Positioning and pouring base for precast pier column without chiseling

By designing a positioning and casting base for the top slab, bottom slab, and connecting vertical slab that eliminates the need for roughening, the problem of roughening treatment in the construction of precast pier columns was solved, realizing a construction method that does not require roughening, and improving construction efficiency and safety.

CN224363189UActive Publication Date: 2026-06-16SHANDONG LUQIAO GROUP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG LUQIAO GROUP CO LTD
Filing Date
2025-05-21
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

In existing technologies, precast piers need to be poured on-site during construction and roughened after pouring, which restricts construction due to environmental limitations and does not fully meet the functional requirements of the base.

Method used

Design a positioning and casting base that does not require chiseling, including a top plate, a bottom plate, and connecting vertical plates. The top plate is equipped with a chisel-free grout-stopping strip and rebar connection holes. The bottom plate and the top plate are fixed together by rebar protection pipes and bolts to achieve precise positioning and protection of precast pier columns.

Benefits of technology

This eliminates the need for roughening, ensuring the verticality and stability of the piers, improving construction efficiency and safety, and meeting the requirements of factory prefabrication.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of positioning pouring of prefabricated pier column is exempted from to gouge base, belong to prefabricated pier column base technical field, including parallelly arranged top plate and bottom plate, and top plate and bottom plate are connected by connecting vertical board connection;The head of connecting vertical board is connected to form circumferential structure, and the top of connecting vertical board is connected to top plate, and the bottom of connecting vertical board is connected to bottom plate;Top plate is equipped with exempted from to gouge stop mortar band;Exempted from to gouge stop mortar band is equipped with a plurality of steel bar connecting holes outside circumference. The utility model is exempted from to gouge stop mortar band by being set on top plate, and by exempted from to gouge stop mortar band, pier column bottom surface can be enough roughness, after pouring is completed, need not to be carried out gouge operation, reach exempted from to gouge effect.
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Description

Technical Field

[0001] This utility model belongs to the technical field of base for precast piers, specifically relating to a positioning and casting base for precast piers that does not require roughening. Background Technology

[0002] Currently, my country's road and bridge construction is developing rapidly, and the most common method for constructing piers in the past was on-site casting. With continuous urban development, the use of on-site casting for pier construction in urban areas is increasingly constrained by surrounding environmental requirements and construction conditions. Therefore, the fully prefabricated production model of pier components in factories is being used more and more widely, and factory prefabrication of piers is a construction method that is becoming increasingly popular. During pier prefabrication, appropriate bases need to be set up on-site to place and fix the prefabricated piers. At the same time, to ensure the verticality and stability of the prefabricated piers, the top surface of the base must be level and the base must be fixed within the prefabrication site. Exposed reinforcing bars of the prefabricated piers need to be protected, and the bottom of the piers must be roughened after casting. Therefore, the functional requirements of the base are more comprehensive. Thus, a base design is needed to solve the above problems. Utility Model Content

[0003] To address the problems existing in the prior art, a precast pier column positioning and casting base without roughening is proposed.

[0004] The technical solution of this utility model to solve the technical problem is as follows: a positioning and casting base for precast pier columns that does not require roughening includes a top plate and a bottom plate arranged in parallel, which are connected by connecting vertical plates; the ends of the connecting vertical plates are connected to form a circumferential structure, the top of the connecting vertical plates is connected to the top plate, and the bottom of the connecting vertical plates is connected to the bottom plate; a roughening-free grout-stopping strip is provided on the top plate; a number of steel bar connection holes are provided on the outer circumference of the roughening-free grout-stopping strip.

[0005] Preferably, a steel plate is connected to the top plate, and a steel bar connection hole is opened along the edge of the steel plate, the steel bar connection hole penetrating the steel plate and the top plate; a non-scraping grout-stopping strip is connected to the top of the steel plate; the bottom steel bars of the precast pier column can pass through the steel bar connection hole to achieve positioning connection with the base.

[0006] Preferably, several steel reinforcement protective pipes are connected between the top slab and the bottom slab. The steel reinforcement protective pipes and the steel reinforcement connection holes are set concentrically, so that the steel reinforcement passing through the steel reinforcement connection holes can directly enter the steel reinforcement protective pipes.

[0007] Preferably, a reinforcing rib is provided between adjacent reinforcing steel protective pipes; the top of the reinforcing rib is connected to the top plate, the bottom is connected to the bottom plate, and the inner side is connected to the connecting vertical plate, so as to support the top plate and the bottom plate.

[0008] Preferably, several upper bolt fixing holes are opened along the edge line of the top plate, and the bottom of the precast pier column is connected to the top plate by bolts, which are fixed by passing through the upper bolt fixing holes.

[0009] Preferably, several bolt fixing holes are opened along the edge of the base plate, and the positioning and casting base of the precast pier column is fixed on the ground by bolts passing through the bolt fixing holes.

[0010] Preferably, the four corners of the top and bottom slabs are rounded to prevent bumps and knocks during construction.

[0011] Preferably, the top and bottom plates are made of steel.

[0012] Compared with existing technologies, the above technical solution has the following advantages or beneficial effects:

[0013] 1. This utility model provides a non-chiseling grout-stopping strip on the top plate, which provides sufficient roughness to the bottom surface of the pier column, eliminating the need for chiseling after pouring and achieving a chiseling-free effect.

[0014] 2. By setting up rebar positioning holes and rebar protection pipes, this utility model can not only accurately position the rebar of the precast pier column, but also protect the rebar, ensuring the safety and stability of the pier column during pouring. Attached Figure Description

[0015] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the bottom structure of this utility model.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Top plate; 2. Bottom plate; 3. Connecting vertical plate; 4. No-scraping grout-stopping strip; 5. Steel plate; 6. Rebar connection hole; 7. Rebar protective tube; 8. Reinforcing rib plate; 9. Upper bolt fixing hole; 10. Lower bolt fixing hole; 11. Rounded corner. Detailed Implementation

[0020] To clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific embodiments and in conjunction with the accompanying drawings. The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Furthermore, the present invention may repeat reference numerals and / or letters in different examples. This repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. It should be noted that the components illustrated in the drawings are not necessarily drawn to scale. The present invention omits descriptions of well-known components and processing techniques and processes to avoid unnecessarily limiting the present invention. The terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate orientation or positional relationships based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Please see Figures 1-2 This embodiment proposes a precast pier column positioning and casting base without roughening, including a top plate 1 and a bottom plate 2 arranged in parallel. In this embodiment, to ensure the strength of the base, both the top plate 1 and the bottom plate 2 are made of steel. The top plate 1 and the bottom plate 2 are connected by connecting vertical plates 3; the ends of the connecting vertical plates 3 are connected to form a circumferential structure, the top of the connecting vertical plates 3 is connected to the top plate 1, and the bottom of the connecting vertical plates 3 is connected to the bottom plate 2; the top plate 1 is provided with a roughening-free grout-stopping strip 4, which provides sufficient roughness to the bottom surface of the pier column; the roughening-free grout-stopping strip 4 has several steel bar connection holes 6 on its outer circumference.

[0022] A steel plate 5 is connected to the top slab 1. Steel plate 5 has rebar connection holes 6 along its edge, which penetrate both the steel plate 5 and the top slab 1. A non-scraping grout-stopping strip 4 is attached to the top of the steel plate 5. The bottom rebar of the precast pier can pass through the rebar connection holes 6 to achieve positioning connection with the base. Several rebar protection pipes 7 are connected between the top slab 1 and the bottom slab 2. The rebar protection pipes 7 are concentrically arranged with the rebar connection holes 6, allowing the rebar passing through the rebar connection holes 6 to directly enter the rebar protection pipes 7. This structure ensures that the exposed rebar is protected during mold closing, turning, and pouring of the precast pier, and also serves to position the rebar.

[0023] A reinforcing rib plate 8 is also provided between adjacent reinforcing steel protective pipes 7; the top of the reinforcing rib plate 8 is connected to the top plate 1, the bottom is connected to the bottom plate 2, and the inner side is connected to the vertical plate 3, so as to support the top plate 1 and the bottom plate 2.

[0024] In addition, several upper bolt fixing holes 9 are opened along the upper edge of the top plate 1. The bottom of the precast pier column is connected to the top plate 1 by bolts, which are fixed by passing through the upper bolt fixing holes 9. Several lower bolt fixing holes 10 are opened along the upper edge of the bottom plate 2. The positioning and casting base of the precast pier column is fixed to the ground by passing through the lower bolt fixing holes 10.

[0025] In this embodiment, the four corners of the top plate 1 and the bottom plate 2 are rounded 11 to prevent bumps and collisions during construction. This can prevent personnel from being injured during construction and also prevent the corners from being damaged during transportation.

[0026] In use, the exposed reinforcing bars of the precast pier are inserted into the reinforcing bar protection pipe 7 through the reinforcing bar connection hole 6. The side formwork of the precast pier is then securely connected to the top plate 1 by bolts passing through the upper bolt fixing holes 9. The base is fixed through the evenly distributed lower bolt fixing holes 10 on the bottom plate 2. This not only allows for precise positioning of the precast pier reinforcing bars but also ensures the safety and stability of the pier during casting. The no-scraping grout-stopping strip 4 is made of PVC and has a mesh shape. During the precast pier process, the no-scraping grout-stopping strip 4 provides sufficient roughness to the bottom surface of the pier, achieving a no-scraping effect.

[0027] Although the specific embodiments of the utility model have been described above in conjunction with the accompanying drawings, this is not intended to limit the scope of protection of the utility model. Based on the technical solution of the utility model, various modifications or variations that can be made by those skilled in the art without creative effort are still within the scope of protection of the utility model.

Claims

1. A precast pier column positioning and casting base that does not require roughening, characterized in that: It includes a top plate (1) and a bottom plate (2) arranged in parallel. The top plate (1) and the bottom plate (2) are connected by a connecting vertical plate (3). The ends of the connecting vertical plate (3) are connected to form a circumferential structure. The top of the connecting vertical plate (3) is connected to the top plate (1), and the bottom of the connecting vertical plate (3) is connected to the bottom plate (2). The top plate (1) is provided with a non-scraping grout-stopping strip (4). The non-scraping grout-stopping strip (4) has several steel bar connection holes (6) on its outer circumference.

2. The precast pier column positioning and casting base without roughening as described in claim 1, characterized in that: A steel plate (5) is connected to the top plate (1). The steel plate (5) has a steel bar connection hole (6) along the edge line. The steel bar connection hole (6) passes through the steel plate (5) and the top plate (1). The non-scraping grout stop strip (4) is connected to the top of the steel plate (5). The bottom steel bars of the precast pier column can pass through the steel bar connection hole (6) to achieve positioning connection with the base.

3. The positioning and casting base for precast pier columns without roughening as described in claim 1, characterized in that: Several steel reinforcement protective pipes (7) are connected between the top plate (1) and the bottom plate (2). The steel reinforcement protective pipes (7) and the steel reinforcement connection holes (6) are set concentrically so that the steel reinforcement passing through the steel reinforcement connection holes (6) can directly enter the steel reinforcement protective pipes (7).

4. The precast pier column positioning and casting base without roughening as described in claim 3, characterized in that: A reinforcing rib plate (8) is also provided between adjacent reinforcing steel protective pipes (7); the top of the reinforcing rib plate (8) is connected to the top plate (1), the bottom is connected to the bottom plate (2), and the inner side is connected to the connecting vertical plate (3), so as to support the top plate (1) and the bottom plate (2).

5. The precast pier column positioning and casting base without roughening as described in claim 1, characterized in that: Several upper bolt fixing holes (9) are opened along the edge of the top plate (1). The bottom of the precast pier column is connected to the top plate (1) by bolts, and the bolts are fixed by passing through the upper bolt fixing holes (9).

6. The positioning and casting base for precast pier columns without roughening as described in claim 1, characterized in that: Several lower bolt fixing holes (10) are opened along the edge of the base plate (2). The positioning and casting base of the precast pier column is fixed on the site by passing the bolts through the lower bolt fixing holes (10).

7. The positioning and casting base for precast pier columns without roughening as described in claim 1, characterized in that: The top plate (1) and the bottom plate (2) are rounded at all four corners (11) to prevent collisions during construction.

8. The positioning and casting base for precast pier columns without roughening as described in claim 1, characterized in that: The top plate (1) and bottom plate (2) are made of steel.