A cutting device for autoclaved fly ash brick production

By designing a lifting assembly and a motor-driven cutting device, the problem of laborious manual pressing and cutting was solved, achieving efficient automatic cutting of autoclaved fly ash bricks and reducing the labor intensity of workers.

CN224374428UActive Publication Date: 2026-06-19YANSHI HUATAI COMPREHENSIVE UTILIZATION BUILDING MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANSHI HUATAI COMPREHENSIVE UTILIZATION BUILDING MATERIAL CO LTD
Filing Date
2025-04-21
Publication Date
2026-06-19

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Abstract

The utility model discloses a kind of autoclaved fly ash brick production cutting devices, including body, the top of the body is fixedly connected with fixed frame, the inside sliding connection of the fixed frame has support rod, the bottom fixed connection of the support rod has cutting knife, the back of the support rod is provided with lifting assembly.The utility model places the brick to the top of metal rod, then adjusts the position of brick, then starts motor, the output end of motor drives second bevel gear to rotate, second bevel gear drives first bevel gear to rotate, first bevel gear drives rotating rod to rotate, rotating rod drives gear rotation, gear drives tooth plate to move downward, tooth plate drives support rod to move downward and is tightly closed to cutting knife, so that cutting knife can extrude brick, so that brick is broken, it is convenient to carry out cutting processing quickly, replace the mode of cutting by pressing manually, so that it can be pressed and cut electrically, save time and effort.
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Description

Technical Field

[0001] This utility model relates to the field of autoclaved fly ash brick production technology, specifically to a cutting device for autoclaved fly ash brick production. Background Technology

[0002] Autoclaved fly ash bricks are wall materials made primarily from fly ash and lime, with the addition of appropriate amounts of gypsum and aggregates. The process involves raw material preparation, pressing, and high-pressure steam curing. Here is a detailed introduction: Basic Information: Specifications: Common specifications include 240mm x 115mm x 53mm, consistent with ordinary solid clay bricks. This allows them to be compatible with traditional building techniques and construction methods, facilitating direct replacement. Strength Grades: Based on compressive and flexural strength, bricks are classified into five strength grades: MU30, MU25, MU20, MU15, and MU10. Different strength grades are suitable for different building components and types.

[0003] Autoclaved fly ash bricks require precise cutting with the aid of a cutting device during use. The commonly used manual pressing cutting device has significant drawbacks: the operator needs to apply continuous pressure to complete the cutting action through the brick. This purely mechanical drive method not only consumes about 35-50 kg of vertical pressure, but is also quite labor-intensive and increases the workload.

[0004] Therefore, the cutting device needs to be redesigned and modified to effectively prevent the current cutting device from using manual pressing cutting, which is labor-intensive and consumes a lot of manpower, increasing the workload of workers. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a cutting device for autoclaved fly ash brick production, which has the advantage of high-efficiency cutting and solves the problem that current cutting devices all use manual pressing cutting, which is labor-intensive and consumes a lot of manpower, increasing the workload of workers.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for producing autoclaved fly ash bricks, comprising a main body, a fixed frame fixedly connected to the top of the main body, a support rod slidably connected inside the fixed frame, a cutting blade fixedly connected to the bottom of the support rod, a lifting assembly provided on the back of the support rod, and a metal rod longitudinally fixedly installed inside the fixed frame.

[0007] In a preferred embodiment of this invention, the lifting assembly includes a toothed plate, which is fixedly connected to the back of the support rod. A limiting plate is fixedly connected to the rear side of the top of the fixing frame. A rotating rod is longitudinally fixedly connected to the inner side of the limiting plate. A gear is fixedly connected to the surface of the rotating rod, and the gear meshes with the toothed plate. A first inclined wheel is fixedly connected to the surface of the rotating rod. A second inclined wheel meshes with the back of the first inclined wheel. A connecting rod is fixedly connected to the back of the second inclined wheel, and a motor is fixedly connected to the back of the connecting rod.

[0008] As a preferred embodiment of this invention, a blocking ring is fixedly connected to the top of the support rod, and the blocking ring is located at the top of the fixing frame.

[0009] As a preferred embodiment of this invention, a protective cover is fixedly connected to the top of the fixing frame, and the protective cover is located on top of the lifting assembly.

[0010] As a preferred embodiment of this invention, a stabilizing ring is fixedly connected to the front side of the top of the fixing frame, and the stabilizing ring is slidably connected to the support rod.

[0011] As a preferred embodiment of this invention, the outer side of the protective cover is provided with heat dissipation vents, and the number of heat dissipation vents is several.

[0012] In a preferred embodiment of this invention, the number of metal rods is several, and the metal rods are evenly distributed in a rectangular shape.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model involves placing a brick on top of a metal rod, adjusting the brick's position, and then starting a motor. The motor's output drives a second inclined wheel to rotate, which in turn drives a first inclined wheel to rotate. The first inclined wheel then drives a rotating rod to rotate, which in turn drives a gear to rotate. The gear then drives a toothed plate to move downwards, which in turn drives a support rod to move downwards to press against the cutting blade. This allows the cutting blade to squeeze the brick, causing it to break. This facilitates rapid cutting and replaces the existing method of manual pressing and cutting, enabling electric pressing and cutting, saving time and effort.

[0015] 2. This utility model, through the setting of the lifting component, can transmit power to the connecting rod, and can make the first inclined wheel and the second inclined wheel mesh and transmit power, which is convenient for users.

[0016] 3. By setting a blocking ring, this utility model can protect the top of the support rod, allowing the support rod to slide stably with high sliding efficiency and less prone to blockage.

[0017] 4. This utility model can protect the top of the lifting component by setting a protective cover. The protection effect is excellent, making the lifting component susceptible to damage and allowing it to continue to be used.

[0018] 5. This utility model, through the setting of the stabilizing ring, allows the support rod to slide, enabling the support rod to drive the cutting blade to cut the brick, resulting in excellent stability.

[0019] 6. This utility model, through the setting of heat dissipation vents, can dissipate heat from the outside of the protective cover, allowing the motor to operate at a safe temperature and preventing overheating, thus facilitating user operation.

[0020] 7. This utility model, by setting the number of metal rods to several, can support the bricks, providing excellent support and facilitating stable brick cutting. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 This is a three-dimensional bottom view of the structure of this utility model;

[0023] Figure 3 The structure of this utility model Figure 2 Enlarged diagram of point A in the middle.

[0024] In the diagram: 1. Main body; 2. Fixing frame; 3. Support rod; 4. Cutting blade; 5. Lifting assembly; 51. Toothed plate; 52. Limiting plate; 53. Rotating rod; 54. Gear; 55. First inclined wheel; 56. Second inclined wheel; 57. Connecting rod; 58. Motor; 6. Metal rod; 7. Blocking ring; 8. Protective cover; 9. Stabilizing ring; 10. Heat dissipation vent. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1 to 3 As shown, the present invention provides a cutting device for autoclaved fly ash brick production, comprising a body 1, a fixed frame 2 fixedly connected to the top of the body 1, a support rod 3 slidably connected inside the fixed frame 2, a cutting blade 4 fixedly connected to the bottom of the support rod 3, a lifting assembly 5 provided on the back of the support rod 3, and a metal rod 6 longitudinally fixedly installed inside the fixed frame 2.

[0027] refer to Figure 3 The lifting assembly 5 includes a toothed plate 51, which is fixedly connected to the back of the support rod 3. A limit plate 52 is fixedly connected to the rear side of the top of the fixed frame 2. A rotating rod 53 is fixedly connected longitudinally to the inner side of the limit plate 52. A gear 54 is fixedly connected to the surface of the rotating rod 53. The gear 54 meshes with the toothed plate 51. A first inclined wheel 55 is fixedly connected to the surface of the rotating rod 53. A second inclined wheel 56 meshes with the back of the first inclined wheel 55. A connecting rod 57 is fixedly connected to the back of the second inclined wheel 56. A motor 58 is fixedly connected to the back of the connecting rod 57.

[0028] As a technical optimization of this utility model, the lifting component 5 can be used to drive the connecting rod 57, and the first inclined wheel 55 and the second inclined wheel 56 can mesh and drive each other, which is convenient for users.

[0029] refer to Figure 3 A blocking ring 7 is fixedly connected to the top of the support rod 3, and the blocking ring 7 is located at the top of the fixing frame 2.

[0030] As a technical optimization of this utility model, the top of the support rod 3 can be protected by the setting of the blocking ring 7, so that the support rod 3 can slide stably with high sliding efficiency and less prone to blockage.

[0031] refer to Figure 2 A protective cover 8 is fixedly connected to the top of the fixed frame 2, and the protective cover 8 is located on the top of the lifting assembly 5.

[0032] As a technical optimization of this utility model, the top of the lifting component 5 can be protected by the protective cover 8, which has a good protective effect, making the lifting component 5 less prone to damage and allowing it to be used continuously.

[0033] refer to Figure 3 A stabilizing ring 9 is fixedly connected to the front side of the top of the fixed frame 2, and the stabilizing ring 9 is slidably connected to the support rod 3.

[0034] As a technical optimization of this utility model, the support rod 3 can be slidable by setting the stabilizing ring 9, so that the support rod 3 can drive the cutting blade 4 to cut the brick, which has excellent stability.

[0035] refer to Figure 2 The outer side of the protective cover 8 is provided with heat dissipation vents 10, and there are several heat dissipation vents 10.

[0036] As a technical optimization of this utility model, the heat dissipation vent 10 can dissipate heat to the outside of the protective cover 8, so that the motor 58 can operate at a safe temperature and is less likely to overheat, making it easier for users to use.

[0037] refer to Figure 1 There are several metal rods 6, which are evenly distributed in a rectangular shape.

[0038] As a technical optimization of this utility model, by setting the number of metal rods 6 to several, the bricks can be supported, the support effect is excellent, and it is convenient to cut the bricks stably.

[0039] The working principle and usage process of this utility model are as follows: When the user needs to cut a brick, the user places the brick on the top of the metal rod 6, adjusts the position of the brick, and then starts the motor 58. The output end of the motor 58 drives the second inclined wheel 56 to rotate, the second inclined wheel 56 drives the first inclined wheel 55 to rotate, the first inclined wheel 55 drives the rotating rod 53 to rotate, the rotating rod 53 drives the gear 54 to rotate, the gear 54 drives the toothed plate 51 to move downward, and the toothed plate 51 drives the support rod 3 to move downward to press against the cutting blade 4, so that the cutting blade 4 can squeeze the brick and break it, which facilitates rapid cutting and achieves a highly efficient cutting effect.

[0040] In summary, this autoclaved fly ash brick production and cutting device, through the coordinated use of the main body 1, fixed frame 2, support rod 3, cutting blade 4, lifting assembly 5, toothed plate 51, limiting plate 52, rotating rod 53, gear 54, first inclined wheel 55, second inclined wheel 56, connecting rod 57, motor 58, and metal rod 6, solves the problem that current cutting devices all use manual pressing cutting, which is labor-intensive and increases the workload of workers.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting device for producing autoclaved fly ash bricks, comprising a main body (1), characterized in that, The top of the main body (1) is fixedly connected to a fixed frame (2), the inside of the fixed frame (2) is slidably connected to a support rod (3), the bottom of the support rod (3) is fixedly connected to a cutting blade (4), the back of the support rod (3) is provided with a lifting assembly (5), and the inside of the fixed frame (2) is longitudinally fixedly installed with a metal rod (6).

2. A cutting device for fly ash brick production as claimed in claim 1 wherein: The lifting assembly (5) includes a toothed plate (51), which is fixedly connected to the back of the support rod (3). A limiting plate (52) is fixedly connected to the rear side of the top of the fixing frame (2). A rotating rod (53) is fixedly connected to the inner side of the limiting plate (52) longitudinally. A gear (54) is fixedly connected to the surface of the rotating rod (53). The gear (54) meshes with the toothed plate (51). A first inclined wheel (55) is fixedly connected to the surface of the rotating rod (53). A second inclined wheel (56) meshes with the back of the first inclined wheel (55). A connecting rod (57) is fixedly connected to the back of the second inclined wheel (56). A motor (58) is fixedly connected to the back of the connecting rod (57).

3. A cutting device for fly ash brick production as claimed in claim 1 wherein: A blocking ring (7) is fixedly connected to the top of the support rod (3), and the blocking ring (7) is located at the top of the fixing frame (2).

4. A cutting device for fly ash brick production as claimed in claim 1 wherein: The top of the fixed frame (2) is fixedly connected to a protective cover (8), which is located on top of the lifting assembly (5).

5. A cutting device for fly ash brick production as claimed in claim 1 wherein: A stabilizing ring (9) is fixedly connected to the front side of the top of the fixed frame (2), and the stabilizing ring (9) is slidably connected to the support rod (3).

6. The autoclaved fly ash brick production and cutting device according to claim 4, characterized in that: The protective cover (8) has heat dissipation vents (10) on its outer side, and there are several heat dissipation vents (10).

7. A cutting device for fly ash brick production as claimed in claim 1 wherein: The number of metal rods (6) is several, and the metal rods (6) are evenly distributed in a rectangular shape.