A heater for preparing a silicon fertilizer
By using a multi-layer resistance wire and a U-shaped stirring rod in the silicon fertilizer preparation process, the problem of uneven heating of silicon fertilizer was solved, and rapid and uniform heating and efficient stirring were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ASIA SILICON QINGHAI
- Filing Date
- 2025-04-30
- Publication Date
- 2026-06-16
AI Technical Summary
In existing technologies, silicon fertilizer is heated unevenly, resulting in slow heating and easy condensation, which affects stirring efficiency.
The system employs a cylindrical tank with multiple layers of resistance wires and a U-shaped stirring rod on a stirring shaft, combined with a rotating conductive slip ring and a heat insulation layer, to achieve all-around heating and uniform stirring.
This method achieves uniform heating of silicon fertilizer, increases heating speed, avoids condensation, and improves stirring efficiency.
Smart Images

Figure CN224367992U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silicon fertilizer preparation technology, specifically a heater used in the silicon fertilizer preparation process. Background Technology
[0002] Silicon fertilizer is a high-quality, health-promoting, and plant-regulating fertilizer, a novel multifunctional fertilizer unmatched by other chemical fertilizers. It can be used both as a fertilizer to provide nutrients and as a soil conditioner to improve soil quality. Furthermore, it also has disease-preventing, insect-controlling, and toxicity-reducing effects. In the production process of silicon fertilizer, drying and dehydration are often required, necessitating the use of heating equipment to reduce its moisture content.
[0003] Chinese patent CN219502464U discloses a silicon-containing fertilizer production device, comprising a mixing cylinder body. A partition is fixed between the inner walls of the mixing cylinder body. Multiple support rods are fixed near the bottom edge of the inner walls of the mixing cylinder body. A motor is fixed between one end of each support rod. A connecting block is fixed to the output end of the motor. The top of the connecting block rotates through to the top of the partition. A rotating shaft is fixed to the top of the connecting block. Spiral blades and a stirring rod are fixed to the outer surface of the rotating shaft. This invention, by fixing both the spiral blades and the stirring rod to the rotating shaft, allows the rotating shaft to simultaneously stir and mix the fertilizer inside the mixing cylinder body, resulting in a more uniform mixture. Simultaneously, the stirring of the spiral blades creates downward pressure on the fertilizer inside the mixing cylinder body, facilitating its subsequent flow out through the partition.
[0004] However, the patent relies solely on the heating resistance wire installed on the side wall of the mixing cylinder to heat the silicon fertilizer in the inner cavity, which results in slow heating of the silicon fertilizer. At the same time, the slow heating makes the silicon fertilizer easy to condense on the spiral blades, which will reduce the mixing efficiency of the spiral blades over time. Utility Model Content
[0005] The purpose of this invention is to overcome the above-mentioned technical problems and provide a heater for preparing silicon fertilizer that provides uniform and rapid heating, uniform stirring, and prevents material from condensing.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows.
[0007] A heater for preparing silicon fertilizer, the heater comprising a cylindrical tank 1 and a stirring shaft 2;
[0008] The cylindrical tank 1 is closed at both ends; an axial stirring shaft 2 is provided inside the cylindrical tank 1, one end of the stirring shaft 2 passes through the top of the cylindrical tank 1 and is connected to the output end of the stirring motor 3, and the other end of the stirring shaft 2 is rotatably connected to the bottom of the cylindrical tank 1.
[0009] Several U-shaped stirring rods 4 are spirally arranged on the stirring shaft 2.
[0010] Furthermore, a rotating conductive slip ring 6 is provided at the part of the stirring shaft 2 that protrudes from the top of the cylindrical tank 1;
[0011] The U-shaped stirring rod 4 is equipped with a first resistance wire 7 inside, which is connected to the rotating conductive slip ring 6.
[0012] Furthermore, a protective support cover 5 is installed on the top surface of the cylindrical tank 1, and a stirring motor 3 is fixed on the top surface of the protective support cover 5. A rotating conductive slip ring 6 is disposed inside the protective support cover 5.
[0013] Furthermore, a wire 61 passes through the rotating conductive slip ring 6, with the upper part of the wire 61 extending out of the protective support cover 5 and connected to the power supply equipment, and the lower part of the wire 61 passing into the stirring shaft 2 and connected to the first resistance wire 7.
[0014] Furthermore, the sidewall of the cylindrical tank 1 is provided with several turns of second resistance wire 8, which are electrically connected to the power supply equipment.
[0015] Furthermore, a third resistance wire 10 is provided on the outer side of the bottom of the cylindrical tank 1, and the third resistance wire 10 is electrically connected to the power supply equipment.
[0016] Furthermore, the first resistance wire 7, the second resistance wire 8, and the third resistance wire 10 are connected in parallel.
[0017] Furthermore, the side walls and bottom outer surfaces of the cylindrical tank 1 are covered with a heat insulation layer 9.
[0018] Furthermore, both the columnar tank 1 and the U-shaped stirring rod 4 are made of heat-conducting materials.
[0019] Furthermore, the top end of the cylindrical tank 1 is provided with a feed inlet 11, and the bottom end of the cylindrical tank 1 opposite to the feed inlet 11 is provided with a discharge outlet 12, and a discharge valve 13 is provided on the discharge outlet 12.
[0020] This utility model provides a heater for preparing silicon fertilizer. The combination of a first resistance wire, a second resistance wire, and a third resistance wire heats the material in the columnar tank from all directions. This not only ensures that the silicon fertilizer is heated evenly but also greatly increases the heating speed. It also prevents the silicon fertilizer from condensing and solidifying on the U-shaped stirring rod or the columnar tank due to slow heating.
[0021] This utility model provides a heater for preparing silicon fertilizer. The U-shaped stirring rod for stirring is spirally distributed on the outer surface of the stirring shaft, which allows for more thorough stirring of the silicon fertilizer, achieving rapid and uniform mixing. It also eliminates eddies.
[0022] The present invention provides a heater for preparing silicon fertilizer. The heat insulation layer can limit the heat transfer direction of the second and third resistance wires, and prevent the heat of the second and third resistance wires from being lost to the outside of the columnar tank, thereby accelerating the internal heating of the mixture and further improving the processing efficiency of silicon fertilizer.
[0023] Compared with the prior art, the advantages of the heater for silicon fertilizer preparation provided by this utility model are as follows:
[0024] (1) Simple structure and low cost.
[0025] (2) Heat is uniform and rapid.
[0026] (3) When stirred evenly, the material is not easy to condense. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of a heater for preparing silicon fertilizer provided by this utility model.
[0028] Figure 2 A cross-sectional view of a heater for preparing silicon fertilizer provided by this utility model;
[0029] Figure 3 This utility model provides a heater for preparing silicon fertilizer. Figure 2 Enlarged cross-sectional view at point A in the middle.
[0030] In the diagram, 1 is the cylindrical tank, 11 is the feed inlet, 12 is the discharge outlet, 13 is the discharge valve, 2 is the stirring shaft, 3 is the stirring motor, 4 is the U-shaped stirring rod, 5 is the protective support cover, 6 is the rotating conductive slip ring, 61 is the wire, 7 is the first resistance wire, 8 is the second resistance wire, 9 is the heat insulation layer, and 10 is the third resistance wire. Detailed Implementation
[0031] To enable those skilled in the art to better understand the technical solution of this utility model, the following embodiments provide a more detailed description of this utility model. These embodiments are only used to illustrate the utility model and are not intended to limit the scope of this utility model.
[0032] A heater for preparing silicon fertilizer includes a cylindrical tank 1 and a stirring shaft 2. The cylindrical tank 1 is closed at both ends. The stirring shaft 2 is axially arranged inside the cylindrical tank 1. One end of the stirring shaft 2 passes through the top of the cylindrical tank 1 and is connected to the output end of a stirring motor 3. The other end of the stirring shaft 2 is rotatably connected to the bottom of the cylindrical tank 1. Several U-shaped stirring rods 4 are spirally arranged on the stirring shaft 2. A rotating conductive slip ring 6 is provided at the part of the stirring shaft 2 that extends out of the top of the cylindrical tank 1. A first resistance wire 7 is provided inside each U-shaped stirring rod 4 and is connected to the rotating conductive slip ring 6. The U-shaped stirring rods 4 are spirally distributed on the outer surface of the stirring shaft 2, which can make the silicon fertilizer more thoroughly stirred and achieve the purpose of rapid and uniform stirring. The rotating conductive slip ring 6 is provided to prevent the first resistance wire 7 from getting tangled during rotation, so that the first resistance wire 7 can still rotate even when connected to the wire 61.
[0033] A protective support cover 5 is installed on the top surface of the cylindrical tank 1. A stirring motor 3 is fixed to the top surface of the protective support cover 5. A rotating conductive slip ring 6 is housed inside the protective support cover 5. Because the rotating conductive slip ring 6 requires a certain degree of precision, the protective support cover 5 serves two purposes: firstly, it protects the rotating conductive slip ring 6 from malfunction in environments with high dust content; secondly, it provides support for the stirring motor 3. A wire 61 runs through the rotating conductive slip ring 6. The upper part of the wire 61 extends out of the protective support cover 5 and connects to the power supply equipment, while the lower part of the wire 61 passes through the stirring shaft 2 and connects to the first resistance wire 7.
[0034] Several coils of second resistance wire 8 are laid in the side walls and bottom surface of the cylindrical tank 1, and the second resistance wire 8 is electrically connected to the power supply equipment. The first resistance wire 7, together with the second resistance wire 8, heats the silicon fertilizer in the cylindrical tank 1 from all directions, which can not only make the silicon fertilizer heat evenly, but also greatly improve the heating speed, and prevent the silicon fertilizer from condensing and solidifying on the U-shaped stirring rod 4 or the cylindrical tank 1 due to slow heating.
[0035] The side walls and bottom surface of the cylindrical tank 1 are covered with a heat insulation layer 9. Both the cylindrical tank 1 and the U-shaped stirring rod 4 are made of heat-conducting material. Specifically, the heat insulation layer 9 can limit the heat transfer direction of the second resistance wire 8, preventing the heat of the second resistance wire 8 from being lost to the outside of the cylindrical tank 1, thereby accelerating the heating inside the cylindrical tank 1.
[0036] A feed inlet 11 is provided at one end of the top of the cylindrical tank 1, and a discharge outlet 12 is provided at the bottom of the cylindrical tank 1 opposite to the feed inlet 11. A discharge valve 13 is provided on the discharge outlet 12. Silicon fertilizer enters the cylindrical tank 1 through the feed inlet 11. The stirring motor 3 drives the stirring shaft 2 to rotate, and the stirring shaft 2 drives the U-shaped stirring rod 4 to rotate and stir the silicon fertilizer in the cylindrical tank 1. During the stirring process, the first resistance wire 7 and the second resistance wire 8 are energized and heated to heat the silicon fertilizer. A temperature sensor is provided in the cylindrical tank 1. After the silicon fertilizer is stirred evenly and heated to the set value of the temperature sensor, the discharge valve 13 is opened, allowing the silicon fertilizer to flow out and proceed to the next step of processing.
[0037] Working principle: Silicon fertilizer enters the cylindrical tank 1 through the feed inlet 11. The stirring motor 3 drives the stirring shaft 2 to rotate, and the stirring shaft 2 drives the U-shaped stirring rod 4 to rotate and stir the silicon fertilizer in the cylindrical tank 1. During the stirring process, the first resistance wire 7 and the second resistance wire 8 are energized and heated to heat the silicon fertilizer. The cylindrical tank 1 is equipped with a temperature sensor. After the silicon fertilizer is stirred evenly and heated to the set value of the temperature sensor, the discharge valve 13 is opened to allow the silicon fertilizer to flow out and proceed to the next step of processing.
[0038] Example 1
[0039] Combination Figures 1-3 As shown, a heater for preparing silicon fertilizer includes a cylindrical tank 1 and a stirring shaft 2. The cylindrical tank 1 is closed at both ends. The stirring shaft 2 is axially arranged inside the cylindrical tank 1. One end of the stirring shaft 2 passes through the top of the cylindrical tank 1 and is connected to the output end of the stirring motor 3. The other end of the stirring shaft 2 is rotatably connected to the bottom of the cylindrical tank 1. Several U-shaped stirring rods 4 are spirally arranged on the stirring shaft 2.
[0040] A rotating conductive slip ring 6 is provided at the part of the stirring shaft 2 that protrudes from the top of the cylindrical tank 1; a first resistance wire 7 is provided inside the U-shaped stirring rod 4, and the first resistance wire 7 is connected to the rotating conductive slip ring 6.
[0041] A protective support cover 5 is installed on the top surface of the cylindrical tank 1. A stirring motor 3 is fixed on the top surface of the protective support cover 5, and a rotating conductive slip ring 6 is disposed inside the protective support cover 5. A wire 61 passes through the rotating conductive slip ring 6. The upper part of the wire 61 passes through the protective support cover 5 and is connected to the power supply equipment, and the lower part of the wire 61 passes into the stirring shaft 2 and is connected to the first resistance wire 7.
[0042] The sidewall of the cylindrical tank 1 is covered with several turns of second resistance wire 8, which are electrically connected to the power supply equipment. Both the cylindrical tank 1 and the U-shaped stirring rod 4 are made of heat-conducting material.
[0043] The cylindrical tank 1 has a feed inlet 11 at one end of its top and a discharge outlet 12 at the bottom of its bottom opposite to the feed inlet 11. A discharge valve 13 is provided on the discharge outlet 12.
[0044] Example 2
[0045] Combination Figures 1-3 As shown, a heater for preparing silicon fertilizer includes a cylindrical tank 1 and a stirring shaft 2. The cylindrical tank 1 is closed at both ends. The stirring shaft 2 is axially arranged inside the cylindrical tank 1. One end of the stirring shaft 2 passes through the top of the cylindrical tank 1 and is connected to the output end of the stirring motor 3. The other end of the stirring shaft 2 is rotatably connected to the bottom of the cylindrical tank 1. Several U-shaped stirring rods 4 are spirally arranged on the stirring shaft 2.
[0046] A rotating conductive slip ring 6 is installed at the part of the stirring shaft 2 that extends out of the top of the cylindrical tank 1; a first resistance wire 7 is installed inside the U-shaped stirring rod 4, and the first resistance wire 7 is connected to the rotating conductive slip ring 6. A protective support cover 5 is installed on the top surface of the cylindrical tank 1, and a stirring motor 3 is fixed on the top surface of the protective support cover 5. The rotating conductive slip ring 6 is located inside the protective support cover 5.
[0047] A wire 61 passes through the rotating conductive slip ring 6. The upper part of the wire 61 extends out of the protective support cover 5 and is connected to the power supply equipment. The lower part of the wire 61 passes into the stirring shaft 2 and is connected to the first resistance wire 7. Several turns of second resistance wire 8 are laid on the side wall of the cylindrical tank 1, and the second resistance wire 8 is electrically connected to the power supply equipment. A third resistance wire 10 is provided on the outer side of the bottom of the cylindrical tank 1, and the third resistance wire 10 is electrically connected to the power supply equipment. The first resistance wire 7, the second resistance wire 8, and the third resistance wire 10 are connected in parallel.
[0048] The side walls and bottom outer surfaces of the cylindrical tank 1 are covered with a heat insulation layer 9. Both the cylindrical tank 1 and the U-shaped stirring rod 4 are made of heat-conducting material. The top end of the cylindrical tank 1 is provided with a feed inlet 11, and the bottom end of the cylindrical tank 1 opposite to the feed inlet 11 is provided with a discharge outlet 12, and a discharge valve 13 is provided on the discharge outlet 12.
[0049] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.
[0050] It should also be noted that the various specific technical features and steps described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.
[0051] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.
Claims
1. A heater for silicon fertilizer preparation, characterized by: The heater comprises a cylindrical tank body (1) and a stirring shaft (2); The cylindrical tank body (1) is closed at both ends; the stirring shaft (2) is axially arranged in the cylindrical tank body (1); one end of the stirring shaft (2) penetrates the top of the cylindrical tank body (1) and is connected with the output end of a stirring motor (3); the other end of the stirring shaft (2) is rotatably connected with the bottom of the cylindrical tank body (1). A plurality of U-shaped stirring rods (4) are spirally arranged on the stirring shaft (2).
2. The heater for preparing a silicon fertilizer according to claim 1, wherein: The part of the stirring shaft (2) penetrating the top of the cylindrical tank body (1) is provided with a rotating conductive slip ring (6). The U-shaped stirring rod (4) is internally provided with a first resistance wire (7), and the first resistance wire (7) is connected with the rotating conductive slip ring (6).
3. The heater for preparing a silicon fertilizer according to claim 1, wherein: The top surface of the cylindrical tank body (1) is provided with a protective support cover (5), the top surface of the protective support cover (5) is fixed with the stirring motor (3), and the rotating conductive slip ring (6) is arranged in the protective support cover (5).
4. The heater for preparing a silicon fertilizer according to claim 2, wherein: The rotating conductive slip ring (6) is penetrated by an electric wire (61), the upper part of the electric wire (61) penetrates the protective support cover (5) and is connected with a power supply device, and the lower part of the electric wire (61) penetrates into the stirring shaft (2) and is connected with the first resistance wire (7).
5. The heater for preparing a silicon fertilizer according to claim 1, wherein: The side wall of the cylindrical tank body (1) is provided with a plurality of turns of second resistance wires (8), and the second resistance wires (8) are electrically connected with the power supply device.
6. The heater for preparing a silicon fertilizer according to claim 1, wherein: The bottom outer side of the cylindrical tank body (1) is provided with a third resistance wire (10), and the third resistance wire (10) is electrically connected with the power supply device.
7. The heater for preparing a silicon fertilizer according to claim 4, wherein: The first resistance wire (7), the second resistance wire (8) and the third resistance wire (10) are connected in parallel.
8. The heater for preparing a silicon fertilizer according to claim 1, wherein: The side wall and the bottom outer side of the cylindrical tank body (1) are covered with a heat insulation layer (9).
9. The heater for preparing a silicon fertilizer according to claim 1, wherein: The cylindrical tank body (1) and the U-shaped stirring rod (4) are both made of heat-conducting material.
10. The heater for preparing a silicon fertilizer according to claim 1, wherein: One end of the top of the cylindrical tank body (1) is provided with a feeding port (11), and the bottom of the cylindrical tank body (1) is provided with a discharging port (12) opposite to the feeding port (11), and the discharging port (12) is provided with a discharging valve (13).