Molding device for insulating sheet for bird deterrent equipment
The integrated molding device enables precise bending and perforation of insulating sheets for bird protection equipment, solving the problem of single function in existing technologies and improving production efficiency and material molding quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG CHANGNUO ELECTRIC CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-06-16
AI Technical Summary
In the existing production process of insulating sheets for bird protection equipment, the bending device has a single function and cannot perform supporting processing such as drilling and grooving at the same station. This results in easy damage to the material, low production efficiency, and increased transfer costs between processes.
An integrated forming device was designed, comprising a support platform, a hydraulic rod, a bending table, a heating module, and a heat-conducting copper pipe. The device uses the hydraulic rod in conjunction with the heating module for preheating and precise bending, and the slider and groove structure enable hole position adjustment, achieving integrated processing of bending and drilling.
It improves the processing efficiency and molding quality of insulating sheets, prevents material damage, reduces production costs, and enhances the processing adaptability and stability of the equipment.
Smart Images

Figure CN224360679U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating sheet technology, specifically to a forming device for insulating sheets used in bird-proof equipment. Background Technology
[0002] The molding device for insulating sheets used in bird-proofing equipment is a special equipment used to produce insulating components in bird-proofing devices for power facilities. It is mainly used to process polymer materials (such as silicone rubber, polytetrafluoroethylene or engineering plastics) into insulating sheets of specific shapes.
[0003] Currently, insulating sheets used in bird-proofing equipment typically require secondary processing such as cutting or bending after production to form specific shapes. Although bending is an important forming process that can provide functional structures such as mounting clips for insulating sheets, existing bending devices generally suffer from limited functionality. This is especially true for insulating sheets made of plastic materials such as silicone rubber, where direct mechanical bending can easily lead to breakage or internal structural damage due to insufficient material toughness. Furthermore, traditional bending equipment can only perform a single bending operation and cannot perform additional processing such as drilling and grooving on the insulating sheets at the same workstation. This not only reduces production efficiency but also increases the transfer costs between processes. Utility Model Content
[0004] The purpose of this invention is to provide a molding device for insulating sheets used in bird-proof equipment, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a forming device for insulating sheets used in bird-proof equipment, comprising a support platform, and further comprising:
[0006] A support frame is fixed to the rear side of the top of the support platform. A hydraulic rod is fixedly connected to the bottom of the support frame. A bending table is fixedly connected to the front side of the support frame. A connecting plate is fixedly connected to the bottom of the hydraulic rod. A pressure shell is fixedly connected to one side of the connecting plate.
[0007] Preferably, a reinforcing plate is fixedly connected to one side of the bending table, and one side of the reinforcing plate is fixedly connected to the support table.
[0008] Preferably, slide rods are fixedly connected to both sides of the top of the pressure shell, and the surface of the slide rods is slidably connected to the inside of the support frame.
[0009] Preferably, heating modules are fixedly connected to both sides of the top of the pressure shell, and a heat-conducting copper pipe electrically connected to the heating module is installed inside the pressure shell.
[0010] Preferably, a reinforcing rib is fixedly connected to one side of the connecting plate, and one side of the reinforcing rib is fixedly connected to the pressure shell.
[0011] Preferably, the connecting plate has an I-shaped groove inside, a slider is slidably connected inside the groove, and a tapered rod is fixedly connected to the bottom of the slider.
[0012] Preferably, the connecting plate has a connecting groove inside for use with the tapered rod, and the slider is installed inside the connecting plate by screws.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention places the insulating sheet flat on top of the bending table, and then heats the heat-conducting copper tube through a heating module, thereby heating the surface of the pressure shell and preheating the area of the insulating sheet to be bent, preventing the plastic material from breaking during bending. In addition, the hydraulic rod and connecting plate can also be used to drill holes in the insulating sheet. The slider is slidably installed inside the slide groove, and the installation position can be adjusted, so different hole spacings can be drilled, improving the convenience of use. Attached Figure Description
[0015] Figure 1 A schematic diagram of the structure of the molding device for insulating sheets used in bird-proof equipment provided by this utility model;
[0016] Figure 2 This is a schematic diagram of the right-side structure provided by the present invention;
[0017] Figure 3 A schematic diagram of the internal structure of the pressure shell provided by this utility model;
[0018] Figure 4 A schematic diagram of the slider structure provided by this utility model.
[0019] In the diagram: 1. Support platform; 2. Support frame; 3. Hydraulic rod; 4. Bending table; 5. Connecting plate; 6. Pressure shell; 7. Reinforcing plate; 8. Slide rod; 9. Heating module; 10. Heat-conducting copper pipe; 11. Reinforcing rib; 12. Slide groove; 13. Sliding block; 14. Conical rod; 15. Connecting groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-4As shown, the forming device for insulating sheets used in bird-proof equipment includes a support platform 1, and further includes:
[0022] A support frame 2 is fixed to the top rear side of the support platform 1. A hydraulic rod 3 is fixedly connected to the bottom of the support frame 2. A bending table 4 is fixedly connected to the front side of the support frame 2. A connecting plate 5 is fixedly connected to the bottom of the hydraulic rod 3. A pressure shell 6 is fixedly connected to one side of the connecting plate 5. This bending device provides a stable foundation support for the support frame 2 through the support platform 1. The support frame 2 and the hydraulic rod 3 work together to precisely control the descent stroke of the connecting plate 5 and the pressure shell 6, realizing the integrated processing of precise bending and hole opening of the insulating sheet. The bending table 4 adopts an L-shaped structure design. Its vertical surface can provide a reliable bending reference surface for the insulating sheet, while the horizontal platform surface plays an auxiliary support role to ensure that the material does not shift or deform during the bending process. This structural design not only ensures the stability of the bending process, but also realizes the efficient integration of bending and hole opening processes.
[0023] A reinforcing plate 7 is fixedly connected to one side of the bending table 4, and one side of the reinforcing plate 7 is fixedly connected to the support platform 1. Slide rods 8 are fixedly connected to both sides of the top of the pressure shell 6. The surface of the slide rods 8 is slidably connected to the inside of the support frame 2. By fixing the reinforcing plate 7 between the bending table 4 and the support platform 1 with an oblique support structure, the structural rigidity and deformation resistance of the bending table 4 under bending load are effectively improved. At the same time, the precision sliding pair structure formed between the slide rods 8 and the inside of the support frame 2 not only provides precise guidance for the up and down movement of the pressure shell 6 and the connecting plate 5, but also significantly enhances the vertical movement stability of the entire bending mechanism. This dual reinforcement design ensures the overall rigidity of the equipment during bending operations and ensures the movement accuracy of the pressing process, thereby greatly improving the bending quality and process reliability of the insulating sheet.
[0024] Heating modules 9 are fixedly connected to both sides of the top of the pressure shell 6. A heat-conducting copper pipe 10 electrically connected to the heating module 9 is installed inside the pressure shell 6. A reinforcing rib 11 is fixedly connected to one side of the connecting plate 5. One side of the reinforcing rib 11 is fixedly connected to the pressure shell 6. When the user needs to heat the pressure shell 6 to preheat the insulating material through the heating module 9 and the heat-conducting copper pipe 10, the heating module 9 is started through the remote PLC control terminal. The heating module 9 usually includes electric heating elements such as resistance wires and ceramic heaters. These heating elements can generate heat when current passes through them. When the current passes through the heating elements in the heat-conducting copper pipe 10, it will release a large amount of heat energy. Copper is a metal with very good thermal conductivity, so it can quickly conduct the heat generated by the heating elements to the surrounding area of the copper pipe. This is existing technology, which is clearly known to those skilled in the art and will not be elaborated here. Heating the insulating material during stamping can prevent damage to the insulating material. The reinforcing rib 11 fixed between the pressure shell 6 and the connecting plate 5 can improve the connection strength between the two, thereby ensuring its stability and durability after long-term use.
[0025] The connecting plate 5 has an I-shaped groove 12 inside, and a slider 13 is slidably connected inside the groove 12. A tapered rod 14 is fixedly connected to the bottom of the slider 13. The connecting plate 5 has a connecting groove 15 inside to cooperate with the tapered rod 14. The slider 13 is installed to the connecting plate 5 with screws. This device realizes the flexible adjustment of the position of the tapered rod 14 through the precise sliding cooperation between the slider 13 and the groove 12, so that the punching position can be precisely adjusted according to the processing requirements. The slider 13 is fastened to the connecting plate 5 with bolts. After the position adjustment is completed, only the bolts need to be tightened to achieve quick positioning and firm fixation. This modular design not only ensures the adjustability of the punching position, but also ensures the stability of the processing process, effectively improving the equipment's adaptability to processing different specifications of insulating sheets. The connecting groove 15 allows the tapered rod 14 to protrude outside the bending table 4, preventing the tapered rod 14 from damaging the bending table 4.
[0026] Working principle: First, the insulating board to be processed is laid flat on the working surface of the bending table 4. The heating module 9 is activated to heat the heat-conducting copper pipe 10. The heat is conducted to the pressure shell 6 to preheat the board. Then, the hydraulic rod 3 is driven to push the connecting plate 5 and the heated pressure shell 6 slowly downward through its piston end. After appropriate preheating, pressure is continued to be applied so that the pressure shell 6 and the L-shaped bending table 4 are completely closed, thereby accurately bending the insulating board into the required L-shaped structure. This forming process can ensure that there are no cracks in the bending part and the dimensions are accurate, which is convenient for subsequent assembly operations. When hole processing is required, the insulating board is first placed on the rear side of the top of the bending table 4. Then, the slider 13 is slidably adjusted in the slide groove 12 to accurately position the position of the cone rod 14. After adjustment, the slider 13 and the connecting plate 5 are locked and fixed with bolts. The hydraulic rod 3 is operated again to drive the connecting plate 5 to press down, and the hole can be accurately punched at the preset position. This integrated design realizes the efficient synergy of bending and punching functions, which greatly improves the processing efficiency and forming quality of the insulating board.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A forming device for insulating sheets used in bird-proof equipment, comprising a support platform (1), characterized in that, Also includes: A support frame (2) is fixed to the rear side of the top of the support platform (1). A hydraulic rod (3) is fixedly connected to the bottom of the support frame (2). A bending table (4) is fixedly connected to the front side of the support frame (2). A connecting plate (5) is fixedly connected to the bottom of the hydraulic rod (3). A pressure shell (6) is fixedly connected to one side of the connecting plate (5).
2. The forming apparatus for insulating sheets used in bird-proof equipment according to claim 1, characterized in that: A reinforcing plate (7) is fixedly connected to one side of the bending table (4), and one side of the reinforcing plate (7) is fixedly connected to the support table (1).
3. The forming apparatus for insulating sheets used in bird-proof equipment according to claim 1, characterized in that: Both sides of the top of the pressure shell (6) are fixedly connected to slide rods (8), and the surface of the slide rods (8) is slidably connected to the inside of the support frame (2).
4. The forming apparatus for insulating sheets used in bird-proof equipment according to claim 1, characterized in that: Heating modules (9) are fixedly connected to both sides of the top of the pressure shell (6), and a heat-conducting copper pipe (10) electrically connected to the heating module (9) is installed inside the pressure shell (6).
5. The forming apparatus for insulating sheets used in bird-proof equipment according to claim 1, characterized in that: A reinforcing rib (11) is fixedly connected to one side of the connecting plate (5), and one side of the reinforcing rib (11) is fixedly connected to the pressure shell (6).
6. The forming apparatus for insulating sheets used in bird-proof equipment according to claim 1, characterized in that: The connecting plate (5) has an I-shaped groove (12) inside, and a slider (13) is slidably connected inside the groove (12). A cone rod (14) is fixedly connected to the bottom of the slider (13).
7. The forming apparatus for insulating sheets used in bird-proof equipment according to claim 6, characterized in that: The connecting plate (5) has a connecting groove (15) inside for use with the cone rod (14), and the slider (13) is installed inside the connecting plate (5) by screws.