A kind of polychrome ceramic glazing mechanism

Abstract

This utility model relates to the technical field of ceramic processing equipment, specifically a glazing mechanism for painted ceramics. The utility model includes a support frame, an L-shaped bracket fixedly connected to its surface, a glaze storage tank fixedly mounted on one side of the L-shaped bracket, a stirring motor fixedly mounted on the surface of the glaze storage tank, a feed inlet on the surface of the glaze storage tank, and a spray nozzle connected to the lower end of the glaze storage tank. A drive motor is fixedly mounted on the bottom surface of the support frame, and the output end of the drive motor rotates through the support frame. A placement plate 7 is fixedly connected to the output end of the drive motor, and three fixing plates are fixedly connected to the surface of the placement plate 7. Threaded rods are inserted into the internal threads of the fixing plates. This invention solves the problems of existing glazing equipment having a single method of fixing ceramic products, making it difficult to adapt to ceramics of different specifications, and the tendency for products to shift or even fall off during the spraying process.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing equipment technology, and in particular to a glazing mechanism for painted ceramics. Background Technology

[0002] In the production of painted ceramics, glazing is a crucial step, as its quality directly affects the appearance and performance of the ceramic products. Currently, traditional ceramic glazing methods often suffer from uneven glaze mixing and spraying, resulting in inconsistent glaze thickness on the ceramic surface and affecting the quality of the finished product. Furthermore, existing glazing equipment offers only one method of fixing ceramic products, making it difficult to adapt to ceramics of different sizes, and causing products to easily shift or even fall off during the spraying process.

[0003] Regarding the above-mentioned and existing related technologies, the inventor believes that the following defects often exist: existing glazing equipment has a single method of fixing ceramic products, which is difficult to adapt to ceramics of different specifications, and the products are prone to displacement or even falling off during the spraying process; therefore, in order to solve the above problems, a glazing mechanism for painted ceramics is proposed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing glazing equipment, which has a single method for fixing ceramic products, making it difficult to adapt to ceramics of different specifications, and causing products to easily shift or even fall off during the spraying process. Therefore, this invention proposes a glazing mechanism for painted ceramics.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a ceramic glazing mechanism, comprising a support, an L-shaped frame fixedly connected to the surface of the support, a glaze storage tank fixedly installed on one side of the L-shaped frame, a stirring motor fixedly installed on the surface of the glaze storage tank, a feed inlet on the surface of the glaze storage tank, a spray head connected to the lower end of the glaze storage tank, a drive motor fixedly installed on the bottom surface of the support, the output end of the drive motor rotating through the support, a placement plate fixedly connected to the output end of the drive motor, three fixing plates fixedly connected to the surface of the placement plate, threaded rods threaded into the fixing plates, a clamping plate rotatably connected to one end of the threaded rods, a control panel fixedly installed on one side of the L-shaped frame, and the control panel wirelessly connected to the spray head.

[0006] The aforementioned components achieve the following effects: The stirring motor continuously stirs the glaze in the storage tank, preventing glaze sedimentation and stratification, ensuring uniformity of the glazing material. The drive motor rotates the placement plate, which, in conjunction with three fixed plates and a threaded rod-adjustable clamping plate, securely holds ceramic products of different sizes and ensures uniform rotation, guaranteeing that the glaze sprayed from the spray head evenly covers the ceramic surface. Simultaneously, the wireless control connection between the control panel and the spray head allows operators to flexibly adjust spraying parameters, improving glazing efficiency and accuracy. The overall structure integrates functions such as glaze stirring, product fixation, uniform spraying, and intelligent control, effectively improving the quality and automation level of ceramic glazing.

[0007] Preferably, a protective pad is fixedly connected to one side of the clamping plate, and the protective pad is made of rubber.

[0008] The above-mentioned components achieve the following effects: by setting up a protective pad made of rubber, the ceramic is protected during clamping and fixing. At the same time, the protective pad made of rubber can reduce the corrosion of the glaze and improve the practicality of the device.

[0009] Preferably, a guide rod is slidably inserted into the fixing plate, and one end of the guide rod is fixedly connected to the clamping plate.

[0010] The effect achieved by the above components is as follows: by setting the guide rod, the movement of the clamping plate is guided, avoiding the clamping plate from rotating when the threaded rod rotates, which would prevent the clamping plate from effectively clamping and fixing the ceramic.

[0011] Preferably, the surface of the placement plate is provided with three anti-slip patterns, which are distributed in concentric circles.

[0012] The effect achieved by the above-mentioned components is as follows: by setting three anti-slip patterns in a concentric circle on the surface of the placement plate, the frictional resistance of the patterns can enhance the adhesion stability between the ceramic product and the placement plate during the rotation of the ceramic product, and prevent the product from shifting or tipping due to centrifugal force generated by rotation. At the same time, the distribution of the concentric circle patterns matches the rotation trajectory of the placement plate, which can keep the product fixed without affecting its uniform rotation, thereby further ensuring the uniformity of glaze coverage during glazing, improving the reliability of the glazing process and the product qualification rate.

[0013] Preferably, the surface of the placement plate 7 is provided with a collection groove, and a baffle plate is fixedly connected to the surface of the placement plate 7.

[0014] The effect achieved by the above components is that, through the cooperation of the collection tank and the baffle plate, the colored glaze that is not attached to the ceramic is collected in a unified manner, which improves the practicality of the rotation.

[0015] Preferably, the inner wall of the collection tank is provided with a discharge port, and a sealing plug is slidably connected to the inner wall of the discharge port. One end of the sealing plug is fixedly connected to a soft rope, and one end of the soft rope is fixedly connected to the bottom surface of the placement plate 7.

[0016] The effect achieved by the above components is as follows: when ceramics are glazed, the sealing plug blocks the outlet to ensure that the glaze recovered in the collection tank will not leak. When it is necessary to discharge or recover the glaze, the sealing plug is pulled by the soft rope to open the outlet and the glaze can be discharged smoothly without frequent manual operation. This not only improves the efficiency of glaze recovery but also reduces manual intervention and avoids glaze waste and environmental pollution.

[0017] Preferably, a protective plate is fixedly connected to the surface of the bracket.

[0018] The effect achieved by the above-mentioned components is that by setting up a protective plate, the glaze is blocked and protected when the glaze is applied to the spray head, preventing the glaze from splashing everywhere and improving the practicality of the device.

[0019] In this invention, a stirring motor continuously stirs the glaze in the glaze storage tank to prevent glaze sedimentation and stratification, ensuring the uniformity of the glazing material. A drive motor drives the placement plate 7 to rotate, which, together with three fixed plates and a clamping plate with a threaded rod adjustment, can stably clamp ceramic products of different specifications and make them rotate at a uniform speed, ensuring that the glaze sprayed from the glaze head can evenly cover the ceramic surface. At the same time, the control panel is wirelessly connected to the glaze head, which allows operators to flexibly adjust the glazing parameters, improving glazing efficiency and accuracy. The overall structure takes into account functions such as glaze stirring, product fixation, uniform spraying, and intelligent control, effectively improving the quality and automation level of ceramic glazing. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the placement plate in this utility model;

[0022] Figure 3 This is a partial structural diagram of the placement plate in this utility model;

[0023] Figure 4 This is a partial structural diagram of the placement plate in this utility model.

[0024] Legend: 1. Support; 2. L-shaped frame; 3. Glaze storage tank; 4. Stirring motor; 5. Glaze spray head; 6. Drive motor; 7. Placement plate; 8. Fixing plate; 9. Threaded rod; 10. Clamping plate; 11. Protective pad; 12. Anti-slip texture; 13. Collection trough; 14. Sealing plug; 15. Soft rope; 16. Protective plate; 17. Control panel; 18. Guide rod; 19. Blocking plate. Detailed Implementation

[0025] Reference Figure 1-4As shown, this utility model provides a technical solution: a ceramic glazing mechanism, including a support 1, an L-shaped frame 2 fixedly connected to the surface of the support 1, a glaze storage tank 3 fixedly installed on one side of the L-shaped frame 2, a stirring motor 4 fixedly installed on the surface of the glaze storage tank 3, a feed inlet on the surface of the glaze storage tank 3, a spray head 5 connected to the lower end of the glaze storage tank 3, a drive motor 6 fixedly installed on the bottom surface of the support 1, the output end of the drive motor 6 rotating through the support 1, a placement plate 7 fixedly connected to the output end of the drive motor 6, three fixing plates 8 fixedly connected to the surface of the placement plate 7, a threaded rod 9 inserted into the internal thread of the fixing plate 8, a clamping plate 10 rotatably connected to one end of the threaded rod 9, a control panel 17 fixedly installed on one side of the L-shaped frame 2, and the control panel 17 wirelessly connected to the spray head 5. The stirring motor 4 continuously stirs the glaze in the glaze storage tank 3 to prevent glaze sedimentation and stratification, ensuring the uniformity of the glazing material. The drive motor 6 rotates the placement plate 7, which, together with the three fixing plates 8 and the threaded rod 9 adjusting the clamping plate 10, can securely clamp ceramic products of different sizes and rotate them at a uniform speed, ensuring that the glaze sprayed from the spray head 5 evenly covers the ceramic surface. Simultaneously, the control panel 17 is wirelessly connected to the spray head 5, allowing operators to flexibly adjust spraying parameters, improving glazing efficiency and accuracy. The overall structure integrates functions such as glaze stirring, product fixation, uniform spraying, and intelligent control, effectively improving the quality and automation level of ceramic glazing. A protective pad 11, made of rubber, is fixedly connected to one side of the clamping plate 10. The rubber protective pad 11 protects the ceramic during clamping and fixation, while also reducing glaze corrosion and improving the device's practicality. A guide rod 18 is slidably inserted into the fixing plate 8, with one end of the guide rod 18 fixedly connected to the clamping plate 10. By setting the guide rod 18, the movement of the clamping plate 10 is guided, preventing the clamping plate 10 from rotating when the threaded rod 9 rotates, which would prevent the clamping plate 10 from effectively clamping and fixing the ceramic. The surface of the placement plate 7 is provided with three anti-slip grooves 12, which are distributed in concentric circles. By setting the three anti-slip grooves 12 in a concentric circle on the surface of the placement plate 7, the frictional resistance of the grooves can enhance the adhesion stability between the ceramic product and the placement plate 7 during the rotation of the ceramic product, avoiding displacement or tipping of the product due to centrifugal force generated by rotation. At the same time, the distribution of the concentric grooves matches the rotation trajectory of the placement plate 7, which can maintain the product's fixation without affecting its uniform rotation, thereby further ensuring the uniformity of glaze coverage during glazing, improving the reliability of the glazing process and the product qualification rate. The surface of the placement plate 7 is provided with a collection groove 13, and a blocking plate 19 is fixedly connected to the surface of the placement plate 7.By cooperating with the collection tank 13 and the baffle plate 19, the glaze that is not attached to the ceramic is collected uniformly, improving the practicality of the rotation. The inner wall of the collection tank 13 has a discharge port, and a sealing plug 14 is slidably connected to the inner wall of the discharge port. One end of the sealing plug 14 is fixedly connected to a soft rope 15, and the other end of the soft rope 15 is fixedly connected to the bottom surface of the placement plate 7. When glazing the ceramic, the sealing plug 14 blocks the discharge port, ensuring that the glaze recovered in the collection tank 13 does not leak. When it is necessary to discharge or recover the glaze, the sealing plug 14 is pulled by the soft rope 15 to open the discharge port, allowing the glaze to be discharged smoothly without frequent manual operation. This improves the glaze recovery efficiency, reduces manual intervention, and avoids glaze waste and environmental pollution. A protective plate 16 is fixedly connected to the surface of the bracket 1. By setting the protective plate 16, the glaze spray head 5 is protected during feeding, preventing glaze from splashing everywhere and improving the practicality of the device.

[0026] Working principle: Glaze is injected into the glaze storage tank 3 through the feed inlet. The stirring motor 4 is then started to continuously stir the glaze, preventing sedimentation and stratification, and ensuring uniform glaze. The uniform glaze is then sprayed through the spray nozzle 5 at the bottom of the glaze storage tank 3. The ceramic product is placed on the placement plate 7. The position of the clamping plate 10 is adjusted by rotating the threaded rod 9 inside the fixing plate 8, which, together with the fixing plate 8, securely clamps the ceramic. The rubber protective pad 11 protects the ceramic and resists glaze corrosion. The guide rod 18 ensures that the clamping plate 10 moves smoothly and does not affect the clamping effect when the threaded rod 9 rotates. After the drive motor 6 is turned on, it drives the placement plate 7 to rotate at a uniform speed. The concentric anti-slip texture 12 on the placement plate 7 increases friction and prevents the ceramic from shifting due to centrifugal force. The operator wirelessly controls the spray nozzle 5 through the control panel 17, flexibly setting parameters such as spraying speed and flow rate. The spray nozzle 5 sprays the glaze evenly onto the rotating ceramic surface. During spraying, glaze that does not adhere to the ceramic is intercepted by the baffle plate 19 on the placement plate 7 and falls into the collection tank 13. During glazing, the sealing plug 14 blocks the outlet to prevent leakage. When glaze needs to be discharged, the soft rope 15 pulls the sealing plug 14 to open the outlet, realizing automated glaze recycling. In addition, the protective plate 16 on the surface of the bracket 1 prevents glaze from splashing when the glaze head 5 is filled, ensuring a clean operating environment and personnel safety. All components work together to complete efficient and uniform glazing of ceramics.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A glazing mechanism for painted ceramics, comprising a support (1), characterized in that: An L-shaped frame (2) is fixedly connected to the surface of the bracket (1). A glaze storage tank (3) is fixedly installed on one side of the L-shaped frame (2). A stirring motor (4) is fixedly installed on the surface of the glaze storage tank (3). A feed inlet is opened on the surface of the glaze storage tank (3). A spray head (5) is connected to the lower end of the glaze storage tank (3). A drive motor (6) is fixedly installed on the bottom surface of the bracket (1). The output end of the drive motor (6) rotates through the bracket (1). A placement plate (7) is fixedly connected to the output end of the drive motor (6). Three fixing plates (8) are fixedly connected to the surface of the placement plate (7). A threaded rod (9) is inserted into the internal thread of the fixing plate (8). A clamping plate (10) is rotatably connected to one end of the threaded rod (9). A control panel (17) is fixedly installed on one side of the L-shaped frame (2). The control panel (17) is wirelessly connected to the spray head (5).

2. The glazing mechanism for painted ceramics according to claim 1, characterized in that: A protective pad (11) is fixedly connected to one side of the clamping plate (10), and the protective pad (11) is made of rubber.

3. The glazing mechanism for painted ceramics according to claim 1, characterized in that: A guide rod (18) is slidably inserted into the fixing plate (8), and one end of the guide rod (18) is fixedly connected to the clamping plate (10).

4. The glazing mechanism for painted ceramics according to claim 1, characterized in that: The surface of the placement plate (7) is provided with three anti-slip textures (12), which are distributed in concentric circles.

5. The glazing mechanism for painted ceramics according to claim 1, characterized in that: The surface of the placement plate (7) is provided with a collection groove (13), and a baffle plate (19) is fixedly connected to the surface of the placement plate (7).

6. The glazing mechanism for painted ceramics according to claim 5, characterized in that: The inner wall of the collection tank (13) is provided with a discharge port, and a sealing plug (14) is slidably connected to the inner wall of the discharge port. A soft rope (15) is fixedly connected to one end of the sealing plug (14), and one end of the soft rope (15) is fixedly connected to the bottom surface of the placement plate (7).

7. The glazing mechanism for painted ceramics according to claim 1, characterized in that: A protective plate (16) is fixedly connected to the surface of the bracket (1).

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