An automated konjac biomimetic food material multi-tool changing machine

Abstract

The utility model discloses a kind of automatic konjak bionic food material multiple retooling machines, including the machine body in the tail of conveying belt, the top of the machine body is above conveying belt, and horizontal moving mechanism is equipped in the top of machine body, the bottom of the moving end of horizontal moving mechanism is equipped with vertical moving mechanism, the bottom of vertical moving mechanism is equipped with rotary drum, and a plurality of retooling moulds are detachably equipped on the curved surface of rotary drum, retooling mould is cut with the material on conveying belt in rotation process, material is automatically cut in transmission process, and retooling mould can be replaced, the position of retooling can also be adjusted, can satisfy the demand of various retooling shape.

Description

Technical Field

[0001] This utility model relates to the technical field of konjac product processing equipment, and in particular to an automated konjac bionic food multi-cutting machine. Background Technology

[0002] Konjac-based biomimetic ingredients, such as vegetarian abalone, vegetarian sea cucumber, and vegetarian shrimp, are produced using injection molding. These ingredients are large and thick, making it difficult for seasonings to penetrate. Traditional methods of cutting and printing vegetarian tripe are unsuitable; the entire biomimetic ingredient needs to be cut before further processing. Existing cutting processes have the following problems:

[0003] 1. If the cutting and shaping are done manually, the production cost is high and the production efficiency is low, making large-scale production impossible;

[0004] 2. Existing continuous automatic cutting equipment has difficulty in replacing the blade and adjusting the position of the cutting blade, making it impossible to make timely adjustments according to different biomimetic ingredients, resulting in poor applicability. Utility Model Content

[0005] This utility model provides an automated konjac bionic food multi-cutting machine, which aims to solve the above-mentioned defects of low manual efficiency, difficulty in replacing and adjusting the blade of continuous automatic cutting equipment, and poor applicability.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] An automated konjac bionic food multi-cutting machine includes a machine body located at the tail of a conveyor belt. The top of the machine body is located above the conveyor belt, and a horizontal moving mechanism is provided inside the top of the machine body. A vertical moving mechanism is provided at the bottom of the moving end of the horizontal moving mechanism. A rotating roller is provided at the bottom of the vertical moving mechanism. Several cutting molds are detachably provided on the curved surface of the rotating roller. The cutting molds cut the material on the conveyor belt during the rotation process.

[0008] Preferably, the horizontal moving mechanism includes slide rails symmetrically arranged about the middle position of the top of the machine body. The slide rails are all parallel to the conveying direction of the conveyor belt. The same mounting plate is slidably installed on the top of the slide rails. A horizontal telescopic cylinder is installed between one side of the mounting plate and the inner wall of the machine body. The horizontal telescopic cylinder is parallel to the slide rails, and the mounting plate forms a telescopic fit with the inner wall of the machine body through the horizontal telescopic cylinder. The bottom of the mounting plate is provided with a slide groove that corresponds to each slide rail. The slide groove is sleeved on the top of the corresponding slide rail to form a sliding fit.

[0009] More preferably, vertical moving mechanisms are fixedly installed at the bottom of both ends of the mounting plate, and the vertical moving mechanisms are symmetrical about the middle position of the mounting plate.

[0010] Furthermore, the vertical moving mechanism includes vertically arranged vertical telescopic cylinders. The fixed ends of the vertical telescopic cylinders are all mounted on the mounting plate via bases and fasteners, and the output ends of the vertical telescopic cylinders are all detachably fixed to the rotating roller via bases and fasteners.

[0011] Furthermore, the rotating roller includes rotating bases arranged opposite each other, with each rotating base corresponding to a vertical telescopic cylinder. The top of the outer shell of each rotating base is connected to the corresponding base through a base and fasteners. The base is radially fixedly installed on the top of the outer shell of the rotating base and docks with the output end of the vertical telescopic cylinder. A rotating roller is held between the rotating bases, and the two ends of the rotating shaft of the rotating roller are respectively coaxially rotated with the corresponding rotating base. A motor is provided on the side of one of the rotating bases away from the rotating roller. The output shaft of the motor passes through the rotating base and forms a linkage with the rotating shaft of the rotating roller. A tooling die is detachably installed on the curved surface of the rotating roller.

[0012] Specifically, the bottom of the rotating roller rotates in the same direction as the conveyor belt.

[0013] More specifically, the cutting die is arranged at equal intervals around the central axis of the rotating roller.

[0014] In detail, the tool changer includes an arc-shaped plate extending along the axial direction of the rotating roller. The arc-shaped plate is concentrically and coaxially fitted with the curved surface of the rotating roller. A tool changer head is provided at the middle position on the side of the arc-shaped plate away from the rotating roller. The tool changer head protrudes outward in a radial direction. Several concealed screw holes are provided on the arc-shaped plates on both sides of the tool changer head. The concealed screw holes are arranged radially and evenly distributed along the axial direction on the arc-shaped plate. The rotating roller is provided with mounting screw holes that match the concealed screw holes one by one. When the concealed screw holes coincide with the matching mounting screw holes, they are fixed by forming concealed threads through the corresponding concealed screws.

[0015] More specifically, the cutting head and the arc-shaped plate are integrally formed.

[0016] Preferably, the machine body is provided with a receiving groove directly below the end of the conveyor belt.

[0017] The beneficial effects of this utility model are:

[0018] (1) Continuous automatic cutting: During the material conveying process on the conveyor belt, the cutting die is rotated above the material by the rotating drum to perform cutting, which can continuously and automatically cut the material.

[0019] (2) Adjustable cutting position: The horizontal position of the cutting head can be adjusted by the horizontal moving mechanism, and the vertical position of the cutting head can be adjusted by the vertical moving mechanism, forming an XY adjustment coordinate system. The cutting head displacement can be adjusted within this coordinate system. On the one hand, the position of the cutting surface can be adjusted, and on the other hand, the depth of cutting can be adjusted, thus improving applicability.

[0020] (3) Adjustable cutting mold: The cutting mold can be disassembled, and the number and position of the molds can be adjusted according to the needs, thereby controlling the interval of cutting. The type of cutting mold can also be changed according to the needs to adapt to different cutting needs and improve applicability. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a side view of the present invention;

[0023] Figure 3 This is a schematic diagram of the installation of the horizontal and vertical moving mechanisms of this utility model;

[0024] Figure 4 This is a schematic diagram of the installation of the rotating roller after installing the tooling mold of this utility model;

[0025] Figure 5 This is a partially enlarged schematic diagram of the disassembly of the tool changer mold of this utility model.

[0026] In the image: 1. Body;

[0027] 2. Horizontal moving mechanism; 201. Slide rail; 202. Mounting plate; 203. Slide groove; 204. Horizontal telescopic cylinder;

[0028] 3. Vertical moving mechanism; 301. Vertical telescopic cylinder;

[0029] 4. Rotating drum; 401. Rotating base; 402. Rotating roller; 403. Mounting screw hole; 404. Motor;

[0030] 5. Screwdriver die; 501. Curved plate; 502. Screwdriver tip; 503. Concealed screw hole; 504. Concealed screw;

[0031] 6. Receiving groove;

[0032] 7. Conveyor belt. Detailed Implementation

[0033] The embodiments will be further described below with reference to the accompanying drawings.

[0034] like Figures 1-5As shown in the preferred embodiment 1, an automated konjac bionic food multi-cutting machine includes a body 1 located at the tail of the conveyor belt 7. The top of the body 1 is located above the conveyor belt 7, and a horizontal moving mechanism 2 is provided inside the top of the body 1. A vertical moving mechanism 3 is provided at the bottom of the moving end of the horizontal moving mechanism 2. A rotating roller 4 is provided at the bottom of the vertical moving mechanism 3. Several cutting molds 5 are detachably provided on the curved surface of the rotating roller 4. The cutting molds 5 cut the material on the conveyor belt 7 during the rotation process.

[0035] Before use, adjust the position of the rotating drum 4 using the horizontal moving mechanism 2 and the vertical moving mechanism 3. The rotating drum 4 drives the cutting die 5 to rotate. When the material passes through the gap between the rotating drum 4 and the conveyor belt 7 along the conveyor belt 7, the rotating cutting die 5 cuts and modifies the material.

[0036] As a preferred embodiment 2, the horizontal moving mechanism 2 includes slide rails 201 symmetrically arranged about the middle position of the top of the machine body 1. The slide rails 201 are all parallel to the conveying direction of the conveyor belt 7. The same mounting plate 202 is slidably installed on the top of the slide rails 201. A horizontal telescopic cylinder 204 is installed between one side of the mounting plate 202 and the inner wall of the machine body 1. The horizontal telescopic cylinder 204 is parallel to the slide rails 201, and the mounting plate 202 forms a telescopic fit with the inner wall of the machine body 1 through the horizontal telescopic cylinder 204. The bottom of the mounting plate 202 is provided with a sliding groove 203 corresponding to the slide rails 201. The sliding groove 203 is sleeved on the top of the corresponding slide rail 201 to form a sliding fit.

[0037] The horizontal telescopic cylinder 204 provides driving force, pushing the mounting plate 202 to slide along the slide rail 201, thereby driving the vertical moving mechanism 3 to follow the mounting plate 202 to move in the horizontal direction.

[0038] Vertical moving mechanisms 3 are fixedly installed at both ends of the mounting plate 202, and the vertical moving mechanisms 3 are symmetrical about the middle position of the mounting plate 202. This ensures force balance and facilitates the fixing of the rotating roller 4.

[0039] In a preferred embodiment 3, the vertical moving mechanism 3 includes vertically arranged vertical telescopic cylinders 301. The fixed ends of the vertical telescopic cylinders 301 are all mounted on the mounting plate 202 via bases and fasteners, and the output ends of the vertical telescopic cylinders 301 are all detachably fixed to the rotating roller 4 via bases and fasteners. The vertical telescopic cylinders 301 provide driving force to move the rotating base 401 of the rotating roller 4 in the vertical direction.

[0040] The base and fasteners are existing technology, using existing bases and fasteners that are fixed at both ends of the telescopic cylinder.

[0041] In a preferred embodiment 4, the rotating roller 4 includes rotating bases 401 arranged opposite to each other. The rotating bases 401 correspond one-to-one with the vertical telescopic cylinders 301. The top of the outer shell of each rotating base 401 is connected to the corresponding base through a base and fasteners. The base is fixedly installed radially on the top of the outer shell of the rotating base 401 and docks with the output end of the vertical telescopic cylinder 301 to ensure vertical movement. The rotating bases 401 hold rotating rollers 402, and the two ends of the rotating shaft of the rotating roller 402 are respectively coaxially rotated with the corresponding rotating base 401. A motor 404 is provided on the side of one of the rotating bases 401 away from the rotating roller 402. The output shaft of the motor 404 passes through the rotating base 401 and forms a linkage with the rotating shaft of the rotating roller 402. A tool changer 5 is detachably installed on the curved surface of the rotating roller 402.

[0042] The motor 404 provides the driving force for the cutting tool, preventing the cutting tool 5 from being easily jammed or stuck due to friction and other factors by relying solely on the conveyor belt 7 to provide the driving force. The motor 404 provides the driving force to drive the rotating roller 402 to rotate around the rotating base 401, thereby driving the cutting tool 5 to cut the moving material in sequence, thus completing the cutting tool modification.

[0043] The bottom rotation direction of the rotating roller 402 is the same as the conveying direction of the conveyor belt 7. This ensures that the cutting direction is consistent with the material conveying direction, and the two processes do not conflict.

[0044] In a preferred embodiment 5, the cutting tool mold 5 is arranged at equal intervals around the central axis of the rotating roller 402 to ensure the uniformity of the cutting tool.

[0045] As a preferred embodiment 6, the tool modification mold 5 includes an arc-shaped plate 501 extending axially along the rotating roller 402. The arc-shaped plate 501 is concentrically and coaxially fitted with the curved surface of the rotating roller 402 for easy fitting and installation. A tool modification head 502 is provided at the middle position on the side of the arc-shaped plate 501 away from the rotating roller 402. The tool modification head 502 protrudes radially outward to ensure the modification effect. Several concealed screw holes 503 are provided on the arc-shaped plates 501 on both sides of the tool modification head 502. The concealed screw holes 503 are arranged radially and evenly distributed axially on the arc-shaped plates 501. The rotating roller 402 is provided with mounting screw holes 403 that match the concealed screw holes 503 one by one. When the concealed screw holes 503 coincide with the matching mounting screw holes 403, they are fixed by forming concealed threads with corresponding concealed screws 504, which facilitates installation and disassembly. At the same time, the concealed installation ensures that the fixed installation will not affect the modification effect.

[0046] The cutting head 502 and the arc-shaped plate 501 are integrally formed, facilitating installation and disassembly.

[0047] The screwdriver bit 502 in Example 6 is a basic model, which is a tapered structure that protrudes outward. Different screwdriver bit molds 5 can be prepared according to usage requirements to facilitate use and replacement.

[0048] In a preferred embodiment 7, the machine body 1 is provided with a receiving groove 6 directly below the end of the conveyor belt 7. This groove is used to collect the material after the blade has been modified.

[0049] As a preferred embodiment 8, the horizontal moving mechanism 2, the vertical moving mechanism 3, and the rotating drum 4 are all connected to an existing external power supply for operation via existing connection methods. Furthermore, the horizontal moving mechanism 2, the vertical moving mechanism 3, and the rotating drum 4 are connected to the factory's PLC system and integrated into the factory's PLC control system. They are set and controlled via an external control console, which is the existing technology.

[0050] The working principle of this utility model:

[0051] (1) Continuous automatic cutting: During the material conveying process on the conveyor belt 7, the rotating drum 4 drives the cutting mold 5 to rotate above the material to perform cutting, which can continuously and automatically cut the material.

[0052] (2) Adjustable cutting position: The horizontal position of the cutting head can be adjusted by the horizontal moving mechanism 2, and the vertical position of the cutting head can be adjusted by the vertical moving mechanism 3, forming an XY adjustment coordinate system, thereby adjusting the displacement of the cutting head within the coordinate system. On the one hand, the position of the cutting surface can be adjusted, such as directly above the conveyor belt 7 or on the end curved surface of the conveyor belt 7. On the other hand, the depth of cutting can be adjusted to improve applicability.

[0053] (3) Adjustable cutting mold 5: The cutting mold 5 can be disassembled, and the number and position of installation can be adjusted according to the needs, thereby controlling the interval of cutting. The type of cutting mold 5 can also be changed according to the needs to adapt to different cutting needs and improve applicability.

Claims

1. An automated konjac bionic food multi-cutting machine, comprising a machine body (1) located at the tail of a conveyor belt (7), characterized in that, The top of the machine body (1) is located above the conveyor belt (7), and a horizontal moving mechanism (2) is provided inside the top of the machine body (1). A vertical moving mechanism (3) is provided at the bottom of the moving end of the horizontal moving mechanism (2). A rotating drum (4) is provided at the bottom of the vertical moving mechanism (3). Several cutting molds (5) are detachably provided on the curved surface of the rotating drum (4). The cutting molds (5) cut the material on the conveyor belt (7) during the rotation process.

2. The automated konjac bionic food multi-cutting machine according to claim 1, characterized in that, The horizontal moving mechanism (2) includes slide rails (201) symmetrically arranged about the middle position of the top of the machine body (1). The slide rails (201) are all parallel to the conveying direction of the conveyor belt (7). The same mounting plate (202) is slidably installed on the top of the slide rails (201). A horizontal telescopic cylinder (204) is installed between one side of the mounting plate (202) and the inner wall of the machine body (1). The horizontal telescopic cylinder (204) is parallel to the slide rails (201), and the mounting plate (202) forms a telescopic fit with the inner wall of the machine body (1) through the horizontal telescopic cylinder (204). The bottom of the mounting plate (202) is provided with a sliding groove (203) corresponding to the slide rails (201). The sliding groove (203) is sleeved on the top of the corresponding slide rail (201) to form a sliding fit.

3. The automated konjac bionic food multi-cutting machine according to claim 2, characterized in that, Vertical moving mechanisms (3) are fixedly installed at both ends of the mounting plate (202), and the vertical moving mechanisms (3) are symmetrical about the middle position of the mounting plate (202).

4. The automated konjac bionic food multi-cutting machine according to claim 3, characterized in that, The vertical moving mechanism (3) includes a vertically arranged vertical telescopic cylinder (301). The fixed ends of the vertical telescopic cylinder (301) are all mounted on the mounting plate (202) through the base and fasteners. The output ends of the vertical telescopic cylinder (301) are all detachably fixed to the rotating roller (4) through the base and fasteners.

5. The automated konjac bionic food multi-cutting machine according to claim 4, characterized in that, The rotating roller (4) includes a rotating base (401) arranged opposite to each other. The rotating base (401) corresponds to the vertical telescopic cylinder (301) one by one. The top of the outer shell of the rotating base (401) is connected to the corresponding base and fastener through the base and fastener. The base is fixedly installed radially on the top of the outer shell of the rotating base (401) and docks with the output end of the vertical telescopic cylinder (301). The rotating base (401) holds the rotating roller (402) between them. The two ends of the rotating shaft of the rotating roller (402) are respectively coaxially rotated with the corresponding rotating base (401). A motor (404) is provided on the side of one of the rotating bases (401) away from the rotating roller (402). The output shaft of the motor (404) passes through the rotating base (401) and forms a linkage with the rotating shaft of the rotating roller (402). A tool changer (5) is detachably installed on the curved surface of the rotating roller (402).

6. The automated konjac bionic food multi-cutting machine according to claim 5, characterized in that, The bottom rotation direction of the rotating roller (402) is the same as the conveying direction of the conveyor belt (7).

7. The automated konjac bionic food multi-cutting machine according to claim 6, characterized in that, The tool changer (5) is arranged at equal intervals around the central axis of the rotating roller (402).

8. The automated konjac bionic food multi-cutting machine according to claim 7, characterized in that, The tool changer (5) includes an arc plate (501) extending along the axial direction of the rotating roller (402). The arc plate (501) is concentrically and coaxially fitted with the curved surface of the rotating roller (402). A tool changer head (502) is provided at the middle position on the side of the arc plate (501) away from the rotating roller (402). The tool changer head (502) protrudes outward in the radial direction. Several hidden screw holes (503) are provided on the arc plates (501) on both sides of the tool changer head (502). The hidden screw holes (503) are arranged radially and distributed at equal intervals on the arc plates (501) in the axial direction. The rotating roller (402) is provided with mounting screw holes (403) that match the hidden screw holes (503) one by one. When the hidden screw holes (503) coincide with the matching mounting screw holes (403), they are fixed by forming a hidden thread through the corresponding hidden screws (504).

9. An automated konjac bionic food multi-cutting machine according to claim 8, characterized in that, The cutting head (502) and the arc plate (501) are integrally formed.

10. An automated konjac bionic food multi-cutting machine according to claim 1, characterized in that, The machine body (1) is provided with a receiving groove (6) directly below the end of the conveyor belt (7).

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