A tobacco production threshing machine group tobacco density monitoring device
By installing a transparent outer box, a lighting mounting plate, and a line scanning camera on the tobacco leaf threshing unit, the problems of inaccurate and inconvenient detection by tobacco leaf density monitoring devices have been solved, achieving efficient tobacco leaf density detection and convenient removal.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN TOBACCO CO SANMENXIA CO
- Filing Date
- 2025-07-08
- Publication Date
- 2026-06-16
AI Technical Summary
Existing tobacco leaf density monitoring devices for tobacco production leaf-cutting units suffer from problems such as large errors due to manual observation, inaccurate detection, and inconvenience.
The combination of a transparent outer box, a lighting mounting plate, a line scanning camera, and a density detector enables the detection of uniform light density in tobacco leaves and quick removal, improving detection accuracy and convenience.
This improved the accuracy and convenience of tobacco leaf density detection, reduced labor costs, and increased production efficiency.
Smart Images

Figure CN224365916U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tobacco production technology, and in particular relates to a tobacco leaf density monitoring device for tobacco leaf threshing machines. Background Technology
[0002] The threshing process is a crucial step in tobacco processing. The density of the tobacco leaves dropped by the threshing machine represents the machine's threshing efficiency. A reasonable density ensures both efficiency and quality. Currently, the tobacco density is monitored manually. If the density is too high or too low, the machine's control system is adjusted to maintain a reasonable range. However, this method relies on subjective judgment, which can lead to inaccuracies. Furthermore, it requires constant manual observation, and with six threshing units per machine, this necessitates significant manual effort and increases labor costs. Therefore, this paper proposes a tobacco density monitoring device for tobacco threshing machines.
[0003] For example, Chinese patent CN221996813U discloses a tobacco leaf density monitoring device for a tobacco threshing machine, comprising a device body, a camera unit, a lighting source unit, an air curtain / air knife unit, and a support swing arm unit. The device body contains all of these units.
[0004] This patent has the following problems:
[0005] Existing technologies are inconvenient for uniformly detecting light density on both sides of the leaves, and obstruction can easily occur during tobacco density monitoring, reducing the accuracy of density detection. Furthermore, existing technologies do not allow for quick removal of tobacco leaves after density testing, thus reducing the convenience of leaf extraction. Therefore, we propose a tobacco leaf density monitoring device for tobacco threshing machines in tobacco production. Utility Model Content
[0006] The purpose of this invention is to address the aforementioned technical problems by providing a tobacco leaf density monitoring device for tobacco leaf threshing machines, thereby improving the accuracy of tobacco leaf density detection and enhancing the convenience of tobacco leaf extraction after density detection.
[0007] In view of this, the present invention provides a tobacco leaf density monitoring device for a tobacco threshing machine, comprising a transparent outer box, and further comprising: lighting mounting plates fixedly installed at both ends of the transparent outer box, lighting lamp plates being installed through the interior of the lighting mounting plates, detection frames fixedly installed on both sides of the lighting mounting plates, line scanning cameras fixedly installed between the interior of the detection frames, a density detector fixedly installed at one end of each line scanning camera, and a pull-up transparent frame movably installed inside the transparent outer box, a pull-up plate fixedly installed on the top of each pull-up transparent frame, and a handle groove being provided through the interior of each pull-up plate.
[0008] Based on the above structure, two lighting mounting plates are fixedly installed at both ends of the transparent outer box. The two lighting plates then illuminate the tobacco leaves inside the transparent outer box. Line scanning cameras on both sides transmit the images of the tobacco leaves inside the transparent outer box in real time. Next, density detectors on both sides measure the density of the tobacco leaves inside the transparent outer box, enabling uniform illumination density detection on both sides of the leaves, thereby improving the accuracy of tobacco density detection. Then, the tobacco leaves whose density needs to be tested are placed using a lifting transparent frame. Finally, a handle groove allows users to easily lift the tested tobacco leaves from inside the transparent outer box, enabling quick removal of the tobacco leaves after density testing, thus improving the convenience of extracting the tobacco leaves after density testing.
[0009] Preferably, a bottom mounting plate is fixedly installed at the bottom of the transparent outer box, and side mounting strips are fixedly installed on both sides of the bottom mounting plate.
[0010] Preferably, both sides of the side mounting strip are fixedly equipped with lifting handles, and the lifting handles are all made of plastic.
[0011] Preferably, an anti-slip pad is fixedly installed on the bottom of the bottom mounting plate, and an observation mounting plate is fixedly installed on the surface of the anti-slip pad.
[0012] Preferably, the observation mounting plate is made of plastic, and a display is fixedly mounted on the top of the observation mounting plate.
[0013] Preferably, a control board is fixedly mounted on one side of the display, and the control board is made of plastic.
[0014] Preferably, a control button is fixedly installed on the surface of the control panel, and a power socket is fixedly installed at the bottom of the control button.
[0015] The beneficial effects of this utility model are:
[0016] 1. This tobacco leaf density monitoring device for a tobacco threshing machine unit is fixedly installed at both ends of a transparent outer box using two lighting mounting plates. The two lighting plates then illuminate the tobacco leaves inside the transparent outer box. Line scanning cameras on both sides transmit the images of the tobacco leaves inside the transparent outer box in real time. Density detectors on both sides then detect the density of the tobacco leaves inside the transparent outer box. This device can detect the uniform light density on both sides of the leaves, and it is less likely to cause obstruction during tobacco leaf density monitoring, thereby improving the accuracy of tobacco leaf density detection.
[0017] 2. This tobacco leaf density monitoring device for tobacco production threshing machine unit allows users to place the tobacco leaves whose density needs to be tested in a transparent frame by lifting it. Then, the handle groove makes it easy for users to lift the tested tobacco leaves out of the transparent outer box, which can quickly remove the tobacco leaves after density testing, thereby improving the convenience of tobacco leaf extraction after density testing. Attached Figure Description
[0018] Figure 1 This is a perspective view of the entire utility model;
[0019] Figure 2 This is a partial perspective view of the lighting mounting plate in this utility model;
[0020] Figure 3 This is a partial perspective view of the transparent outer box of this utility model;
[0021] Figure 4 This is a partial perspective view of the side mounting strip in this utility model;
[0022] Figure 5 This is a partial perspective view of the observation mounting plate in this utility model.
[0023] The markings in the diagram are as follows:
[0024] 1. Transparent outer box; 101. Lifting transparent frame; 102. Lifting plate; 103. Handle groove; 2. Lighting mounting plate; 201. Lighting board; 202. Detection frame; 203. Line scan camera; 204. Density detector; 3. Bottom mounting plate; 301. Anti-slip bottom pad; 4. Side mounting strip; 401. Lifting handle; 5. Observation mounting plate; 501. Display; 6. Control panel; 601. Control button; 602. Power socket. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This application discloses a tobacco leaf density monitoring device for tobacco production leaf-threshing units. Please refer to [link to relevant documentation]. Figures 1-5 The device includes a transparent outer box 1, and further includes: lighting mounting plates 2 fixedly installed at both ends of the transparent outer box 1, lighting lamp plates 201 installed through the interior of the lighting mounting plates 2, detection frames 202 fixedly installed on both sides of the lighting mounting plates 2, line scanning cameras 203 fixedly installed between the interior of the detection frames 202, density detectors 204 fixedly installed at one end of the line scanning cameras 203, and a lifting transparent frame 101 movably installed inside the transparent outer box 1, a lifting plate 102 fixedly installed on the top of the lifting transparent frame 101, and a handle groove 103 provided through the interior of the lifting plate 102.
[0027] Based on the above structure, two lighting mounting plates 2 are fixedly installed at both ends of the transparent outer box 1. Then, two lighting panels 201 illuminate the tobacco leaves inside the transparent outer box 1. Next, line scanning cameras 203 on both sides transmit the image of the tobacco leaves inside the transparent outer box 1 in real time. Then, density detectors 204 on both sides detect the density of the tobacco leaves inside the transparent outer box 1. This allows for uniform illumination density detection on both sides of the leaves, minimizing obstruction during density monitoring and thus improving the accuracy of tobacco density detection. Finally, the transparent frame 101 is used to place the tobacco leaves whose density needs to be detected. Next, the handle groove 103 facilitates the user to lift the tested tobacco leaves from inside the transparent outer box 1, enabling quick removal of the tobacco leaves after density testing, thereby improving the convenience of extracting the tobacco leaves after density testing. The line scan camera 203 converts the collected light signal into an electrical signal. The signal undergoes noise reduction and correction processing by an analog-to-digital converter and an image processing chip to form a line of digital image data. The density detector 204 measures the weight of the sample in air using a high-precision electronic balance. The line scan camera 203 is electrically connected to the display 501 via wires, and the density detector 204 is electrically connected to the display 501 via wires.
[0028] In one embodiment, a bottom mounting plate 3 is fixedly installed at the bottom of the transparent outer box 1, and side mounting strips 4 are fixedly installed on both sides of the bottom mounting plate 3.
[0029] Specifically, a bottom mounting plate 3 is fixedly installed at the bottom of the transparent outer box 1.
[0030] In this embodiment, the bottom mounting plate 3 can be used to fix and install the transparent outer box 1 at the bottom, thereby improving the safety of using the transparent outer box 1.
[0031] In one embodiment, a lifting handle 401 is fixedly installed on both sides of the side mounting strip 4, and the lifting handle 401 is made of plastic.
[0032] Specifically, both sides of the side mounting strip 4 are fixedly equipped with lifting handles 401.
[0033] In this embodiment, the lifting handle 401 allows users to easily lift the testing equipment, thereby improving the ease of moving the testing equipment.
[0034] In one embodiment, an anti-slip pad 301 is fixedly installed on the bottom of the bottom mounting plate 3, and an observation mounting plate 5 is fixedly installed on the surface of the anti-slip pad 301.
[0035] Specifically, an anti-slip pad 301 is fixedly installed on the bottom of the base mounting plate 3.
[0036] In this embodiment, the bottom of the transparent outer box 1 can be stably supported by the bottom mounting plate 3 and the anti-slip bottom pad 301, thereby improving the stability of the testing equipment placement and use.
[0037] In one embodiment, the observation mounting plate 5 is made of plastic, and a display 501 is fixedly mounted on the top of the observation mounting plate 5.
[0038] Specifically, observe that a display 501 is fixedly mounted on the top of the mounting plate 5.
[0039] In this embodiment, the display 501 can be used to display the detection in real time, thereby improving the convenience of tobacco density detection and observation. The display 501 is electrically connected to the control button 601 through a wire.
[0040] In one embodiment, a control board 6 is fixedly mounted on one side of the display 501, and the control board 6 is made of plastic.
[0041] Specifically, a control board 6 is fixedly installed on one side of the monitor 501.
[0042] In this embodiment, a control board 6 made of plastic material can be used to support the control device, thereby improving the safety of using the control device.
[0043] In one embodiment, a control button 601 is fixedly mounted on the surface of the control board 6, and a power socket 602 is fixedly mounted on the bottom of the control button 601.
[0044] Specifically, a control button 601 is fixedly installed on the surface of the control board 6, and a power socket 602 is fixedly installed at the bottom of the control button 601.
[0045] In this embodiment, the electrical equipment can be switched on and off using the control button 601, and then the electrical equipment can be powered using the power socket 602, thereby improving the stability of the electrical equipment. The lighting board 201 is electrically connected to the control button 601 via a wire, the control button 601 is electrically connected to the power socket 602 via a wire, and the power socket 602 is electrically connected to an external power source via a wire.
[0046] In this embodiment, a tobacco leaf density monitoring device for a tobacco threshing machine is used by fixing two lighting mounting plates 2 at both ends of a transparent outer box 1. The two lighting panels 201 illuminate the tobacco leaves inside the transparent outer box 1. Line scan cameras 203 on both sides transmit the images of the tobacco leaves inside the transparent outer box 1 in real time. Density detectors 204 on both sides then detect the density of the tobacco leaves inside the transparent outer box 1. The transparent frame 101 is used to place the tobacco leaves whose density needs to be measured. A handle groove 103 facilitates easy access for the user. After testing, the tobacco leaves are removed from the transparent outer box 1 and then fixed to the bottom of the transparent outer box 1 using the bottom mounting plate 3. Next, the lifting handle 401 is used to facilitate the user to lift the testing equipment. Then, the bottom mounting plate 3 and the anti-slip pad 301 are used to provide stable support for the bottom of the transparent outer box 1. Next, the display 501 displays the testing progress in real time. Then, the control board 6, made of plastic material, is used to support the control equipment. Next, the control button 601 is used to switch the electrical equipment on and off. Finally, the power socket 602 is used to supply power to the electrical equipment.
[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A tobacco leaf density monitoring device for a tobacco threshing machine unit, comprising a transparent outer casing (1), characterized in that, Also includes: Lighting mounting plates (2) are fixedly installed at both ends of the transparent outer box (1). Lighting lamp plates (201) are installed through the interior of the lighting mounting plates (2). Detection frames (202) are fixedly installed on both sides of the lighting mounting plates (2). Line scanning cameras (203) are fixedly installed between the interior of the detection frames (202). A density detector (204) is fixedly installed at one end of each line scanning camera (203). A lifting transparent frame (101) is movably installed inside the transparent outer box (1). A lifting plate (102) is fixedly installed on the top of the lifting transparent frame (101). A handle groove (103) is provided through the interior of each lifting plate (102).
2. The tobacco leaf density monitoring device for a tobacco production threshing machine unit according to claim 1, characterized in that: The bottom of the transparent outer box (1) is fixedly installed with a bottom mounting plate (3), and side mounting strips (4) are fixedly installed on both sides of the bottom mounting plate (3).
3. The tobacco leaf density monitoring device for a tobacco production threshing unit according to claim 2, characterized in that: Both sides of the side mounting strip (4) are fixedly equipped with lifting handles (401), and the lifting handles (401) are all made of plastic.
4. The tobacco leaf density monitoring device for a tobacco production threshing machine unit according to claim 2, characterized in that: The bottom of the bottom mounting plate (3) is fixedly mounted with an anti-slip pad (301), and the surface of the anti-slip pad (301) is fixedly mounted with an observation mounting plate (5).
5. The tobacco leaf density monitoring device for a tobacco production threshing machine unit according to claim 4, characterized in that: The observation mounting plate (5) is made of plastic, and a display (501) is fixedly mounted on the top of the observation mounting plate (5).
6. The tobacco leaf density monitoring device for a tobacco production threshing unit according to claim 5, characterized in that: A control board (6) is fixedly installed on one side of the display (501), and the control board (6) is made of plastic.
7. The tobacco leaf density monitoring device for a tobacco production threshing machine unit according to claim 6, characterized in that: A control button (601) is fixedly installed on the surface of the control board (6), and a power socket (602) is fixedly installed at the bottom of the control button (601).