A cleaning device for flat copper wire after processing

Abstract

The utility model relates to copper wire processing technical field, and disclose a kind of flat copper wire processing and cleaning device, including cleaning pool, the inside of cleaning pool is separately provided with cleaning assembly and guiding component, and drying assembly is fixedly installed in the right side of cleaning pool;The cleaning assembly includes the partition plate fixedly installed in the inside cavity center of cleaning pool. Flat copper wire is under the traction of external traction machine, and flat copper wire enters hot water cavity and cold water cavity inside in turn, water body in hot water cavity inside is heated by electric heating plate, and water body in cold water cavity inside is refrigerated by refrigerator, and flat copper wire is subjected to temperature sudden change, so that the impurities closely attached to the surface of flat copper wire can be separated from it, and under the vibration effect of ultrasonic wave emitted by ultrasonic generator, the impurities and flat copper wire are completely separated, so as to ensure the cleaning effect of flat copper wire, and then hot air blower is used to heat and dry flat copper wire, to ensure that the cleaned and processed flat wire is clean and dry.

Description

Technical Field

[0001] This utility model relates to the field of copper wire processing technology, and more specifically to a cleaning device after processing flat copper wire. Background Technology

[0002] The processing of flat copper wire requires processes such as rolling. However, the surface of the formed flat copper wire often has impurities such as copper powder or stains. If it is not cleaned in time, it will affect the surface quality of the flat copper wire and make it difficult for the product to meet the requirements.

[0003] A search revealed an existing patent (publication number: CN219817291U) that discloses a cleaning device for processed flat copper wire. In its operation, a rinsing component, an ultrasonic cleaning component, and a drying component are sequentially arranged on a frame. The formed flat copper wire is first rinsed by the rinsing component and then physically cleaned by the ultrasonic cleaning component to remove residual oil and copper powder from its surface. Finally, the surface of the flat copper wire is dried by hot air from the drying component, ensuring a clean and dry surface after cleaning. Compared with existing technologies, this invention uses rinsing and ultrasonic physical cleaning to replace the scraping of the cleaning pad, eliminating the need for consumables while maintaining cleaning effectiveness. However, the inventors discovered the following problems with existing technologies during the development of this invention: While the aforementioned cleaning device performs a pre-rinsing action on the flat copper wire and then a secondary cleaning action using the ultrasonic cleaning component to improve the cleaning effect, it still falls short of thoroughly cleaning impurities firmly adhered to the surface of the flat copper wire, leaving considerable room for improvement in cleaning efficiency.

[0004] In view of this, the present invention proposes a cleaning device for flat copper wire after processing to solve this problem. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cleaning device for flat copper wire after processing, so as to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a cleaning device for flat copper wire after processing, including a cleaning tank, wherein a cleaning component and a guiding component are respectively arranged inside the cleaning tank, and a drying component is fixedly installed on the right side of the cleaning tank;

[0007] The cleaning assembly includes a partition plate that is fixedly installed longitudinally at the center of the inner cavity of the cleaning tank. The inner cavity of the cleaning tank is divided into a hot water cavity and a cold water cavity by the partition plate. Both the hot water cavity and the cold water cavity are filled with water. An electric heating plate is fixedly installed on the inner wall of the hot water cavity. A chiller is fixedly installed on the outer wall of the cleaning tank. The cooling copper pipe of the chiller extends into the interior of the cold water cavity. An ultrasonic generator is fixedly installed on the inner wall of the cold water cavity.

[0008] The drying assembly includes a water collection box fixedly installed on the right side of the washing tank. Hot air blowers are embedded in both the front and back of the water collection box, with the air outlet of the hot air blowers facing the central axis of the water collection box.

[0009] Furthermore, the guide assembly includes a guide rod fixedly installed on the inner wall of the hot water chamber and the cold water chamber, and a limit ring is rotatably connected to the surface of the guide rod.

[0010] As a further description of the above technical solution: Under the traction of an external traction machine, the flat copper wire is guided and transported on the surface of the guide rod and the limiting ring, so that the flat copper wire can move to a position deep in the water inside the hot water chamber and the cold water chamber.

[0011] Furthermore, a drain pipe is embedded at the bottom of the water collection box, and the lower end of the drain pipe is connected to an external drain pipe. Drain valves are embedded at the bottom of both the hot water chamber and the cold water chamber.

[0012] As a further description of the above technical solution: the flat copper wire processing cleaning device can discharge the small amount of water collected inside the water collection box by setting a drain pipe, and can discharge and replace the water inside the hot water chamber and cold water chamber by setting a drain valve.

[0013] Furthermore, a control panel is fixedly installed on the front of the cleaning tank, and the control panel is electrically connected to an external power source via wires.

[0014] Furthermore, a water agitation assembly is provided at the top of the cleaning tank corresponding to the hot water chamber and the cold water chamber. The water agitation assembly includes a gantry frame fixedly installed at the top of the cleaning tank. A hydraulic rod is embedded in the surface of the gantry frame. A lifting frame is fixedly installed at the telescopic end of the hydraulic rod. A reciprocating screw is rotatably connected to the inner wall of the lifting frame. A servo motor that drives the reciprocating screw to rotate is fixedly installed on the front of the lifting frame. A swing plate is threadedly connected to the surface of the reciprocating screw. Paddles are fixedly installed on the bottom sides of both ends of the swing plate. When the hydraulic rod is in the extended state, the two paddles extend into the interior of the hot water chamber and the cold water chamber, respectively.

[0015] As a further description of the above technical solution: By setting up a water agitation component, the hydraulic rod is normally in a retracted state, so that the paddle is in a high position, which makes it convenient to lay the flat copper wire on the surface of the limiting ring. During the cleaning process, the hydraulic rod extends to drive the lifting frame and paddle to move down. The servo motor drives the reciprocating screw to rotate continuously, which can drive the swing plate to move back and forth. The paddle agitates the water, thereby maintaining the uniformity of the water temperature.

[0016] Furthermore, a balance slide bar is fixedly installed on the top of the lifting frame, and the balance slide bar is slidably connected to the gantry frame.

[0017] As a further description of the above technical solution: by setting a balance slide bar, the stability of the lifting frame during lifting and moving can be ensured.

[0018] Furthermore, a limiting slide bar is fixedly installed on the inner wall of the lifting frame, and the swing plate is slidably connected to the limiting slide bar.

[0019] As a further description of the above technical solution: by setting a limit slide bar, the stability of the swing plate during reciprocating movement can be ensured.

[0020] The technical effects and advantages of this utility model are as follows:

[0021] 1. Compared with existing technologies, this flat copper wire cleaning device guides and conveys the flat copper wire under the traction of an external traction machine, following the guide rod and limiting ring. The flat copper wire sequentially enters the hot water chamber and the cold water chamber. The water in the hot water chamber is heated by an electric heating plate, and the water in the cold water chamber is cooled by a chiller. The sudden temperature change causes impurities adhering to the surface of the flat copper wire to detach from it. Under the vibration of ultrasonic waves emitted by the ultrasonic generator, the impurities are completely removed from the flat copper wire, thus ensuring the cleaning effect. Subsequently, a hot air blower is used to heat and dry the flat copper wire, ensuring that the flat wire is clean and dry after cleaning.

[0022] 2. Compared with the prior art, the flat copper wire processing cleaning device can discharge the small amount of water collected inside the water collection box by setting a drain pipe, and can discharge and replace the water inside the hot water chamber and cold water chamber by setting a drain valve.

[0023] 3. Compared with existing technologies, this flat copper wire processing and cleaning device, by setting up a water agitation component, normally keeps the hydraulic rod in a retracted state, placing the paddle plate at a high position to facilitate the laying of the flat copper wire on the surface of the limiting ring. During the cleaning process, the hydraulic rod extends, driving the lifting frame and paddle plate downwards. The servo motor drives the reciprocating screw to rotate continuously, driving the swing plate to move back and forth. The paddle plate agitates the water, thereby maintaining the uniformity of the water temperature. By setting up a balance slide bar, the stability of the lifting frame during lifting and lowering can be ensured. By setting up a limiting slide bar, the stability of the swing plate during reciprocating movement can be ensured. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural schematic diagram of the present invention from one perspective;

[0025] Figure 2 This is a two-dimensional structural schematic diagram of the present invention from a different perspective;

[0026] Figure 3 This is a schematic diagram of the three-dimensional structure of this utility model from a perspective;

[0027] Figure 4 This is a schematic diagram of the front section structure of the cleaning tank of this utility model.

[0028] The attached diagram is labeled as follows: 1. Cleaning tank; 2. Divider plate; 3. Hot water chamber; 4. Cold water chamber; 5. Electric heating plate; 6. Refrigeration unit; 601. Refrigeration copper pipe; 7. Ultrasonic generator; 8. Water collection box; 9. Hot air blower; 10. Guide rod; 11. Limiting ring; 12. Drain pipe; 13. Control panel; 14. Gantry frame; 15. Hydraulic rod; 16. Lifting frame; 17. Reciprocating screw; 18. Servo motor; 19. Swing plate; 20. Paddle plate; 21. Balance slide bar; 22. Limiting slide bar; 23. Drain valve. Detailed Implementation

[0029] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The flat copper wire cleaning device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] Reference Figures 1 to 4 This utility model provides a cleaning device for flat copper wire after processing, including a cleaning tank 1. A control panel 13 is fixedly installed on the front of the cleaning tank 1. The control panel 13 is electrically connected to an external power source through a wire.

[0031] The cleaning tank 1 is equipped with a cleaning component and a guiding component, and a drying component is fixedly installed on the right side of the cleaning tank 1.

[0032] The cleaning assembly includes a partition plate 2 that is fixedly installed longitudinally at the center of the inner cavity of the cleaning tank 1. The inner cavity of the cleaning tank 1 is divided into a hot water chamber 3 and a cold water chamber 4 by the partition plate 2. Both the hot water chamber 3 and the cold water chamber 4 are filled with water.

[0033] The guide assembly includes a guide rod 10 fixedly installed on the inner wall of the hot water chamber 3 and the cold water chamber 4, and a limit ring 11 is rotatably connected to the surface of the guide rod 10.

[0034] An electric heating plate 5 is fixedly installed on the inner wall of the hot water chamber 3, and a chiller 6 is fixedly installed on the outer wall of the cleaning pool 1. The cooling copper pipe 601 of the chiller 6 extends into the interior of the cold water chamber 4, and an ultrasonic generator 7 is fixedly installed on the inner wall of the cold water chamber 4.

[0035] The drying assembly includes a water collection box 8 fixedly installed on the right side of the washing tank 1. A hot air blower 9 is embedded in both the front and back of the water collection box 8, with the air outlet of the hot air blower 9 facing the central axis of the water collection box 8.

[0036] The flat copper wire cleaning device guides the flat copper wire under the traction of an external traction machine, moving it along the surface of the guide rod 10 and the limiting ring 11. The flat copper wire sequentially enters the hot water chamber 3 and the cold water chamber 4. The water in the hot water chamber 3 is heated by an electric heating plate 5, and the water in the cold water chamber 4 is cooled by a chiller 6. The sudden temperature change of the flat copper wire, combined with the difference in thermal shrinkage between impurities and the flat copper wire, allows the impurities adhering to the surface of the flat copper wire to detach from it. Under the vibration of ultrasonic waves emitted by the ultrasonic generator 7, the impurities are completely removed from the flat copper wire, thus ensuring the cleaning effect. Subsequently, a hot air blower 9 is used to heat and dry the flat copper wire, ensuring that the surface of the cleaned flat wire is clean and dry.

[0037] The bottom of the water collection box 8 is fitted with a drain pipe 12, the lower end of which is connected to the external drain pipe. The bottom of both the hot water chamber 3 and the cold water chamber 4 are fitted with drain valves 23.

[0038] Furthermore, the flat copper wire processing cleaning device can centrally discharge the small amount of water collected inside the water collection box 8 by setting a drain pipe 12, and can discharge and replace the water inside the hot water chamber 3 and the cold water chamber 4 by setting a drain valve 23.

[0039] A water agitation assembly is provided at the top of the cleaning tank 1 corresponding to the hot water chamber 3 and the cold water chamber 4. The water agitation assembly includes a gantry frame 14 fixedly installed at the top of the cleaning tank 1. A hydraulic rod 15 is embedded in the surface of the gantry frame 14. A lifting frame 16 is fixedly installed at the telescopic end of the hydraulic rod 15. A reciprocating screw 17 is rotatably connected to the inner wall of the lifting frame 16. A servo motor 18 for driving the reciprocating screw 17 to rotate is fixedly installed on the front of the lifting frame 16. A swing plate 19 is threadedly connected to the surface of the reciprocating screw 17. Paddles 20 are fixedly installed on the bottom sides of both ends of the swing plate 19. When the hydraulic rod 15 is in the extended state, the two paddles 20 extend into the interior of the hot water chamber 3 and the cold water chamber 4, respectively.

[0040] It is worth noting that in the post-processing cleaning device for flat copper wire, the hydraulic rod 15 is controlled to be in a retracted state, so that the paddle plate 20 is in a high position, which makes it convenient to lay the flat copper wire on the surface of the limiting ring 11. During the cleaning process, the hydraulic rod 15 extends to drive the lifting frame 16 and the paddle plate 20 to move down. Then, the servo motor 18 drives the reciprocating screw 17 to rotate continuously, which can drive the swing plate 19 to move back and forth. The paddle plate 20 continuously stirs the water, thereby maintaining the uniformity of the water temperature.

[0041] A balance slide bar 21 is fixedly installed on the top of the lifting frame 16, and the balance slide bar 21 is slidably connected to the gantry frame 14.

[0042] Furthermore, by setting a balance slide bar 21, the stability of the lifting frame 16 during lifting and moving can be ensured.

[0043] A limiting slide bar 22 is fixedly installed on the inner wall of the lifting frame 16, and the swing plate 19 is slidably connected to the limiting slide bar 22.

[0044] Furthermore, by setting the limit slide bar 22, the stability of the swing plate 19 during reciprocating movement can be ensured.

[0045] Finally, it should be noted that the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. A cleaning device for flat copper wire after processing, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) is equipped with a cleaning component and a guiding component, and a drying component is fixedly installed on the right side of the cleaning tank (1). The cleaning assembly includes a partition plate (2) that is fixedly installed longitudinally at the center of the inner cavity of the cleaning tank (1). The inner cavity of the cleaning tank (1) is divided into a hot water cavity (3) and a cold water cavity (4) by the partition plate (2). Both the hot water cavity (3) and the cold water cavity (4) are filled with water. An electric heating plate (5) is fixedly installed on the inner wall of the hot water cavity (3). A chiller (6) is fixedly installed on the outer wall of the cleaning tank (1). The cooling copper pipe (601) of the chiller (6) extends into the interior of the cold water cavity (4). An ultrasonic generator (7) is fixedly installed on the inner wall of the cold water cavity (4). The drying assembly includes a water collection box (8) fixedly installed on the right side of the washing tank (1). A hot air blower (9) is embedded on both the front and back of the water collection box (8), and the air outlet of the hot air blower (9) faces the central axis of the water collection box (8).

2. The cleaning device for flat copper wire processing according to claim 1, characterized in that: The guide assembly includes a guide rod (10) fixedly installed on the inner wall of the hot water chamber (3) and the cold water chamber (4), and a limit ring (11) is rotatably connected to the surface of the guide rod (10).

3. The cleaning device for flat copper wire processing according to claim 1, characterized in that: The bottom of the water collection box (8) is fitted with a drain pipe (12), and the lower end of the drain pipe (12) is connected to the external drain pipe. The bottom ends of the hot water chamber (3) and the cold water chamber (4) are both fitted with drain valves (23).

4. The cleaning device for flat copper wire processing according to claim 1, characterized in that: A control panel (13) is fixedly installed on the front of the cleaning tank (1), and the control panel (13) is electrically connected to an external power source through wires.

5. The cleaning device for flat copper wire processing according to claim 1, characterized in that: The top of the cleaning tank (1) is equipped with a water agitation assembly corresponding to the hot water chamber (3) and the cold water chamber (4). The water agitation assembly includes a gantry frame (14) fixedly installed on the top of the cleaning tank (1). A hydraulic rod (15) is embedded on the surface of the gantry frame (14). A lifting frame (16) is fixedly installed at the telescopic end of the hydraulic rod (15). A reciprocating screw (17) is rotatably connected to the inner wall of the lifting frame (16). A servo motor (18) for driving the reciprocating screw (17) to rotate is fixedly installed on the front of the lifting frame (16). A swing plate (19) is threadedly connected to the surface of the reciprocating screw (17). Paddles (20) are fixedly installed on the bottom sides of both ends of the swing plate (19). When the hydraulic rod (15) is in the extended state, the two paddles (20) extend into the interior of the hot water chamber (3) and the cold water chamber (4) respectively.

6. The cleaning device for flat copper wire processing according to claim 5, characterized in that: The top of the lifting frame (16) is fixedly installed with a balance slide bar (21), which is slidably connected to the gantry frame (14).

7. The cleaning device for flat copper wire processing according to claim 5, characterized in that: The inner wall of the lifting frame (16) is fixedly installed with a limiting slide rod (22), and the swing plate (19) is slidably connected to the limiting slide rod (22).

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