An adaptive pressure regulating mattress roll pack compressor

Abstract

The utility model relates to the field of mattress roll packing compression technology, put forward a kind of self-adapting pressure regulating mattress roll packing compressor, it include: bottom plate, respectively fixed mounting in the support and roll packing machine body of bottom plate top, the control panel is fixedly installed in the side of support;L-shaped plate, L-shaped plate fixed mounting is in the inner wall both sides of support, the top of L-shaped plate is fixedly installed with pressure sensor, the top of L-shaped plate is all provided with elastic component, through the hydraulic cylinder, compression plate, placement plate, elastic component, pressure sensor and control panel of setting, hydraulic cylinder output end drives compression plate to descend and compress mattress, placement plate is extruded elastic component and moves downward under pressure, until placement plate and pressure sensor contact, when pressure sensor detects that pressure value is close to reach the maximum value set, pressure signal is fed back to control panel, control panel stops hydraulic cylinder operation, to face different material mattress compression, realize self-adapting and adjust the pressure size of compressed mattress.

Description

Technical Field

[0001] This utility model relates to the field of mattress roll compression technology, specifically to an adaptive pressure-adjustable mattress roll compressor. Background Technology

[0002] A mattress is an item placed between the human body and a bed to ensure that consumers get healthy and comfortable sleep. There are many types of mattress materials, and mattresses made of different materials can bring different sleep effects. The main functions of mattress compression rolls include convenient transportation and saving space.

[0003] A Chinese utility model patent (Publication No.: 202421098460.8) discloses a mattress compression and sealing machine, comprising: a first frame with a conveyor belt assembly for conveying mattresses at its upper end; a compression assembly mounted above the feed side of the first frame, the compression assembly including a second frame, a pressure plate, and a first cylinder, the first cylinder being mounted on the upper surface of the second frame, the pressure plate being located directly above the conveyor belt assembly and connected to the telescopic end of the first cylinder; and a sealing assembly including a support plate, a heat-sealing heating block, and a drive assembly for driving the heat-sealing heating block to descend, the support plate being located in front of the conveyor belt assembly, and the heat-sealing heating block being located directly above the support plate. This utility model integrates mattress compression and sealing, achieving simultaneous compression and sealing, reducing manufacturing costs and floor space while improving overall work efficiency.

[0004] However, in implementing the relevant technology, the following problems were found in the above-mentioned mattress-specific compression sealing machine: the size of the mattress compression pressure directly affects the compression effect and packaging efficiency, and appropriate pressure can prevent mattress damage. When compressing mattresses of different materials, the existing technology is not convenient to adaptively adjust the size of the compression pressure. Therefore, an adaptive pressure-adjusting mattress roll-packing compressor is proposed. Utility Model Content

[0005] This invention proposes an adaptive pressure-adjustable mattress roll compressor, which solves the problem in related technologies that it is inconvenient to adaptively adjust the compression pressure when compressing mattresses of different materials.

[0006] The technical solution of this utility model is as follows: An adaptive pressure-adjustable mattress roll compressor, comprising:

[0007] A base plate, a bracket fixedly installed on the top of the base plate, and a wrapping machine body are provided. A control panel is fixedly installed on one side of the bracket.

[0008] L-shaped plates are fixedly installed on both sides of the inner wall of the bracket. A pressure sensor is fixedly installed on the top of the L-shaped plates. An elastic component is provided on the top of each L-shaped plate. A placement plate is fixedly connected to the top of the elastic component.

[0009] A hydraulic cylinder is fixedly mounted on the top of the bracket. The output end of the hydraulic cylinder is fixedly connected to a compression plate through the bracket. The control panel is electrically connected to the pressure sensor and the hydraulic cylinder respectively.

[0010] Preferably, the elastic component includes a fixed cylinder, a telescopic rod, and a spring. The fixed cylinder is located at the top of the L-shaped plate. The telescopic rod is slidably connected to the top of the fixed cylinder. The spring is located on the inner wall of the bottom end of the fixed cylinder. One end of the spring is fixedly connected to the bottom end of the telescopic rod. The placement plate is located at the top of the telescopic rod.

[0011] Preferably, a cylinder is fixedly installed on the top of the bracket, and a heat-sealing heating plate is fixedly connected to the output end of the cylinder through the bracket. The control panel is electrically connected to the cylinder and the heat-sealing heating plate respectively.

[0012] Preferably, a sliding rod is slidably connected through the top of the bracket, and the bottom end of the sliding rod is fixedly connected to the top of the heat-sealing heating plate.

[0013] Preferably, the inner wall of the bracket is provided with grooves on both sides, and the compression plate is slidably connected to the grooves.

[0014] Preferably, a frame is fixedly installed on the top of the base plate, and conveyor lines are installed on both sides of the inner wall of the frame.

[0015] Preferably, an electric slide is fixedly installed on the top inner wall of the frame, a movable plate is fixedly installed on the bottom of the electric slide, a cylinder is fixedly installed on the top of the movable plate, and a vacuum suction cup is fixedly connected to the output end of the cylinder through the movable plate. The control panel is electrically connected to the electric slide, the cylinder and the vacuum suction cup respectively.

[0016] The working principle and beneficial effects of this utility model are as follows:

[0017] The system consists of a hydraulic cylinder, a compression plate, a placement plate, an elastic component, a pressure sensor, and a control panel. The hydraulic cylinder output drives the compression plate to move downwards and compress the mattress. The placement plate moves downwards under pressure, squeezing the elastic component until it contacts the pressure sensor. When the pressure sensor detects that the pressure value is about to reach the set maximum value, it feeds the pressure signal back to the control panel, which then stops the hydraulic cylinder. This allows the system to adaptively adjust the pressure of the mattress when compressing different mattress materials. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional frame structure of this utility model;

[0021] Figure 3 This is a three-dimensional structural cross-sectional view of the present invention;

[0022] In the diagram: 1. Base plate; 2. Support frame; 3. Rolling machine body; 4. Control panel; 5. L-shaped plate; 6. Pressure sensor; 7. Elastic component; 71. Fixed cylinder; 72. Telescopic rod; 73. Spring; 8. Placement plate; 9. Hydraulic cylinder; 10. Compression plate; 11. Cylinder 1; 12. Slide rod; 13. Heat sealing heating plate; 14. Slide groove; 15. Frame; 16. Conveyor line; 17. Electric slide table; 18. Moving plate; 19. Cylinder 2; 20. Vacuum suction cup. Detailed Implementation

[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0024] Please see Figure 1 - Figure 3 The present invention provides an adaptive pressure-adjustable mattress roll compressor, comprising:

[0025] The base plate 1, the bracket 2 and the wrapping machine body 3 are fixedly installed on the top of the base plate 1 respectively, and the control panel 4 is fixedly installed on one side of the bracket 2;

[0026] L-shaped plate 5 is fixedly installed on both sides of the inner wall of bracket 2. Pressure sensor 6 is fixedly installed on the top of L-shaped plate 5. Elastic component 7 is provided on the top of each L-shaped plate 5. Placement plate 8 is fixedly connected to the top of elastic component 7. Elastic component 7 includes fixed cylinder 71, telescopic rod 72 and spring 73. Fixed cylinder 71 is located on the top of L-shaped plate 5. Telescopic rod 72 is slidably connected to the top of fixed cylinder 71. Spring 73 is located on the inner wall of the bottom end of fixed cylinder 71. One end of spring 73 is fixedly connected to the bottom end of telescopic rod 72. Placement plate 8 is located on the top of telescopic rod 72.

[0027] Hydraulic cylinder 9 is fixedly installed on the top of bracket 2. The output end of hydraulic cylinder 9 passes through bracket 2 and is fixedly connected to compression plate 10. Control panel 4 is electrically connected to pressure sensor 6 and hydraulic cylinder 9 respectively.

[0028] In use, the bagged mattress is placed on the placement plate 8. The maximum pressure value that the mattress can withstand is set according to the mattress material through the control panel 4. When the maximum pressure value is about to be reached, the pressure sensor 6 sends feedback information. The control panel 4 controls the output end of the hydraulic cylinder 9 to drive the compression plate 10 to move down and compress the mattress. At this time, the placement plate 8 is under pressure and moves downward, causing the telescopic rod 72 to slide and compress the spring 73 through the fixed cylinder 71 until the placement plate 8 contacts the pressure sensor 6. When the pressure sensor 6 detects that the pressure value is about to reach the set maximum value, it sends a pressure signal back to the control panel 4. The control panel 4 then stops the operation of the hydraulic cylinder 9, realizing adaptive pressure adjustment.

[0029] Specifically, a cylinder 11 is fixedly installed on the top of the bracket 2. The output end of the cylinder 11 is fixedly connected to the heat-sealing heating plate 13 through the bracket 2. The control panel 4 is electrically connected to the cylinder 11 and the heat-sealing heating plate 13 respectively. A slide rod 12 is slidably connected through the top of the bracket 2. The bottom end of the slide rod 12 is fixedly connected to the top of the heat-sealing heating plate 13.

[0030] After the mattress is compressed, the control panel 4 starts cylinder 11. The output end of cylinder 11 drives the heat sealing heating plate 13 to move downward. Under the sliding action of the slide rod 12, the heat sealing heating plate 13 is guided to rise and fall, and the packaging bag is heat sealed.

[0031] Specifically, the inner wall of the bracket 2 is provided with grooves 14 on both sides, and the compression plate 10 is slidably connected to the grooves 14.

[0032] During the lifting and lowering process, the compression plate 10 slides through the slide groove 14 to guide the lifting and lowering of the compression plate 10.

[0033] Specifically, a frame 15 is fixedly installed on the top of the base plate 1, conveyor lines 16 are installed on both sides of the inner wall of the frame 15, an electric slide table 17 is fixedly installed on the top inner wall of the frame 15, a moving plate 18 is fixedly installed on the bottom of the electric slide table 17, a cylinder 2 19 is fixedly installed on the top of the moving plate 18, and a vacuum suction cup 20 is fixedly connected to the output end of the cylinder 2 19 through the moving plate 18. The control panel 4 is electrically connected to the electric slide table 17, the cylinder 2 19 and the vacuum suction cup 20 respectively.

[0034] After the mattress is compressed and sealed, the compression plate 10 and the heat-sealing heating plate 13 are reset. The electric slide 17 drives the moving plate 18 to move towards the support 2, so that the vacuum suction cup 20 moves above the compressed mattress. The output end of the cylinder 2 19 drives the vacuum suction cup 20 to move down and adsorb the mattress. Then, the output end of the cylinder 2 19 drives the vacuum suction cup 20 to move up. The electric slide 17 drives the moving plate 18 to move towards the frame 15. The output end of the cylinder 2 19 drives the vacuum suction cup 20 to move down and put down the mattress. The mattress is transported to the rolling and wrapping machine 3 through the conveyor line 16 for rolling and wrapping. The rolling and wrapping machine 3 is a mature existing technology and will not be described in detail.

[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An adaptive pressure-adjustable mattress roll compressor, characterized in that, include: The base plate (1), the bracket (2) and the wrapping machine body (3) are respectively fixedly installed on the top of the base plate (1), and the control panel (4) is fixedly installed on one side of the bracket (2). L-shaped plate (5), the L-shaped plate (5) is fixedly installed on both sides of the inner wall of the bracket (2), a pressure sensor (6) is fixedly installed on the top of the L-shaped plate (5), and an elastic component (7) is provided on the top of the L-shaped plate (5), and a placement plate (8) is fixedly connected to the top of the elastic component (7). The hydraulic cylinder (9) is fixedly installed on the top of the bracket (2). The output end of the hydraulic cylinder (9) passes through the bracket (2) and is fixedly connected to the compression plate (10). The control panel (4) is electrically connected to the pressure sensor (6) and the hydraulic cylinder (9) respectively.

2. The adaptive pressure regulating mattress roll compressor according to claim 1, characterized in that: The elastic component (7) includes a fixed cylinder (71), a telescopic rod (72), and a spring (73). The fixed cylinder (71) is located at the top of the L-shaped plate (5). The telescopic rod (72) is slidably connected to the top of the fixed cylinder (71). The spring (73) is located on the inner wall of the bottom end of the fixed cylinder (71). One end of the spring (73) is fixedly connected to the bottom end of the telescopic rod (72). The placement plate (8) is located at the top of the telescopic rod (72).

3. The adaptive pressure regulating mattress roll compressor according to claim 1, characterized in that: A cylinder (11) is fixedly installed on the top of the bracket (2). The output end of the cylinder (11) is fixedly connected to a heat-sealing heating plate (13) through the bracket (2). The control panel (4) is electrically connected to the cylinder (11) and the heat-sealing heating plate (13) respectively.

4. The adaptive pressure regulating mattress roll compressor according to claim 3, characterized in that: The top of the bracket (2) is slidably connected to a slide rod (12), and the bottom end of the slide rod (12) is fixedly connected to the top of the heat-sealing heating plate (13).

5. The adaptive pressure regulating mattress roll compressor according to claim 1, characterized in that: The inner wall of the bracket (2) is provided with sliding grooves (14) on both sides, and the compression plate (10) is slidably connected to the sliding grooves (14).

6. The adaptive pressure regulating mattress roll compressor according to claim 1, characterized in that: A frame (15) is fixedly installed on the top of the base plate (1), and conveyor lines (16) are installed on both sides of the inner wall of the frame (15).

7. The adaptive pressure regulating mattress roll compressor according to claim 6, characterized in that: An electric slide (17) is fixedly installed on the top inner wall of the frame (15). A movable plate (18) is fixedly installed on the bottom of the electric slide (17). A cylinder (19) is fixedly installed on the top of the movable plate (18). A vacuum suction cup (20) is fixedly connected to the output end of the cylinder (19) through the movable plate (18). The control panel (4) is electrically connected to the electric slide (17), the cylinder (19), and the vacuum suction cup (20).

Images