 8 and the pipeline. To increase the safety of use, the overflow connector 17 is connected to the upper end of the main separation chamber filter element 3 through the connecting pipe 2 15.

[0028] In one specific embodiment of this application, a brush-type cleaning device is configured inside the main separation box filter element 3, including a rotating shaft 9. The rotating shaft 9 is connected to a brush 10 adapted to the inner wall of the main separation box filter element 3 via a bracket. The rotating shaft 9 is driven by a pneumatic motor with a reducer installed on the top of the main separation box 2 (which can automatically switch between forward and reverse rotation). When the rotating shaft 9 rotates, it drives the brush 10 to brush the inner wall of the main separation box filter element 3. At the same time, combined with the vibration of the main separation box filter element 3, the dirt and impurities that are blocked or attached to the main separation box filter element 3 can be brushed off and shaken off. The dirt and impurities that are brushed off settle on the conical inner wall of the connecting seat 4. When the rotating shaft 9 rotates, it also drives the double scraper 11 to rotate and scrape the conical inner wall of the connecting seat 4, which is conducive to the rapid discharge of dirt and impurities and avoids adsorption and accumulation.

[0029] In one specific embodiment of this application, the sludge discharge pipe 5 and the sludge discharge auger 6 are made of multi-element alloy reinforced materials. Through nano-grain refinement technology, their impact resistance, toughness, and wear resistance are 5 times that of traditional materials, and their service life is 10 times longer than that of ordinary materials. The auger provides strong extrusion, efficient dehydration, and reduces waste volume, producing waste residue with low moisture content, significantly reducing treatment costs.

[0030] In a specific embodiment of this application, when the main separation box filter element 3 continues to operate, the sludge concentration in the filter screen will increase, threatening the downstream water quality. The system automatically triggers the pneumatic diaphragm pump 18, which runs according to the set time to discharge the high-concentration sludge into the external sedimentation tank for sedimentation. Furthermore, this equipment can be equipped with a secondary vibration separation device, including a secondary separation box 20, a secondary vibration box filter element 21, a second sludge discharge pipe 22, a second sludge discharge auger 23, and a second vibrator 24. Its working principle is similar to that of the main separation box 2. At the same time, the secondary vibration separation device is equipped with a return pipe 30 to prevent the secondary vibration box filter element 21 from becoming clogged.

[0031] In a specific embodiment of this application, a rubber sealing ring 1 is provided at the connection between connecting pipe 13 and the main separation box filter element 3, a rubber sealing ring 2 is provided at the connection between connecting pipe 2 15 and the main separation box filter element 3, a rubber sealing ring 3 is provided at the connection between connecting pipe 3 16 and the main separation box filter element 3, a rubber sealing ring 4 is provided at the connection between connecting pipe 4 19 and the main separation box filter element 3, and a rubber sealing ring 5 31 is provided at the connection between the main separation box filter element 3 and the connecting seat 4. The rubber sealing rings serve two purposes: firstly, to seal the connection, and secondly, to provide a soft connection against the vibration of the main separation box filter element.

[0032] In one specific embodiment of this application, a spray pipe 28 is provided at the bottom of the main separation box 2, through which water can enter via a spray connector 27. When the equipment is stopped or under maintenance, a one-button cleaning function can be realized, and the water is discharged through a drain connector 29 after cleaning.

[0033] In a specific embodiment of this application, a switch valve is installed at each pipe joint. The switch valve is connected to a controller installed on the main separation box 2 to control the switch valve. At the same time, the motor driving the auger, the motor driving the rotating shaft, the pneumatic diaphragm pump and other components are all connected to the controller, thereby realizing the intelligent operation of the equipment under the control of the controller.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A coal-water separation device for drilling rigs, characterized in that, Includes a base (1), the upper end of which is provided with a main separation box (2), the middle of which is equipped with a main separation box filter element (3), the main separation box filter element (3) is provided with a cylindrical separation space, the lower end of which is connected to a sludge discharge pipe (5) through a conical connecting seat (4), the sludge discharge pipe (5) is provided with a sludge discharge auger (6), the left side of the main separation box (2) is provided with an inlet connector (7) and an outlet connector (8), the inlet connector (7) passes through The main separation chamber (2) is connected to the bottom of the separation space (3). The liquid outlet connector (8) is connected to the main separation chamber (2). The separation space (3) is provided with a rotating shaft (9) at the center line. The rotating shaft (9) is connected to a brush (10) adapted to the inner wall of the filter element (3) of the main separation chamber through a bracket. The bottom of the rotating shaft (9) is connected to a double scraper (11) adapted to the inner wall of the connecting seat (4). The top of the filter element (3) of the main separation chamber is connected to a vibrator (12).

2. The drilling rig coal-water separation equipment according to claim 1, characterized in that, The main separation box filter element (3) is a cylindrical filter screen structure. There are two main separation box filter elements (3). The bottoms of the two main separation box filter elements (3) are connected by a connecting pipe (13). The tops of the two main separation box filter elements (3) are connected by a support plate (14). The upper end of the support plate (14) is connected to the vibrator (12). The upper and lower ends of one side of the main separation box filter element (3) are connected to the overflow connector (17) and the liquid inlet connector (7) by connecting pipe (2) (15) and connecting pipe (3) (16), respectively.

3. The drilling rig coal-water separation equipment according to claim 2, characterized in that, A rubber sealing ring is provided at the connection between the first connecting pipe (13) and the main separation box filter element (3), a rubber sealing ring is provided at the connection between the second connecting pipe (15) and the main separation box filter element (3), and a rubber sealing ring is provided at the connection between the third connecting pipe (16) and the main separation box filter element (3).

4. The drilling rig coal-water separation equipment according to claim 2, characterized in that, A pneumatic diaphragm pump (18) is installed on the right side of the main separation box (2). The pneumatic diaphragm pump (18) is connected to the bottom of the filter element (3) of the main separation box through a connecting pipe (19). A rubber sealing ring is provided at the connection between the connecting pipe (19) and the filter element (3).

5. A drilling rig coal-water separation device according to claim 4, characterized in that, The output end of the pneumatic diaphragm pump (18) is connected to the secondary vibration box filter element (21) in the secondary separation box (20). The secondary vibration box filter element (21) is inclined. The inclined lower end of the secondary vibration box filter element (21) is connected to the second sludge discharge pipe (22). The second sludge discharge pipe (22) is equipped with a second sludge discharge auger (23). The secondary vibration box filter element (21) is also connected to the second vibrator (24) through a transmission bracket.

6. The drilling rig coal-water separation equipment according to claim 5, characterized in that, The secondary vibration box filter element (21) is provided with a cylindrical separation space II. The separation space II is provided with a rotating shaft II (25) at the axis position. The rotating shaft II (25) is connected to a brush II (26) adapted to the inner wall of the secondary vibration box filter element (21) through a bracket II. The secondary vibration box filter element (21) is connected to the upper end of the separation space I through a return pipe (30).

7. A drilling rig coal-water separation device according to claim 6, characterized in that, The first sludge discharge auger (6), the first rotating shaft (9), the second sludge discharge auger (23), and the second rotating shaft (25) are all driven by a pneumatic motor with a speed reducer.

8. A drilling rig coal-water separation device according to claim 1, characterized in that, The main separation box (2) is provided with a spray connector (27) on the left side. The spray connector (27) is connected to the spray pipe (28) located inside the main separation box (2). The spray pipe (28) is provided with a number of spray holes evenly distributed on it.

9. A drilling rig coal-water separation device according to claim 8, characterized in that, Two drain connectors (29) are symmetrically provided at the bottom left side of the main separation box (2), and the drain connectors (29) are connected to the main separation box (2).

10. A drilling rig coal-water separation device according to claim 1, characterized in that, The bottom end of the main separator filter element (3) is provided with an annular groove 1, and the top of the connecting seat (4) is provided with an annular groove 2. Rubber sealing rings 5 ​​(31) are inserted into the annular groove 1 and the annular groove 2.

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