Automatic dust cleaning type pulse dust collector
By introducing vibration and jet cleaning devices into the dust collector, combined with damping connectors and sealed corrugated hoses, the problem of dust residue in existing dust collectors is solved, achieving efficient, stable, and safe dust removal, and facilitating maintenance and filter bag replacement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ZHENGCHANG GRANULATOR TECH CO LTD
- Filing Date
- 2024-12-30
- Publication Date
- 2026-06-16
AI Technical Summary
In existing baghouse pulse dust collectors, dust residue remains after the pulse airflow is applied, which reduces the gap between the filter bag fibers, affects the dust removal efficiency, and requires regular manual cleaning, increasing labor costs.
Design an automatic cleaning pulse dust collector, including a vibration device and a pulse blowing device, to periodically clean the filter bags by vibration and pulse blowing. Combined with damping connectors and sealed corrugated hoses, ensure structural stability and sealing.
It effectively removes dust from filter bags, maintains high-efficiency filtration capacity, improves the dust removal efficiency and stability of dust collectors, reduces the impact of vibration on the structure, facilitates maintenance and replacement of filter bags, and enhances safety protection and sealing.
Smart Images

Figure CN224358160U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust collector technology, and in particular to an automatic dust removal pulse dust collector. Background Technology
[0002] Currently, the main type of dust collector used in the domestic feed industry is the baghouse dust collector, which is suitable for collecting fine, dry, non-fibrous dust. When dust-laden gas enters the baghouse dust collector, larger, heavier dust particles settle down due to gravity and fall into the ash hopper. The gas containing finer dust particles passes through the filter bags, where the dust is trapped, thus purifying the gas. To ensure the dust collector's dust collection side has self-cleaning and recyclable functions, high-pressure pulsed airflow needs to be injected into the dust collection bags periodically. The expanding filter bags promote the shedding of impurities adhering to their surface.
[0003] Because most existing baghouse pulse jet dust collectors rely solely on pulse jet cleaning, a small amount of dust remains on the filter bag surface after the pulse jet cleaning process, which is difficult to remove. Over time, the gaps between the filter bag fibers become smaller and smaller, affecting dust removal efficiency. This usually requires manual cleaning, which reduces work efficiency and increases labor costs.
[0004] Therefore, it is necessary to design an automatic cleaning pulse dust collector to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic dust removal pulse dust collector.
[0006] The technical solution of this utility model is: an automatic dust removal pulse dust collector, comprising an upper cover assembly, a filter bag device, and a base assembly arranged sequentially from top to bottom, wherein the bottom end of the filter bag device extends into the interior of the base assembly, and the top end is sealed and floatingly disposed between the upper cover assembly and the base assembly; the filter bag device is provided with a vibration device for driving the filter bag device to vibrate; and a jet cleaning device for cleaning the filter bag device is provided above the filter bag device.
[0007] The upper cover assembly includes an upper cover body; the top of the upper cover body is provided with an upper interface communicating with the inner cavity of the upper cover body; the bottom edge of the upper cover body is provided with an upper cover connecting flange.
[0008] An observation window is provided on the side wall of the upper cover body.
[0009] The filter bag device includes a support plate and a frame evenly distributed on the support plate; a filter bag is fitted on the outside of the frame, and the opening of the filter bag is engaged with the frame; a mounting base is fixed on one side of the support plate; and the vibration device is fixed on the mounting base.
[0010] The base assembly includes a base body; the top and bottom edges of the base body are provided with base flanges; the bottom of the base body is provided with a fence; one side of the base body is provided with an inspection door, and the other side is provided with an explosion vent.
[0011] The upper cover assembly is symmetrically provided with upper connecting ears on both sides; the filter bag device is provided with lower connecting ears corresponding to the upper connecting ears; the upper connecting ears and the lower connecting ears are connected by a damping connector, and one end of the damping connector is hinged to the upper connecting ear and the other end is hinged to the lower connecting ear; the filter bag device is sealed to the upper cover assembly and the base assembly respectively through corrugated hoses.
[0012] The damping connector includes a screw and spherical bearings at both ends of the screw; the two spherical bearings are respectively hinged to the upper connecting lug and the lower connecting lug; and the upper connecting lug and the lower connecting lug are buffered by installing rubber buffers between them and the spherical bearings.
[0013] The blowing device includes an air tank; the air tank is fixed on a fixed bracket on the outside of the base assembly; air supply pipes are provided at both ends of the air tank; the end of the air supply pipe is connected to a spray bar that extends into the inside of the upper cover assembly, and a solenoid valve is connected at the connection between the air supply pipe and the spray bar; a nozzle is connected to the spray bar at the filter bag of the filter bag device.
[0014] By adopting the above technical solution, the present invention has the following beneficial effects: (1) The present invention can periodically vibrate and pulse jet cleaning the filter bag device by means of the vibration device and the jet cleaning device, effectively removing the dust accumulated on the filter bag, maintaining the continuous and efficient filtration capacity of the filter bag, thereby improving the dust removal efficiency and stability of the dust collector.
[0015] (2) The top cover assembly and the filter bag device of this utility model are connected by a damping connector. This connection method not only ensures the stability of the structure, but also buffers vibration to a certain extent and reduces the impact of vibration on the overall structure of the dust collector. At the same time, the design of the damping connector makes the filter bag device more flexible and convenient to install and disassemble, and facilitates maintenance and replacement of the filter bag.
[0016] (3) The observation window provided on the side wall of the upper cover body of this utility model allows the operator to intuitively observe the working status of the filter bag device, and promptly discover and deal with potential problems. In addition, the maintenance door provided on one side of the base assembly provides convenience for the daily maintenance and repair of the equipment.
[0017] (4) The grid at the bottom of the base body and the explosion vent on the other side of the present invention enhance the safety protection capability of the dust collector. The grid can prevent debris from entering the base and the filter bag and keel frame from falling into other downstream equipment, while the explosion vent can quickly release the internal pressure when necessary to prevent safety accidents caused by excessive pressure.
[0018] (5) The filter bag device of this utility model is sealed to the top cover assembly and the base assembly through corrugated hoses, which ensures the sealing of the dust collector, prevents dust leakage, and further improves the dust removal effect. Attached Figure Description
[0019] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0020] Figure 1 This is a schematic diagram of the structure of this utility model.
[0021] Figure 2 This is a cross-sectional view of the present invention.
[0022] Figure 3 This is a schematic diagram of the structure of the top cover assembly of this utility model.
[0023] Figure 4 This is a schematic diagram of the filter bag device of this utility model.
[0024] Figure 5 This is a schematic diagram of the structure of the base assembly of this utility model.
[0025] Figure 6 This is a schematic diagram of the structure of the jetting device of this utility model.
[0026] The labels in the attached diagram are:
[0027] Top cover assembly 1, top cover body 1-1, upper interface 1-2, top cover connecting flange 1-3, observation window 1-4, upper connecting ear 1-5, filter bag device 2, support plate 2-1, keel frame 2-2, filter bag 2-3, mounting base 2-4, lower connecting ear 2-5, base assembly 3, base body 3-1, base flange 3-2, fence 3-3, inspection door 3-4, explosion vent 3-5, vibration device 4, damping connector 5, jetting device 6, air tank 6-1, fixed bracket 6-2, air supply pipe 6-3, spray bar 6-4, solenoid valve 6-5, nozzle 6-6, connecting plate 7. Detailed Implementation
[0028] (Example 1)
[0029] See Figures 1 to 6This embodiment of an automatic dust removal pulse dust collector includes an upper cover assembly 1, a filter bag device 2, and a base assembly 3 arranged sequentially from top to bottom. The bottom end of the filter bag device 2 extends into the interior of the base assembly 3, and the top end is sealed and floatingly disposed between the upper cover assembly 1 and the base assembly 2, connected by multiple connecting plates 7. The upper cover assembly 1 is installed in the upper cover assembly 1. The filter bag device 2 is provided with a vibration device 4 for driving the filter bag device 2 to vibrate. A jet cleaning device 6 for cleaning the filter bag device 2 is provided above the filter bag device 2.
[0030] Furthermore, the upper cover assembly 1 includes an upper cover body 1-1; the top of the upper cover body 1-1 is provided with an upper interface 1-2 communicating with the inner cavity of the upper cover body 1-1; the bottom edge of the upper cover body 1-1 is provided with an upper cover connecting flange 1-3 to facilitate the installation of the upper cover assembly 1.
[0031] Furthermore, the upper cover body 1-1 is provided with an observation window 1-4 on its side wall, so that the operator can intuitively observe the working status of the filter bag device 2 and promptly identify and deal with potential problems.
[0032] Furthermore, the filter bag device 2 includes a support plate 2-1 and a frame 2-2 evenly distributed on the support plate 2-1; a filter bag 2-3 is sleeved on the outside of the frame 2-2, and the opening of the filter bag 2-3 is engaged with the frame 2-2 to facilitate quick replacement of the filter bag 2-3; a mounting base 2-4 is fixed to one side of the support plate 2-1; and the vibration device 4 is fixed to the mounting base 2-4. Preferably, the vibration device 4 is a vibration motor.
[0033] Furthermore, the base assembly 3 includes a base body 3-1; base flanges 3-2 are provided on the top and bottom edges of the base body 3-1; a fence 3-3 is provided on the bottom of the base body 3-1; an inspection door 3-4 is provided on one side of the base body 3-1, and an explosion vent 3-5 is provided on the other side. The inspection door 3-4 on one side of the base assembly 3 facilitates daily maintenance and repair of the equipment. The fence 3-3 at the bottom of the base body 3-1 and the explosion vent 3-5 on the other side enhance the safety protection capability of the dust collector. The fence 3-3 can prevent debris from entering the interior of the base and prevent the filter bags and keel frame from falling into other downstream equipment, while the explosion vent 3-5 can quickly release internal pressure when necessary, preventing safety accidents caused by excessive pressure.
[0034] Furthermore, the upper cover assembly 1 is symmetrically provided with upper connecting ears 1-5 on both sides; the filter bag device 2 is provided with lower connecting ears 2-5 corresponding to the upper connecting ears 1-5; the upper connecting ears 1-5 and the lower connecting ears 2-5 are connected by a damping connector 5, and one end of the damping connector 5 is hinged to the upper connecting ear 1-5, and the other end is hinged to the lower connecting ear 2-5; the filter bag device 2 is sealed to the upper cover assembly 1 and the base assembly 3 respectively through corrugated hoses to ensure the sealing between the filter bag device 2 and the upper cover assembly 1 and the base assembly 3.
[0035] Furthermore, the damping connector 5 includes a screw and spherical bearings at both ends of the screw; the two spherical bearings are respectively hinged to the upper connecting lug 1-5 and the lower connecting lug 2-5; and the upper connecting lug 1-5 and the lower connecting lug 2-5 are buffered with the spherical bearings by installing rubber buffers.
[0036] Furthermore, the blowing device 6 includes an air tank 6-1; the air tank 6-1 is fixed on a fixed bracket 6-2 on the outside of the base assembly 3; air supply pipes 6-3 are provided at both ends of the air tank 6-1; the end of the air supply pipe 6-3 is connected to a spray rod 6-4 that extends into the interior of the upper cover assembly 1, and a solenoid valve 6-5 is connected at the connection between the air supply pipe 6-3 and the spray rod 6-4; a nozzle 6-6 is connected on the spray rod 6-4 corresponding to the filter bag 2-3 of the filter bag device 2.
[0037] The automatic pulse dust collector of this embodiment exhibits significant advantages in terms of structural design, cleaning efficiency, ease of maintenance, safety performance, and sealing performance, making it suitable for various industrial applications requiring high-efficiency dust removal.
[0038] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An automatic dust removal pulse dust collector, characterized in that: The device includes a top cover assembly (1), a filter bag device (2), and a base assembly (3) arranged sequentially from top to bottom. The bottom end of the filter bag device (2) extends into the base assembly (3), and the top end is sealed and floatingly disposed between the top cover assembly (1) and the base assembly (3). The filter bag device (2) is provided with a vibration device (4) for driving the filter bag device (2) to vibrate. A blower device (6) for cleaning the filter bag device (2) is provided above the filter bag device (2).
2. The automatic dust removal pulse dust collector according to claim 1, characterized in that: The upper cover assembly (1) includes an upper cover body (1-1); the top of the upper cover body (1-1) is provided with an upper interface (1-2) communicating with the inner cavity of the upper cover body (1-1); the bottom edge of the upper cover body (1-1) is provided with an upper cover connecting flange (1-3).
3. The automatic dust removal pulse dust collector according to claim 2, characterized in that: The upper cover body (1-1) is provided with an observation window (1-4) on its side wall.
4. The automatic dust removal pulse dust collector according to claim 1, characterized in that: The filter bag device (2) includes a tray (2-1) and a frame (2-2) evenly distributed on the tray (2-1); a filter bag (2-3) is sleeved on the outside of the frame (2-2), and the opening of the filter bag (2-3) is snapped into the frame (2-2); a mounting base (2-4) is fixed on one side of the tray (2-1); and the vibration device (4) is fixed on the mounting base (2-4).
5. The automatic dust removal pulse dust collector according to claim 1, characterized in that: The base assembly (3) includes a base body (3-1); the top and bottom edges of the base body (3-1) are provided with base flanges (3-2); the bottom of the base body (3-1) is provided with a fence (3-3); one side of the base body (3-1) is provided with an inspection door (3-4), and the other side is provided with an explosion vent (3-5).
6. The automatic dust removal pulse dust collector according to claim 1, characterized in that: The upper cover assembly (1) is symmetrically provided with upper connecting ears (1-5) on both sides; the filter bag device (2) is provided with lower connecting ears (2-5) corresponding to the upper connecting ears (1-5); the upper connecting ears (1-5) and the lower connecting ears (2-5) are connected by a damping connector (5), and one end of the damping connector (5) is hinged to the upper connecting ear (1-5), and the other end is hinged to the lower connecting ear (2-5); the filter bag device (2) is sealed to the upper cover assembly (1) and the base assembly (3) respectively through corrugated hoses.
7. An automatic dust removal pulse dust collector according to claim 6, characterized in that: The damping connector (5) includes a screw and spherical bearings at both ends of the screw; the two spherical bearings are respectively hinged to the upper connecting lug (1-5) and the lower connecting lug (2-5); and the upper connecting lug (1-5) and the lower connecting lug (2-5) are buffered by installing rubber buffers between them and the spherical bearings.
8. The automatic dust removal pulse dust collector according to claim 1, characterized in that: The spraying device (6) includes an air tank (6-1); the air tank (6-1) is fixed on a fixed bracket (6-2) on the outside of the base assembly (3); the air tank (6-1) is provided with air supply pipes (6-3) at both ends; the end of the air supply pipe (6-3) is connected to a spray bar (6-4) that extends into the upper cover assembly (1), and a solenoid valve (6-5) is connected at the connection between the air supply pipe (6-3) and the spray bar (6-4); a nozzle (6-6) is connected on the spray bar (6-4) at the location corresponding to the filter bag (2-3) of the filter bag device (2).