A bean paste gelatinization and frying integrated processing device

Abstract

This utility model relates to the field of broad bean paste processing technology, and discloses an integrated processing device for broad bean paste gelatinization and frying. It includes a base, with a gelatinization machine body and a frying machine body mounted on the top of the base. The feeding end of the gelatinization machine body is provided with a feeding pipe and a fixed shell. An anti-clogging component is installed inside the fixed shell. The feeding pipe passes through the middle of the fixed shell. A bracket is fixedly connected to the top of the base, and a feeding track is provided on the top of the bracket. The fixed shell is located above the feeding track, and the lower part of the feeding track is located at the feed inlet of the frying machine body. A support frame is provided on the top of the base, and a periodic rotating component is installed on the top of the support frame. In this utility model, a motor drives a double cam to make the clamping plate reciprocate at the feeding inlet, actively breaking up material accumulation, effectively solving the problem of arching and clogging of sticky materials, and ensuring continuous and stable production.

Description

Technical Field

[0001] This utility model relates to the field of broad bean processing technology, and in particular to an integrated processing device for broad bean paste gelatinization and frying. Background Technology

[0002] Country-style fermented soybeans are a crispy and delicious snack made from high-quality soybeans using modern technology. The production process is rigorous, including raw material selection, double soaking, and gelatinization. It is then continuously deep-fried in a drum, giving it a unique golden-brown and crispy texture. After frying, it is quickly centrifuged to remove excess oil, ensuring crispiness while reducing greasiness. Finally, it is coated with a secret seasoning, making it savory, fragrant, and with a lingering aftertaste. From raw materials to finished product, every step is strictly controlled to ensure a safe and delicious choice for meals and leisure.

[0003] The gelatinization and frying of fermented soybean paste are key to its unique crispy texture. First, the pre-treated soybean paste enters a gelatinization machine. Through precise temperature and humidity control, the starch within the soybeans gelatinizes, forming a uniform internal structure, laying the foundation for subsequent frying. Next, the soybean paste is fed into a frying machine. As a core process, the frying temperature and time are strictly monitored to ensure the soybean paste quickly dehydrates and sets in hot oil, achieving a perfect golden-brown and crispy state. This process not only gives the product its appealing color and flavor but is also a crucial control point for ensuring food safety. The integrated gelatinization and frying device mainly consists of a gelatinization machine area, a feeding track, and a frying machine area. After gelatinization in the gelatinization machine area, the soybean paste enters the frying machine area via the feeding track for frying. After processing, the paste is collected and sent to subsequent processing steps.

[0004] Although the integrated processing device for soybean paste gelatinization and frying can precisely control the process flow, in actual operation, due to the high moisture content and sticky surface of the gelatinized soybeans, the feeding pipe is prone to blockage due to material compression when it is transported to the frying process, which affects the continuity and stability of production. Therefore, an integrated processing device for soybean paste gelatinization and frying is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an integrated processing device for fermented soybean paste and frying, which aims to improve the problem that the feeding pipe is easily blocked by material extrusion in the existing technology, affecting the continuity and stability of production.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An integrated processing device for fermented soybean paste and frying includes a base, a pasteurizing machine body and a frying machine body mounted on the top of the base, a feeding pipe and a fixed shell provided at the feeding end of the pasteurizing machine body, an anti-clogging component installed inside the fixed shell, the feeding pipe passing through the middle of the fixed shell, a bracket fixedly connected to the top of the base, a feeding track provided on the top of the bracket, the fixed shell positioned above the feeding track, the lower part of the feeding track positioned at the feeding inlet of the frying machine body, a support frame provided on the top of the base, a periodic rotating component mounted on the top of the support frame, and four collection bins provided on the top of the periodic rotating component, one of the collection bins being positioned below the feeding inlet of the frying machine body;

[0008] As a further description of the above technical solution:

[0009] The anti-clogging component includes a rotating column, which is rotatably connected inside the fixed shell. A double cam is fixedly connected to the outer side of the rotating column. A tension spring telescopic rod is provided inside the fixed shell. A movable plate is fixedly connected to both ends of the tension spring telescopic rod. A movable rod is fixedly connected to one end of the movable plate. The end of the movable rod is located on the side of the double cam. A clamping plate is fixedly connected to the bottom of the movable plate. The clamping plate is slidably connected to the bottom of the feed pipe.

[0010] As a further description of the above technical solution:

[0011] A motor is installed at the bottom of the fixed housing, and the rotating column is fixedly connected to the output end of the motor.

[0012] As a further description of the above technical solution:

[0013] The other end of the movable plate is fixedly connected to a limiting rod, and a limiting groove is opened inside the fixed shell. The limiting rod is slidably connected to the middle of the limiting groove.

[0014] As a further description of the above technical solution:

[0015] The periodic rotating assembly includes a rotating disk rotatably connected to the top of the support frame, a driven wheel fixedly connected to the bottom of the rotating disk, a limiting wheel rotatably connected to the top of the support frame, a driving wheel fixedly connected to the top of the limiting wheel, a drive column fixedly connected to the bottom of the driving wheel, and the drive column slidably connected to the middle of the driven wheel.

[0016] As a further description of the above technical solution:

[0017] The second motor is installed at the bottom of the support frame, and the drive wheel is fixedly connected to the output end of the second motor.

[0018] As a further description of the above technical solution:

[0019] A groove is provided in the middle of the driven wheel, and the drive column is slidably connected to the middle of the groove;

[0020] As a further description of the above technical solution:

[0021] The bottom of the rotating disk is provided with a positioning groove, and the top of the support frame is located in the middle of the positioning groove.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the reciprocating anti-blocking mechanism effectively solves the problem of blockage in the feeding pipe caused by the high viscosity of the fermented soybean paste. The motor drives the rotating column with double cams to rotate, and the tension spring extension rod applies inward pressure to the moving plate. Through the contour change of the double cams, the moving rod and the moving plate are driven, so that the clamping plate performs periodic reciprocating motion at the feeding pipe opening. This can continuously disrupt the stable accumulation structure of the material, prevent the occurrence of arching, realize automated and smooth feeding without human intervention, and ensure continuous and stable production.

[0024] 2. In this utility model, the collection buckets are automatically replaced by a periodic rotating mechanism, transforming the traditional manual collection operation into an automated process. This significantly reduces labor intensity and avoids material waste. When the motor starts, the driven wheel is cleverly controlled by the linkage between the active wheel and the drive column, which in turn drives the rotating disk carrying multiple collection buckets to rotate. At the same time, the coordinated cooperation between the limit wheel and the driven wheel ensures that the rotating disk can accurately stop at the next station, so that the empty collection buckets are accurately positioned at the discharge port. This realizes the unmanned and continuous collection of finished products and improves the intelligence level of the entire production line. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of an integrated processing device for fermented soybean paste and frying proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the feeding pipe of an integrated processing device for fermented soybean paste and frying proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the dual-cam structure of a soybean paste gelatinization and frying integrated processing device proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the fixed shell of the integrated processing device for fermented soybean paste and frying proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the rotating disk of an integrated processing device for fermented soybean paste and frying proposed in this utility model;

[0030] Figure 6 This is a schematic diagram of the driven wheel of a soybean paste gelatinization and frying integrated processing device proposed in this utility model.

[0031] Legend:

[0032] 1. Base; 2. Gelatinizing machine body; 3. Fixed shell; 4. Feeding pipe; 5. Frying machine body; 6. Bracket; 7. Feeding track; 8. Support frame; 9. Collection bucket; 10. Rotating column; 11. Double cam; 12. Tension spring telescopic rod; 13. Moving plate; 14. Moving rod; 15. Clamping plate; 16. Motor 1; 17. Limiting rod; 18. Limiting groove; 19. Rotating disk; 20. Driven wheel; 21. Limiting wheel; 22. Driving wheel; 23. Drive column; 24. Motor 2; 25. Slide groove; 26. Positioning groove. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1-4This utility model provides an embodiment of an integrated processing device for soybean paste gelatinization and frying, comprising a base 1, a gelatinization body 2 and a frying body 5 mounted on the top of the base 1, a feeding pipe 4 and a fixed shell 3 provided at the feeding end of the gelatinization body 2, an anti-clogging component installed inside the fixed shell 3, the feeding pipe 4 penetrating the middle of the fixed shell 3, a bracket 6 fixedly connected to the top of the base 1, a feeding track 7 provided on the top of the bracket 6, the fixed shell 3 positioned above the feeding track 7, the lower part of the feeding track 7 positioned at the feeding inlet of the frying body 5, a support frame 8 provided on the top of the base 1, a periodic rotating component mounted on the top of the support frame 8, four collection bins 9 provided on the top of the periodic rotating component, one of the collection bins 9 positioned below the feeding inlet of the frying body 5. The anti-clogging component includes a rotating column 10, which is rotatably connected inside a fixed housing 3. The fixed housing 3 protects the internal structure. A double cam 11 is fixedly connected to the outer side of the rotating column 10. A tension spring telescopic rod 12 is installed inside the fixed housing 3. The tension spring telescopic rod 12 mainly consists of a telescopic rod and a tension spring, which is prior art and will not be described in detail. Movable plates 13 are fixedly connected to both ends of the tension spring telescopic rod 12. The tension spring telescopic rod 12 applies an inward pulling force to the movable plates 13. One end of the moving plate 13 is fixedly connected to a movable rod 14, the end of which is located on the side of the double cam 11. When the end of the movable rod 14 moves from the concave part to the convex part of the double cam 11, the movable rod 14 moves outward; when the end of the movable rod 14 moves from the convex part to the concave part of the double cam 11, the movable rod 14 moves inward. A clamping plate 15 is fixedly connected to the bottom of the moving plate 13, and the clamping plate 15 is slidably connected to the bottom of the feed tube 4. The movable rod 14 moves synchronously with the clamping plate 15 through the moving plate 13. A motor 16 is installed at the bottom of the fixed shell 3, and a rotating column 10 is fixedly connected to the output end of the motor 16. The motor 16 controls the rotating column 10 to rotate the double cam 11.

[0035] Reference Figure 1 , Figure 5 and Figure 6The periodic rotating assembly includes a rotating disk 19, which is rotatably connected to the top of the support frame 8 and carries the collection bucket 9. A driven wheel 20 is fixedly connected to the bottom of the rotating disk 19. A limit wheel 21 is rotatably connected to the top of the support frame 8. A driving wheel 22 is fixedly connected to the top of the limit wheel 21. A drive column 23 is fixedly connected to the bottom of the driving wheel 22. The drive column 23 is slidably connected to the middle of the driven wheel 20. When the drive column 23 slides into the driven wheel 20, it pushes the driven wheel 20 to rotate. When the drive column 23 slides into the driven wheel 20, it stops rotating with the cooperation of the limit wheel 21. A second motor 24 is installed at the bottom of the support frame 8. The driving wheel 22 is fixedly connected to the output end of the second motor 24, and the second motor 24 controls the rotation of the driving wheel 22. A groove 25 is provided in the middle of the driven wheel 20, and the drive column 23 is slidably connected in the middle of the groove 25. By setting the groove 25, space is provided for the drive column 23 to enter the driven wheel 20.

[0036] Reference Figures 3-6 A limiting rod 17 is fixedly connected to the other end of the movable plate 13. A limiting groove 18 is formed inside the fixed shell 3. The limiting rod 17 is slidably connected to the middle of the limiting groove 18. Through the cooperation between the limiting rod 17 and the limiting groove 18, the movement of the supporting movable plate 13 is restricted. A positioning groove 26 is formed at the bottom of the rotating disk 19. The top of the support frame 8 is set in the middle of the positioning groove 26. By setting the positioning groove 26, the rotating disk 19 is prevented from being misaligned and dislodged when rotating.

[0037] Working principle: The starting motor 16 drives the rotating column 10, which rotates the double cam 11. The tension spring telescopic rod 12 applies inward pressure to the moving plate 13. When the end of the moving rod 14 moves from the concave part of the double cam 11 to the convex part, the moving rod 14 moves outward through the moving plate 13 along with the clamping plate 15. When the end of the moving rod 14 moves from the convex part of the double cam 11 to the concave part, the moving rod 14 moves inward through the moving plate 13 along with the clamping plate 15. This achieves the cyclical inward and outward movement of the clamping plate 15, which specifically breaks up the material accumulation at the feed pipe 4, solving the problem of bridging and clogging of viscous materials.

[0038] The starter motor 24 drives the drive wheel 22 to rotate. The drive wheel 22, along with the limit wheel 21, rotates synchronously with the drive column 23. When the collection bin 9 at the feeding point of the fryer body 5 is full, the drive column 23 slides into the driven wheel 20, pushing the driven wheel 20 to rotate the rotating disk 19. When the drive column 23 slides into the driven wheel 20, the driven wheel 20 and the rotating disk 19 stop rotating through the cooperation of the limit wheel 21. At the same time, the next empty collection bin 9 is moved to the feeding point of the fryer body 5, realizing the periodic switching of the collection bin 9, which greatly reduces the burden on workers and avoids the risk of material spillage and waste when manually changing bins.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A bean paste gelatinization and frying integrated processing device, comprising a base (1), characterized in that: The base (1) is equipped with a gelatinizing machine body (2) and a frying machine body (5). The feeding end of the gelatinizing machine body (2) is provided with a feeding pipe (4) and a fixed shell (3). An anti-clogging component is installed inside the fixed shell (3). The feeding pipe (4) passes through the middle of the fixed shell (3). A bracket (6) is fixedly connected to the top of the base (1). A feeding track (7) is provided on the top of the bracket (6). The fixed shell (3) is located above the feeding track (7). The lower part of the feeding track (7) is located at the feed inlet of the frying machine body (5). A support frame (8) is provided on the top of the base (1). A periodic rotating component is installed on the top of the support frame (8). Four collection buckets (9) are provided on the top of the periodic rotating component. One of the collection buckets (9) is located below the feed inlet of the frying machine body (5).

2. The bean paste gelatinization and frying integrated processing device according to claim 1, characterized in that: The anti-clogging component includes a rotating column (10), which is rotatably connected inside the fixed shell (3). A double cam (11) is fixedly connected to the outside of the rotating column (10). A tension spring telescopic rod (12) is provided inside the fixed shell (3). A movable plate (13) is fixedly connected to both ends of the tension spring telescopic rod (12). A movable rod (14) is fixedly connected to one end of the movable plate (13). The end of the movable rod (14) is located on the side of the double cam (11). A clamping plate (15) is fixedly connected to the bottom of the movable plate (13). The clamping plate (15) is slidably connected to the bottom of the feed pipe (4).

3. The bean paste gelatinization and frying integrated processing device according to claim 2, characterized in that: The bottom of the fixed shell (3) is equipped with a motor (16), and the rotating column (10) is fixedly connected to the output end of the motor (16).

4. The integrated processing device for soybean paste gelatinization and frying according to claim 2, characterized in that: The other end of the movable plate (13) is fixedly connected to a limiting rod (17), and a limiting groove (18) is opened inside the fixed shell (3). The limiting rod (17) is slidably connected to the middle of the limiting groove (18).

5. The bean paste gelatinization and frying integrated processing device according to claim 1, characterized in that: The periodic rotating assembly includes a rotating disk (19) which is rotatably connected to the top of the support frame (8). A driven wheel (20) is fixedly connected to the bottom of the rotating disk (19). A limiting wheel (21) is rotatably connected to the top of the support frame (8). A driving wheel (22) is fixedly connected to the top of the limiting wheel (21). A drive column (23) is fixedly connected to the bottom of the driving wheel (22). The drive column (23) is slidably connected to the middle of the driven wheel (20).

6. The bean paste gelatinization and frying integrated processing device according to claim 5, characterized in that: The support frame (8) is equipped with a second motor (24) at its bottom, and the drive wheel (22) is fixedly connected to the output end of the second motor (24).

7. The bean paste gelatinization and frying integrated processing device according to claim 5, characterized in that: The driven wheel (20) has a groove (25) in the middle, and the drive column (23) is slidably connected to the middle of the groove (25).

8. The bean paste gelatinization and frying integrated processing device according to claim 5, characterized in that: The bottom of the rotating disk (19) is provided with a positioning groove (26), and the top of the support frame (8) is located in the middle of the positioning groove (26).

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