Magnesium alloy large nail anode disc wire device

By designing a magnesium alloy large nail anode winding device, a power unit is used to drive the moving component and winding component to automatically wind the wire, which solves the problems of long time consumption and high labor costs of manual winding and improves production efficiency.

CN224377387UActive Publication Date: 2026-06-19山西银光华盛镁业股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
山西银光华盛镁业股份有限公司
Filing Date
2025-07-23
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Manual coiling is too time-consuming and labor-intensive, resulting in low production capacity of magnesium alloy large nail anodes and making normal production impossible.

Method used

A magnesium alloy large nail anode coiling device was designed, including a base, a moving component, a clamping component, a supporting component, and a winding component. A power device drives a moving lead screw to move the moving base and the supporting base. Combined with the clamping component and the winding component, the coil is wound automatically, improving efficiency.

Benefits of technology

This significantly improved the coiling efficiency of magnesium alloy large nail anodes, reduced labor costs, solved production bottlenecks, and enabled normal production.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the technical field of anode winding devices, specifically to a magnesium alloy large nail anode winding device, comprising a base, a moving assembly, a clamping assembly, a supporting assembly, and a winding assembly. The moving assembly includes a moving screw, a moving seat, a supporting seat, a supporting plate, and guide bars. The moving screw is rotatably connected to the base and passes through the base. The moving seat is slidably connected to the base and is located outside the moving screw. The supporting seat is fixedly connected to the moving seat and is located on top of the moving seat. Two supporting plates are fixedly connected to the supporting seat and are located on top of the supporting seat. Two guide bars are fixedly connected to the moving seat and are located on both sides of the moving seat. The clamping assembly is connected to the supporting plate, the supporting assembly is connected to the base, and the winding assembly is connected to the supporting assembly. This device solves the problems of excessively long manual winding time, high labor costs, and low production capacity, which lead to production disruptions.
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Description

Technical Field

[0001] This utility model relates to the technical field of anode coil device, and in particular to a magnesium alloy large nail anode coil device. Background Technology

[0002] Large nail anodes are a type of magnesium alloy sacrificial anode, and their demand has been increasing in recent years. Different models of large nail anodes are equipped with wires of different lengths, with the longest reaching 5.5 meters.

[0003] Before each product is packaged, the thread needs to be wound around the large nail anode before proceeding to the next process. Manually winding the thread is too time-consuming and requires a large amount of manpower. Each person can complete 200 pieces per shift, which is too low and causes production to be unable to proceed normally. The thread winding process has become the bottleneck process affecting output. Utility Model Content

[0004] The purpose of this invention is to provide a magnesium alloy large nail anode coiling device, which solves the problems of excessive time consumption, high labor costs, and low production capacity caused by manual coiling, which prevents normal production.

[0005] To achieve the above objectives, this utility model provides a magnesium alloy large nail anode winding device, including a base, a moving assembly, a clamping assembly, a supporting assembly, and a winding assembly. The moving assembly includes a moving screw, a moving seat, a supporting seat, a supporting plate, and guide bars. The moving screw is rotatably connected to the base and passes through the base. The moving seat is slidably connected to the base and is located outside the moving screw. The supporting seat is fixedly connected to the moving seat and is located on top of the moving seat. There are two supporting plates, each fixedly connected to the supporting seat and located on top of the supporting seat. There are two guide bars, each fixedly connected to the moving seat and located on both sides of the moving seat. The clamping assembly is connected to the supporting plate, the supporting assembly is connected to the base, and the winding assembly is connected to the supporting assembly.

[0006] The clamping assembly includes a pneumatic telescopic rod, a clamping plate, a positioning sleeve, and a guide rod. There are two pneumatic telescopic rods, each fixedly connected to and passing through a support plate. There are also two clamping plates, each fixedly connected to a pneumatic telescopic rod and located on opposite sides of the rod. There are also two positioning sleeves, each fixedly connected to a clamping plate and located on opposite sides of the clamping plate. Finally, there are two guide rods, each fixedly connected to a clamping plate and passing through the support plate.

[0007] The support assembly includes a support frame and a transmission plate. The support frame is fixedly connected to the base and located on top of the base. There are two transmission plates, each fixedly connected to the support frame and located on top of the support frame.

[0008] The support assembly further includes a drive shaft and a drive gear. The drive shaft is rotatably connected to the drive plate and passes through the drive plate. The drive gear is connected to the drive shaft and is located between the two drive plates.

[0009] The winding assembly includes a winding reel, limiting strips, an external gear ring, a guide seat, and a guide wheel. The winding reel is rotatably connected to the support frame and is located in the middle of the support frame. There are two limiting strips, which are fixedly connected to the winding reel and located on opposite sides of the winding reel. The external gear ring is fixedly connected to the winding reel and meshes with the transmission gear. The guide seat is connected to the winding reel and is located inside the winding reel. The guide wheel is rotatably connected to the guide seat and is located in the middle of the guide seat.

[0010] This utility model discloses a magnesium alloy large nail anode winding device. The base provides support for the device. The movable lead screw is connected to an external power device to provide transmission for the movable component. The movable seat cooperates with the movable lead screw to control the support seat. The support seat provides support for the movable component. The support plate provides support for the clamping component. The guide strip guides the movable seat. In use, the magnesium alloy large nail anode is placed in the middle of the clamping component and fixed by the clamping component. After fixing, the external power device drives the movable lead screw to rotate, causing the movable seat to move with the lead screw, simultaneously moving the support seat and the support plate synchronously. During movement, the winding component winds the magnesium alloy large nail anode clamped by the clamping component, greatly improving the winding efficiency of the magnesium alloy large nail anode and solving the problems of excessively long manual winding time, high labor costs, low production capacity, and production disruptions. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0012] Figure 1 This is a schematic diagram of the overall structure of the magnesium alloy large nail anode coil device according to the first embodiment of this utility model.

[0013] Figure 2 This is a schematic diagram of the moving component and clamping component of the first embodiment of this utility model.

[0014] Figure 3 This is a schematic diagram of the support component of the first embodiment of the present invention.

[0015] Figure 4 This is a schematic diagram of the winding assembly according to the first embodiment of the present invention.

[0016] In the diagram: 101-base, 102-moving lead screw, 103-moving seat, 104-support seat, 105-support plate, 106-guide bar, 107-pneumatic telescopic rod, 108-clamping plate, 109-positioning sleeve, 110-guide rod, 111-support frame, 112-transmission plate, 113-transmission shaft, 114-transmission gear, 115-winding reel, 116-limiting bar, 117-external gear ring, 118-guide wire seat, 119-guide wire wheel. Detailed Implementation

[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0018] The first embodiment of this application is as follows:

[0019] Please see Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of the magnesium alloy large nail anode coil device according to the first embodiment of this utility model. Figure 2 This is a schematic diagram of the moving component and clamping component according to the first embodiment of this utility model. Figure 3 This is a schematic diagram of the support component according to the first embodiment of the present invention. Figure 4 This is a schematic diagram of the winding assembly of the first embodiment of the present invention. The present invention provides a magnesium alloy large nail anode winding device, including a base 101, a moving assembly, a clamping assembly, a supporting assembly, and a winding assembly. The moving assembly includes a moving lead screw 102, a moving seat 103, a supporting seat 104, a supporting plate 105, and a guide bar 106. The clamping assembly includes a pneumatic telescopic rod 107, a clamping plate 108, a positioning sleeve 109, and a guide rod 110. The supporting assembly includes a support frame 111, a transmission plate 112, a transmission shaft 113, and a transmission gear 114. The winding assembly includes a winding disc 115, a limiting bar 116, an external gear ring 117, a guide seat 118, and a guide wheel 119. The aforementioned solution solves the problems of excessively long manual winding time, high labor costs, and low production capacity, which lead to production disruptions.

[0020] In this specific embodiment, the movable lead screw 102 is rotatably connected to the base 101 and passes through the base 101. The movable seat 103 is slidably connected to the base 101 and is located outside the movable lead screw 102. The support seat 104 is fixedly connected to the movable seat 103 and is located on top of the movable seat 103. There are two support plates 105, each fixedly connected to the support seat 104 and located on top of the support seat 104. There are two guide bars 106, each fixedly connected to the movable seat 103 and located on both sides of the movable seat 103. The clamping assembly is connected to the support plate 105. The support assembly is connected to the base 101. The winding assembly is connected to the support assembly. The base 101 provides support for the device. The movable lead screw 102 is connected to an external power source. The device is connected to provide transmission for the moving component. The moving seat 103 cooperates with the moving screw 102 to provide control for the support seat 104. The support seat 104 provides support for the moving component. The support plate 105 provides support for the clamping component. The guide bar 106 provides guidance for the moving seat 103. In use, the magnesium alloy large nail anode is placed in the middle of the clamping component and fixed by the clamping component. After fixing, the moving screw 102 is rotated by an external power device, so that the moving seat 103 moves with the moving screw 102, and at the same time, the support seat 104 and the support plate 105 move synchronously. During movement, the winding component winds the magnesium alloy large nail anode clamped by the clamping component, which greatly improves the winding efficiency of the magnesium alloy large nail anode.

[0021] The system includes two pneumatic telescopic rods 107, each fixedly connected to and passing through a support plate 105. Two clamping plates 108 are also included, each fixedly connected to a pneumatic telescopic rod 107 and positioned on opposite sides of the rod. Two positioning sleeves 109 are also included, each fixedly connected to a clamping plate 108 and positioned on opposite sides of the clamping plate. Two guide rods 110 are also included, each fixedly connected to and passing through a support plate 105. The clamping plates 108 are fixedly connected and pass through the support plates 105 respectively. The pneumatic telescopic rod 107 is used to control the clamping plates 108. The clamping plates 108 are used to support the positioning sleeves 109. The positioning sleeves 109 are used to position the magnesium alloy large nail anode. The guide rod 110 is used to guide the clamping plates 108. In use, the pneumatic telescopic rod 107 extends, pushing the clamping plates 108 and the guide rod 110 to move, clamping the magnesium alloy large nail anode between the two positioning sleeves 109, which facilitates the clamping and fixing of the magnesium alloy large nail anode of the wire to be coiled.

[0022] Secondly, the support frame 111 is fixedly connected to the base 101 and is located on top of the base 101. There are two transmission plates 112, which are fixedly connected to the support frame 111 and are located on top of the support frame 111 respectively. The support frame 111 provides support for the support assembly and the winding assembly, and the transmission plates 112 provide support for the transmission shaft 113 and the transmission gear 114.

[0023] Furthermore, the drive shaft 113 is rotatably connected to the drive plate 112 and passes through the drive plate 112. The drive gear 114 is connected to the drive shaft 113 and is located between the two drive plates 112. The drive shaft 113 is used to connect to an external power device, and the drive gear 114 is used to provide control over the winding reel 115.

[0024] Finally, the winding reel 115 is rotatably connected to the support frame 111 and located in the middle of the support frame 111. There are two limiting strips 116, each fixedly connected to the winding reel 115 and located on either side of the winding reel 115. The external gear ring 117 is fixedly connected to the winding reel 115 and meshes with the transmission gear 114. The wire seat 118 is connected to the winding reel 115 and located inside the winding reel 115. The wire wheel 119 is rotatably connected to the wire seat 118 and located in the middle of the wire seat 118. The winding reel 115... The limiting strip 116 provides support for the winding assembly and guides the winding disc 115. The external gear ring 117 cooperates with the transmission gear 114 to control the rotation of the winding disc 115. The lead seat 118 provides rotation for the lead wheel 119. In use, the external power device rotates, driving the transmission shaft 113 and the transmission gear 114 to rotate. At the same time, the transmission gear 114 and the external gear ring 117 cooperate to drive the winding disc 115 to rotate, and simultaneously drive the lead wheel 119 to rotate, so that the lead disc can be coiled on the outside of the magnesium alloy nail anode.

[0025] Using the magnesium alloy large nail anode coil device of this embodiment, the base 101 provides support for the device, the movable lead screw 102 is connected to an external power device to provide transmission for the moving component, the movable seat 103 cooperates with the movable lead screw 102 to provide control for the support seat 104, the support seat 104 provides support for the moving component, the support plate 105 provides support for the clamping component, and the guide strip 106 provides guidance for the movable seat 103. In use, the magnesium alloy large nail anode is placed on the clamping... In the middle of the assembly, the magnesium alloy large nail anode is fixed by the clamping assembly. After fixing, the moving screw 102 is rotated by an external power device, so that the moving seat 103 moves with the moving screw 102. At the same time, the support seat 104 and the support plate 105 move synchronously. During the movement, the winding assembly winds the magnesium alloy large nail anode clamped by the clamping assembly, which greatly improves the winding efficiency of the magnesium alloy large nail anode and solves the problems of long time consumption, high labor costs, low production capacity, and production disruption caused by manual winding.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments and equivalent variations made in accordance with the claims of this application are still within the scope of this application.

Claims

1. A magnesium alloy large nail anode coil device, comprising a base, characterized in that, It also includes moving components, clamping components, support components, and winding components; The moving assembly includes a moving lead screw, a moving seat, a support seat, a support plate, and guide bars. The moving lead screw is rotatably connected to the base and passes through the base. The moving seat is slidably connected to the base and is located outside the moving lead screw. The support seat is fixedly connected to the moving seat and is located on top of the moving seat. There are two support plates, each fixedly connected to the support seat and located on top of the support seat. There are two guide bars, each fixedly connected to the moving seat and located on both sides of the moving seat. The clamping assembly is connected to the support plate. The support assembly is connected to the base. The winding assembly is connected to the support assembly.

2. The magnesium alloy large nail anode coil device as described in claim 1, characterized in that, The clamping assembly includes two pneumatic telescopic rods and two clamping plates. The two pneumatic telescopic rods are fixedly connected to the support plate and pass through the support plate respectively. The two clamping plates are fixedly connected to the pneumatic telescopic rods and are located on opposite sides of the pneumatic telescopic rods respectively.

3. The magnesium alloy large nail anode coil device as described in claim 2, characterized in that, The clamping assembly further includes two positioning sleeves, which are fixedly connected to the clamping plate and located on opposite sides of the clamping plate.

4. The magnesium alloy large nail anode coil device as described in claim 3, characterized in that, The clamping assembly also includes two guide rods, which are fixedly connected to the clamping plate and pass through the support plate respectively.

5. The magnesium alloy large nail anode coil device as described in claim 4, characterized in that, The support assembly includes a support frame and a transmission plate. The support frame is fixedly connected to the base and located on top of the base. There are two transmission plates, each fixedly connected to the support frame and located on top of the support frame.

6. The magnesium alloy large nail anode coil device as described in claim 5, characterized in that, The support assembly also includes a drive shaft, which is rotatably connected to the drive plate and passes through the drive plate.

7. The magnesium alloy large nail anode coil device as described in claim 6, characterized in that, The support assembly also includes a transmission gear, which is connected to the transmission shaft and located between the two transmission plates.

8. The magnesium alloy large nail anode coil device as described in claim 7, characterized in that, The winding assembly includes a winding disc and a limiting strip. The winding disc is rotatably connected to the support frame and is located in the middle of the support frame. There are two limiting strips, which are fixedly connected to the winding disc and are located on both sides of the winding disc.

9. The magnesium alloy large nail anode coil device as described in claim 8, characterized in that, The winding assembly also includes an external gear ring, which is fixedly connected to the winding disc and meshes with the transmission gear.

10. The magnesium alloy large nail anode coil device as described in claim 9, characterized in that, The winding assembly further includes a wire seat and a wire wheel. The wire seat is connected to the winding disc and is located inside the winding disc. The wire wheel is rotatably connected to the wire seat and is located in the middle of the wire seat.