Welding positioning device for internal partition of large horizontal water seal tank

By combining the partition positioning fixture and the adjustment assembly, the precise positioning and efficient welding of the internal partitions of the horizontal water seal tank are achieved, solving the problems of low efficiency and insufficient positioning accuracy of manual operation, and improving production efficiency and applicability.

CN224373218UActive Publication Date: 2026-06-19LUOYANG ZHUODA PETROCHEMICAL EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LUOYANG ZHUODA PETROCHEMICAL EQUIP CO LTD
Filing Date
2025-06-30
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The welding and positioning of the internal baffles in existing horizontal water seal tanks relies on manual operation, which is inefficient and makes it difficult to guarantee positioning accuracy, resulting in high production costs and long construction cycles.

Method used

The combination of a partition positioning fixture, a longitudinal adjustment component, a lateral compensation adjustment component, and a height adjustment device enables precise position adjustment of the partition in three-dimensional space. This includes the coordinated use of the partition positioning fixture, the longitudinal adjustment component, the lateral compensation adjustment component, and the height adjustment device.

Benefits of technology

It improves welding precision and efficiency, shortens the production cycle, reduces production costs, and is applicable to welding internal baffles of horizontal water seal tanks of different specifications and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large -scale horizontal water seal tank internal baffle welding positioning device, including the baffle positioning fixture, is located one side of horizontal water seal tank, including first L type support plate, clamping plate and drive arrangement, drive arrangement with clamping plate is connected for control clamping plate removes for with baffle fixed between first L type support plate and clamping plate, longitudinal adjusting component sets up the lower extreme of baffle positioning fixture, including longitudinal track and first electric push rod, first electric push rod installs on longitudinal track and first electric push rod telescopic end with baffle positioning fixture is connected, and this large -scale horizontal water seal tank internal baffle welding positioning device realizes accurate positioning and efficient welding installation to horizontal water seal tank internal baffle, has improved the installation efficiency of baffle greatly, is suitable for the use of different internal diameter horizontal water seal tank simultaneously, has improved the use versatility.
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Description

Technical Field

[0001] This utility model relates to the field of water seal tank manufacturing technology, specifically a welding and positioning device for internal partitions of a large horizontal water seal tank. Background Technology

[0002] Horizontal water seal tanks are widely used in many fields such as chemical and petroleum industries. In particular, water seal tanks with an inner diameter of more than 3m are equipped with multiple baffles inside. When gas or liquid flows through the tank, it will move in a tortuous manner under the guidance of the baffles, so as to fully contact the water and improve the water seal and separation effect.

[0003] In existing technologies, the welding and positioning of internal baffles in horizontal water seal tanks mostly rely on manual operation. Manual operation is inefficient, and the positioning accuracy is difficult to guarantee, which can easily lead to deviations in the installation position of the baffles, increasing production costs and construction time. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a welding and positioning device for the internal partition of a large horizontal water seal tank, so as to achieve accurate positioning and efficient welding and installation of the internal partition of the horizontal water seal tank, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding and positioning device for internal baffles of a large horizontal water seal tank, comprising:

[0006] A partition positioning fixture, located on one side of a horizontal water seal tank, includes a first L-shaped support plate, a clamping plate, and a driving device. The driving device is connected to the clamping plate and is used to control the movement of the clamping plate to fix the partition between the first L-shaped support plate and the clamping plate.

[0007] A longitudinal adjustment assembly is disposed at the lower end of the partition positioning fixture, including a longitudinal track and a first electric push rod. The first electric push rod is mounted on the longitudinal track and its telescopic end is connected to the partition positioning fixture, for controlling the longitudinal movement of the partition positioning fixture on the longitudinal track.

[0008] A lateral compensation adjustment component is provided at the lower end of the longitudinal adjustment component, including a lateral rail and a second electric push rod. The second electric push rod is installed on the lateral rail and its telescopic end is connected to the longitudinal adjustment component. It is used to control the lateral displacement compensation after the partition enters the horizontal water seal tank.

[0009] The height adjustment device is connected at its lower end to the lateral compensation adjustment component and at its upper end to the lateral main adjustment component, and is used to adjust the height position of the partition.

[0010] The lateral adjustment assembly includes a slide block, a movable block, and a hydraulic telescopic rod. The slide block is fixed on a base assembly, which is installed on the ground. The movable block is slidably connected to the lower end of the slide block. The upper end of the height adjustment device is fixed to the lower surface of the movable block. The hydraulic telescopic rod is disposed between the movable block and the base assembly.

[0011] As a preferred embodiment of this utility model, the first L-shaped support plate is provided with two parallel strip holes, the lower end of the clamping plate passes through the strip holes and is connected to the driving device, the driving device is connected to the fixing plate, and the fixing plate is fixedly connected to the lower surface of the first L-shaped support plate.

[0012] As a preferred embodiment of this utility model, the driving device is an electric push rod.

[0013] As a preferred embodiment of this utility model, a sliding rod is provided inside the strip-shaped hole, and the clamping plate is slidably connected to the outer side of the sliding rod.

[0014] As a preferred technical solution of this utility model, the clamping plate has pressing columns evenly distributed on the side surface facing the first L-shaped support plate, and the end face of the pressing columns is wrapped with anti-slip rubber.

[0015] As a preferred embodiment of this utility model, a C-shaped frame is provided below the driving device, and the two ends of the C-shaped frame are respectively connected to the two sides of the first L-shaped support plate. A longitudinal slider is fixed on the lower surface of the C-shaped frame, and the longitudinal slider is slidably connected to the longitudinal track. The telescopic end of the first electric push rod is connected to the longitudinal slider.

[0016] As a preferred embodiment of this utility model, a transverse slider is provided at the lower end of the longitudinal track, the transverse slider is slidably connected to the upper end of the transverse track, and the telescopic end of the second electric push rod is fixedly connected to the side of the longitudinal track.

[0017] As a preferred embodiment of this utility model, an extension plate is connected to one side of the transverse track, and the height adjustment device is a hydraulic lifting rod, the telescopic end of which is connected to the extension plate.

[0018] As a preferred embodiment of the present invention, the base assembly includes a base and a second L-shaped support plate. The second L-shaped support plate is fixed to the upper surface of the base, the slide is fixed to the lower top of the second L-shaped support plate, and the fixed end of the hydraulic telescopic rod is fixed to the side of the second L-shaped support plate.

[0019] Compared with the prior art, the beneficial effects of this utility model are: the welding and positioning device for the internal baffle of the large horizontal water seal tank, through the cooperation of the longitudinal adjustment component, the transverse compensation adjustment component and the height adjustment device, can accurately adjust the position of the baffle in three-dimensional space, ensuring that the position does not deviate during the welding process, improving the welding accuracy and welding efficiency. At the same time, it is applicable to the welding of internal baffles of water seal tanks with different inner diameters, improving its versatility. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is the front view of the present utility model;

[0022] Figure 3 for Figure 2 The right view;

[0023] Figure 4 A schematic diagram of the structure at the partition positioning fixture;

[0024] Figure 5 This is the front view of the partition positioning fixture.

[0025] Figure 6 for Figure 5 The right view;

[0026] Figure 7 for Figure 5 Top view;

[0027] Figure 8 This is a schematic diagram of the utility model in use.

[0028] In the figure: 1. Partition positioning fixture, 11. First L-shaped support plate, 12. Clamping plate, 13. Pressing column, 14. Strip hole, 15. Fixing plate, 16. Drive device, 17. Sliding column, 18. C-shaped frame, 19. Longitudinal slider, 2. Longitudinal adjustment assembly, 21. Longitudinal rail, 22. First electric push rod, 23. Lateral slider, 3. Lateral compensation adjustment assembly, 31. Lateral rail, 32. Second electric push rod, 4. Extension plate, 5. Height adjustment device, 6. Lateral overall adjustment assembly, 61. Slide seat, 62. Moving block, 63. Hydraulic telescopic rod, 7. Base assembly, 71. Base, 72. Second L-shaped support plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments (for ease of description and understanding, hereinafter referred to as...). Figure 2(The above is described above). Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] Please see Figure 1-8 This utility model provides a technical solution: a welding and positioning device for the internal partition of a large horizontal water seal tank, including a partition positioning clamp 1, a longitudinal adjustment component 2, a transverse compensation adjustment component 3, a height adjustment device 5, and a transverse total adjustment component 6;

[0031] The partition positioning clamp 1 is located on one side of the horizontal water seal tank and includes a first L-shaped support plate 11, a clamping plate 12 and a driving device 16. The clamping plate 12 is arranged opposite to the first L-shaped support plate 11, and the driving device 16 is connected to the lower end of the clamping plate 12 to control the movement of the clamping plate 12 and fix the partition between the first L-shaped support plate 11 and the clamping plate 12 to achieve rapid fixing of the partition. Preferably, the driving device 16 is an electric push rod.

[0032] The longitudinal adjustment assembly 2 includes a longitudinal rail 21 and a first electric push rod 22. A C-shaped frame 18 is provided below the drive device 16. The two ends of the C-shaped frame 18 are respectively connected to the two sides of the first L-shaped support plate 11. A longitudinal slider 19 is fixed on the lower surface of the C-shaped frame 18. The longitudinal slider 19 is slidably connected to the longitudinal rail 21. The longitudinal rail 21 has an L-shaped structure. The telescopic end of the first electric push rod 22 is connected to the longitudinal slider 19. The fixed end of the first electric push rod 22 is installed on the longitudinal rail 21 and is used to control the longitudinal movement of the partition positioning clamp 1 on the longitudinal rail 21.

[0033] The lateral compensation adjustment component 3 includes a lateral rail 31 and a second electric push rod 32. A lateral slider 23 is provided at the lower end of the longitudinal rail 21. The lateral slider 23 is slidably connected to the upper end of the lateral rail 31. The lateral rail 31 is also an L-shaped structure. The telescopic end of the second electric push rod 32 is fixedly connected to the side of the longitudinal rail 21. The fixed end of the second electric push rod 32 is installed on the lateral rail 31 and is used to control the lateral displacement compensation after the partition enters the horizontal water seal tank.

[0034] The height adjustment device 5 is preferably a hydraulic lifting rod, the lower telescopic end of which is connected to the extension plate 4. The extension plate 4 is fixed on one side of the transverse track 31, and its upper end is connected to the transverse main adjustment assembly 6. It is used to adjust the height position of the partition in the water seal tank to achieve precise positioning. The extension plate 4 is mainly set to avoid interference between the height adjustment device 5 and the water seal tank, and to ensure the depth of the partition positioning clamp 1 entering the water seal tank.

[0035] The lateral adjustment assembly 6 includes a slide 61, a moving block 62, and a hydraulic telescopic rod 63. The slide 61 is fixed on the base assembly 7, which includes a base 71 and a second L-shaped support plate 72. The base 71 is installed on the ground on one side of the horizontal water seal tank. The second L-shaped support plate 72 is fixed to the upper end of the base 71. The slide 61 is fixed to the lower top of the second L-shaped support plate 72. The fixed end of the hydraulic telescopic rod 63 is fixed to the side of the second L-shaped support plate 72. The moving block 62 is slidably connected to the lower end of the slide 61. The telescopic end of the hydraulic telescopic rod 63 is connected to the moving block 62. The upper fixed end of the height adjustment device 5 is fixed to the lower surface of the moving block 62. The depth of the partition positioning clamp 1 entering the water seal tank is controlled by the hydraulic telescopic rod 63. With the lateral compensation adjustment assembly 3, the partition can be positioned at any horizontal position inside the water seal tank.

[0036] Furthermore, in order to ensure that the clamping plate 12 does not occupy the upper space during the movement process, two parallel strip holes 14 are provided on the first L-shaped support plate 11. The lower end of the clamping plate 12 passes through the strip holes 14 and is connected to the driving device 16. The driving device 16 is connected to the fixing plate 15, and the fixing plate 15 is fixedly connected to the lower surface of the first L-shaped support plate 11.

[0037] Furthermore, in order to ensure the stability and smoothness of the movement of the clamping plate 12, a slide rod 17 is provided inside the strip hole 14, and the clamping plate 12 is slidably connected to the outer side of the slide rod 17.

[0038] Furthermore, in order to securely position and clamp the partition, clamping posts 13 are evenly distributed on the side surface of the clamping plate 12 facing the first L-shaped support plate 11. The end face of the clamping posts 13 is wrapped with anti-slip rubber, and the partition is clamped and fixed by the anti-slip rubber posts.

[0039] The input ends of the drive device 16, the first electric push rod 22, the second electric push rod 32, the height adjustment device 5, and the hydraulic telescopic rod 63 are electrically connected to the output end of the external control system.

[0040] In use: Place this device on one side of the horizontal water seal tank. Use a lifting device to place the partition between the clamping plate 12 and the first L-shaped support plate 11. Then, control the clamping plate 12 to move using the drive device, pressing the partition against the surface of the first L-shaped support plate 11. At this time, adjust the height of the partition using the height adjustment device 5. Activate the hydraulic telescopic rod 63 in the lateral adjustment assembly 6 to push the partition into the water seal tank. It is important to ensure that the end face of the water seal tank does not interfere with the height adjustment device 5. If the partition needs to be fixed near one end of the water seal tank, the lateral compensation adjustment assembly 3 is not required. If the partition needs to be fixed further inside the water seal tank, the second electric push rod 22 needs to be activated to continue pushing the partition inward. After it reaches the required fixed position, control the longitudinal movement of the partition using the first electric push rod 22 in the longitudinal adjustment assembly 2, so that the partition is close to the inner wall of the water seal tank, facilitating welding inside the tank. After welding is completed, loosen the partition, remove the partition positioning fixture 1, and continue with the positioning and installation of the next partition.

[0041] This invention can significantly improve the welding and installation efficiency of internal baffles in horizontal water seal tanks, shorten the production cycle, and reduce production costs. It is also applicable to the welding and positioning of internal baffles in horizontal water seal tanks of different specifications, sizes, and shapes, and has a wide range of applications.

[0042] The parts of the utility model not described in detail are prior art. Although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model. The scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A welding positioning device for the internal partition of a large horizontal water-sealed tank, characterized in that: include: The partition positioning fixture (1) is located on one side of the horizontal water seal tank and includes a first L-shaped support plate (11), a clamping plate (12) and a driving device (16). The driving device (16) is connected to the clamping plate (12) and is used to control the movement of the clamping plate (12) to fix the partition between the first L-shaped support plate (11) and the clamping plate (12). The longitudinal adjustment component (2) is disposed at the lower end of the partition positioning clamp (1), including a longitudinal rail (21) and a first electric push rod (22). The first electric push rod (22) is mounted on the longitudinal rail (21) and the telescopic end of the first electric push rod (22) is connected to the partition positioning clamp (1) for controlling the partition positioning clamp (1) to move longitudinally on the longitudinal rail (21). A lateral compensation adjustment component (3) is provided at the lower end of the longitudinal adjustment component (2), including a lateral rail (31) and a second electric push rod (32). The second electric push rod (32) is installed on the lateral rail (31) and the telescopic end of the second electric push rod (32) is connected to the longitudinal adjustment component (2) to control the lateral displacement compensation after the partition enters the horizontal water seal tank. The height adjustment device (5) is connected at its lower end to the lateral compensation adjustment component (3) and at its upper end to the lateral total adjustment component (6) for adjusting the height position of the partition. The lateral adjustment assembly (6) includes a slide (61), a moving block (62), and a hydraulic telescopic rod (63). The slide (61) is fixed on the base assembly (7), which is installed on the ground. The moving block (62) is slidably connected to the lower end of the slide (61). The upper end of the height adjustment device (5) is fixed to the lower surface of the moving block (62). The hydraulic telescopic rod (63) is disposed between the moving block (62) and the base assembly (7).

2. The welding positioning device for the internal partition of a large horizontal water-sealed tank according to claim 1, characterized in that: The first L-shaped support plate (11) is provided with two parallel strip holes (14). The lower end of the clamping plate (12) passes through the strip holes (14) and is connected to the driving device (16). The driving device (16) is connected to the fixing plate (15), and the fixing plate (15) is fixedly connected to the lower surface of the first L-shaped support plate (11).

3. A welding positioning device for the internal partition of a large horizontal water-sealed tank according to claim 2, characterized in that: The drive device (16) is an electric push rod.

4. The welding positioning device for the internal partition of a large horizontal water-sealed tank according to claim 2, characterized in that: A slide rod (17) is provided inside the strip hole (14), and the clamping plate (12) is slidably connected to the outer side of the slide rod (17).

5. The welding and positioning device for the internal partition of a large horizontal water seal tank according to claim 1, characterized in that: The clamping plate (12) has pressure columns (13) evenly distributed on one side of the surface facing the first L-shaped support plate (11), and the end face of the pressure column (13) is wrapped with anti-slip rubber.

6. The welding and positioning device for the internal partition of a large horizontal water seal tank according to claim 1, characterized in that: A C-shaped frame (18) is provided below the driving device (16). The two ends of the C-shaped frame (18) are respectively connected to the two sides of the first L-shaped support plate (11). A longitudinal slider (19) is fixed on the lower surface of the C-shaped frame (18). The longitudinal slider (19) is slidably connected to the longitudinal track (21). The telescopic end of the first electric push rod (22) is connected to the longitudinal slider (19).

7. The welding and positioning device for internal baffles of a large horizontal water seal tank according to claim 1, characterized in that: The lower end of the longitudinal track (21) is provided with a transverse slider (23), which is slidably connected to the upper end of the transverse track (31). The telescopic end of the second electric push rod (32) is fixedly connected to the side of the longitudinal track (21).

8. The welding and positioning device for the internal partition of a large horizontal water seal tank according to claim 1, characterized in that: An extension plate (4) is connected to one side of the transverse track (31), and the height adjustment device (5) is a hydraulic lifting rod, the telescopic end of which is connected to the extension plate (4).

9. The welding and positioning device for the internal partition of a large horizontal water seal tank according to claim 1, characterized in that: The base assembly (7) includes a base (71) and a second L-shaped support plate (72). The second L-shaped support plate (72) is fixed to the upper surface of the base (71). The slide (61) is fixed to the lower top of the second L-shaped support plate (72). The fixed end of the hydraulic telescopic rod (63) is fixed to the side of the second L-shaped support plate (72).