A continuous annealing device for PS plate base

Abstract

The utility model provides a kind of PS plate base continuous annealing device, it is related to PS plate base field, including fixed plate, the upper surface of the fixed plate is connected with first box, the inner bottom wall of the first box is connected with heater, the upper surface of the first box is connected with stirring mechanism.The utility model is heated by the design of heater, it is convenient to heat the inside of first box, then the design of motor and connecting rod is used, it is convenient to drive mixed plate to rotate, and constantly agitate hot air in first box, it is beneficial to the temperature distribution uniformity in first box, it is beneficial to the uniform heating of PS plate base, improve heating effect, the design of connecting pipe and shunt box is used, it is convenient for spray head to spray cold water evenly on PS plate base surface, it can reduce the temperature of PS plate base, then through the design of fan, elbow and sealing box, it is convenient for air outlet head to blow and cool PS plate base, it is beneficial to improve the cooling effect of PS plate base.

Description

Technical Field

[0001] This utility model relates to the field of PS plate bases, specifically a continuous annealing device for PS plate bases. Background Technology

[0002] The PS plate base is the core element determining the performance of the PS plate. Aluminum base has become the mainstream choice due to its excellent comprehensive performance. Its processing technology (especially sandblasting and anodizing) directly affects the quality of the printing plate. PS plate base is an important material for offset printing. Annealing is one of the key steps in its production process. Annealing can eliminate the internal stress generated in the PS plate base during cold rolling and other processing, improve the material's microstructure and properties, and improve the flatness and surface quality of the plate base, thereby enhancing the printing performance and service life of the PS plate.

[0003] Traditional PS plate base annealing equipment has some shortcomings. Some equipment cannot achieve continuous production, resulting in low production efficiency. Moreover, the cooling method is relatively inefficient, and the heating is also insufficient. This will reduce the quality of PS plate base and is not conducive to current use. Utility Model Content

[0004] The purpose of this invention is to provide a continuous annealing device for PS plates, so as to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a continuous annealing device for PS substrate, including a fixed plate, a first box connected to the upper surface of the fixed plate, a heater connected to the inner bottom wall of the first box, a stirring mechanism connected to the upper surface of the first box, a second box connected to the upper surface of the fixed plate, a blower embedded in the back of the second box, a spraying mechanism embedded in the upper surface of the second box, a sealing door hinged to the front of both the first box and the second box, and two openings opened in the inner sidewalls of both the first box and the second box.

[0006] Preferably, the stirring mechanism includes a rolling bearing embedded in the first housing, a connecting rod connected to the inner ring of the rolling bearing, a mixing plate connected to the bottom end of the connecting rod, a motor connected to the top end of the connecting rod, a support frame connected to the outer surface of the motor, and the bottom surface of the support frame connected to the upper surface of the first housing.

[0007] Preferably, the spraying mechanism includes a diversion box embedded in the second housing, the bottom surface of the diversion box is connected to a set of nozzles, and the upper surface of the diversion box is connected to a connecting pipe.

[0008] Preferably, the blower includes a sealed box embedded in the second housing, the front of the sealed box is connected to a set of air outlets, the back of the sealed box is connected to a fan through a bend, and the front of the fan is connected to the back of the second housing.

[0009] Preferably, a support rod is connected to the upper surface of the second housing, and the top end of the support rod is connected to the outer surface of the connecting pipe.

[0010] Preferably, a first guide roller is installed on the inner side wall of the first housing, and a set of second guide rollers is installed on the inner side wall of the second housing.

[0011] Preferably, a display panel is provided on the right side of the first box, and the left side of the display panel is connected to the right side of the first box.

[0012] Preferably, the bottom surface of the fixing plate is connected to two sets of support legs, and the bottom end of each support leg is connected to an anti-slip pad.

[0013] Compared with the prior art, the beneficial effects of this utility model include:

[0014] The heater design facilitates heating of the first chamber's interior. The motor and connecting rod design then drive the mixing plate to rotate, continuously agitating the hot air within the first chamber, promoting uniform temperature distribution and ensuring even heating of the PS substrate, thus enhancing the heating effect. The connecting pipe and distribution box design allow the nozzles to evenly spray cold water onto the PS substrate surface, lowering its temperature. Finally, the fan, curved pipe, and sealing box design facilitate airflow from the exhaust fan to cool the PS substrate, further improving the cooling effect. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a cross-sectional view of the first box body in this utility model from the front.

[0018] Figure 3 This is a frontal sectional view of the second housing in this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the second box in this utility model, viewed from the rear.

[0020] The diagram is labeled as follows: 1. Spraying mechanism; 101. Diverter box; 102. Connecting pipe; 103. Nozzle; 2. Mixing mechanism; 201. Rolling bearing; 202. Support frame; 203. Motor; 204. Connecting rod; 205. Mixing plate; 3. Blower; 301. Air outlet; 302. Sealing box; 303. Fan; 304. Bend; 4. Support rod; 5. Opening; 6. Second housing; 7. Anti-slip mat; 8. Support leg; 9. Fixing plate; 10. Sealing door; 11. First housing; 12. Heater; 13. First guide roller; 14. Display board; 15. Second guide roller. Detailed Implementation

[0021] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0022] According to one embodiment of the present invention, in conjunction with the appendix Figures 1-4 As shown.

[0023] A continuous annealing device for PS substrate includes a fixing plate 9, a first box 11 connected to the upper surface of the fixing plate 9, a heater 12 connected to the inner bottom wall of the first box 11, a stirring mechanism 2 connected to the upper surface of the first box 11, a second box 6 connected to the upper surface of the fixing plate 9, a blower 3 embedded on the back of the second box 6, a spraying mechanism 1 embedded on the upper surface of the second box 6, and sealing doors 10 hinged to the front of both the first box 11 and the second box 6. Two openings 5 ​​are provided on the inner sidewalls of both the first box 11 and the second box 6.

[0024] In this embodiment, the stirring mechanism 2 includes a rolling bearing 201 embedded in the first housing 11. The inner ring of the rolling bearing 201 is connected to a connecting rod 204. The bottom end of the connecting rod 204 is connected to a mixing plate 205. The top end of the connecting rod 204 is connected to a motor 203. The outer surface of the motor 203 is connected to a support frame 202. The bottom surface of the support frame 202 is connected to the upper surface of the first housing 11. The design of the motor 203 and the connecting rod 204 facilitates the rotation of the mixing plate 205 and continuously stirs the hot air inside the first housing 11, which is beneficial to the uniform temperature distribution inside the first housing 11 and also to the uniform heating of the PS substrate, thus improving the heating effect.

[0025] In this embodiment, the spraying mechanism 1 includes a diversion box 101 embedded in the second housing 6. A set of nozzles 103 are connected to the bottom surface of the diversion box 101, and a connecting pipe 102 is connected to the upper surface of the diversion box 101. The design of the connecting pipe 102 and the diversion box 101 facilitates the nozzles 103 to spray cold water evenly on the surface of the PS substrate, while reducing the temperature of the PS substrate. The blowing component 3 includes a sealing box 302 embedded in the second housing 6. A set of air outlets 301 are connected to the front of the sealing box 302, and a fan 303 is connected to the back of the sealing box 302 through a bend pipe 304. The front of the fan 303 is connected to the back of the second housing 6. The design of the fan 303, the bend pipe 304 and the sealing box 302 facilitates the air outlets 301 to blow air and cool the PS substrate, while also improving the cooling effect of the PS substrate.

[0026] In this embodiment, a support rod 4 is connected to the upper surface of the second housing 6. The top end of the support rod 4 is connected to the outer surface of the connecting pipe 102. The design of the support rod 4 facilitates the increase of the stability of the connecting pipe 102. A first guide roller 13 is installed on the inner side wall of the first housing 11, and a set of second guide rollers 15 is installed on the inner side wall of the second housing 6. The design of the first guide roller 13 and the second guide roller 15 facilitates the provision of stable support for the PS plate base. A display board 14 is provided on the right side of the first housing 11. The left side of the display board 14 is connected to the right side of the first housing 11. The display board 14 facilitates the display of the operation of the device. Two sets of support legs 8 are connected to the bottom surface of the fixed plate 9. Each support leg 8 has an anti-slip pad 7 connected to its bottom end. The design of the support legs 8 and the anti-slip pad 7 facilitates the anti-slip purpose.

[0027] Working principle: Before the operation begins, the operator needs to check the internal status through the sealing door 10 on the first box 11 and the second box 6. After ensuring that all components are normal, the sealing door 10 is closed to form a relatively closed processing space. The PS substrate enters the device through the opening 5 opened on the inner side wall of the first box 11 and the second box 6 to achieve continuous conveying.

[0028] The heating and annealing stage is completed in the first chamber 11. After the heater 12 is started, it releases heat to raise the temperature inside the first chamber 11 to the temperature required for PS substrate annealing. At the same time, the stirring mechanism 2 runs synchronously. The motor 203 is fixed on the upper surface of the first chamber 11 through the support frame 202. The output shaft of the motor 203 drives the connecting rod 204 to rotate in the inner ring of the rolling bearing 201. The mixing plate 205 at the bottom of the connecting rod 204 rotates accordingly, continuously stirring the hot air inside the first chamber 11 to make the temperature distribution inside the first chamber 11 uniform. The first guide roller 13 supports and guides the passing PS substrate to ensure that it moves stably in the high temperature environment and fully receives heat treatment, completing the heating and shaping stage in the annealing process.

[0029] After being heated, the PS substrate enters the second chamber 6 through the port 5 and enters the cooling and shaping stage. At this time, the spraying mechanism 1 and the blower 3 work together. The connecting pipe 102 of the spraying mechanism 1 delivers cooling water to the distribution box 101. The distribution box 101 sprays cold water evenly onto the surface of the PS substrate through a set of nozzles 103 on the bottom surface, quickly reducing its temperature. At the same time, the fan 303 of the blower 3 starts and sends airflow into the sealing box 302 through the bend pipe 304. Then, a set of air outlets 301 on the front of the sealing box 302 blows the air onto the PS substrate, accelerating the evaporation of the cooling medium and the dissipation of heat from the surface of the PS substrate, achieving rapid cooling and shaping. The second guide roller 15 provides stable support for the PS substrate in this stage, ensuring the flatness of the substrate during the cooling process.

[0030] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A continuous annealing apparatus for PS substrates, characterized in that, The device includes a fixed plate (9), the upper surface of which is connected to a first box (11), the inner bottom wall of which is connected to a heater (12), the upper surface of which is connected to a stirring mechanism (2), the upper surface of which is connected to a second box (6), the back of which is inlaid with a blower (3), the upper surface of which is inlaid with a spraying mechanism (1), the front of which is connected to the front of which is connected to the front of which is connected to a sealing door (10) by a hinge, and the inner side wall of which is connected to ...

2. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The stirring mechanism (2) includes a rolling bearing (201) embedded in the first housing (11). The inner ring of the rolling bearing (201) is connected to a connecting rod (204). The bottom end of the connecting rod (204) is connected to a mixing plate (205). The top end of the connecting rod (204) is connected to a motor (203). The outer surface of the motor (203) is connected to a support frame (202). The bottom surface of the support frame (202) is connected to the upper surface of the first housing (11).

3. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The spraying mechanism (1) includes a diversion box (101) embedded in the second box (6), the bottom surface of the diversion box (101) is connected to a set of nozzles (103), and the upper surface of the diversion box (101) is connected to a connecting pipe (102).

4. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The blower (3) includes a sealed box (302) embedded in the second housing (6). A set of air outlets (301) are connected to the front of the sealed box (302). A fan (303) is connected to the back of the sealed box (302) through a bend (304). The front of the fan (303) is connected to the back of the second housing (6).

5. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The upper surface of the second housing (6) is connected to a support rod (4), and the top end of the support rod (4) is connected to the outer surface of the connecting pipe (102).

6. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The inner wall of the first box (11) is equipped with a first guide roller (13), and the inner wall of the second box (6) is equipped with a set of second guide rollers (15).

7. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The right side of the first box (11) is provided with a display panel (14), and the left side of the display panel (14) is connected to the right side of the first box (11).

8. The PS plate base continuous annealing apparatus according to claim 1, characterized in that, The bottom surface of the fixed plate (9) is connected to two sets of support legs (8), and the bottom end of each support leg (8) is connected to an anti-slip pad (7).

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