A yarn steaming device for processing a different-warp strong-twist jacquard fabric

Abstract

The utility model relates to the field of fabric processing auxiliary device, concretely relates to a steam device for strong twist jacquard fabric processing of different warp, including base, still including processing jar, heating mechanism, material placing mechanism and rotating mechanism, heating mechanism includes steam generator, cover, delivery pipe, shunt, shield subassembly and a plurality of conical nozzle, and rotating mechanism is inserted in processing jar, and rotating mechanism includes rotating shaft, traction subassembly and transmission assembly, and the top of base is fixed with supporting plate, and material placing mechanism is established on rotating shaft, and material placing mechanism includes mounting disc, sleeve rod, locating rod and a plurality of inner support subassembly, the steam device for strong twist jacquard fabric processing of different warp of the utility model can realize the even heating of each position yarn in processing jar, prevents uneven steaming, is favorable for promoting the effect of steaming, avoids the problem that some yarn in processing jar has been steamed and some yarn has not finished in the existing device.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing auxiliary devices, specifically to a steaming device for processing high-twist jacquard fabrics. Background Technology

[0002] High-twist jacquard fabric refers to fabric woven from multiple high-twist yarns. High-twist fabrics are extremely durable, with a lifespan far exceeding that of other traditional fabrics. This means we don't need to replace clothes as frequently, thus reducing resource waste. Its versatility is also a significant advantage. Whether making sportswear, casual wear, or high-end suits, high-twist fabrics can handle it all with ease. Especially in summer, garments made from high-twist fabrics offer excellent breathability; they effectively wick away sweat and keep you dry; even in hot weather, you can feel a cool and comfortable sensation.

[0003] During processing, due to the different thicknesses of the two types of high-twist yarns, the warp shrinkage rate differs, and the tension of the two types of warp yarns differs, resulting in increased warp breakage at the twist ends and difficulty in weft insertion, and the warping process is prone to small braids.

[0004] The existing yarn steaming equipment has the following shortcomings:

[0005] 1. Steam enters the processing tank from one end, first heating the yarn near the steam outlet and then heating the yarn further away. This results in uneven heating of the yarn in different parts of the tank, meaning some yarns are steamed while others are not, making it impossible to ensure the steaming effect.

[0006] 2. Each mechanism on the existing device needs to be equipped with its own separate drive source, which increases the overall power consumption of the device and is not conducive to reducing the cost of steaming yarn. Utility Model Content

[0007] The purpose of this invention is to provide a steaming device for processing jacquard fabrics with different warp twists.

[0008] To achieve this objective, the present invention adopts the following technical solution:

[0009] A steaming device for processing high-twist jacquard fabrics with different warp widths is provided, including a base;

[0010] It also includes processing tanks, heating mechanisms, material feeding mechanisms, and rotating mechanisms;

[0011] The processing tank is fixed to the top of the base by a support frame;

[0012] The heating mechanism is located on the top of the base. The heating mechanism includes a steam generator, a casing, a delivery pipe, a branch pipe, a shielding assembly, and several conical nozzles. The steam generator is located on the top of the base. The casing is fixed to the top of the steam generator by two support rods. One end of the casing has an outlet. The delivery pipe is fixed to the outer wall of the outlet. The branch pipe is fixed to the end of the delivery pipe away from the outlet. Each conical nozzle is fixed to the outer wall of the branch pipe by a branch pipe. Each branch pipe is fixedly connected to the processing tank. The shielding assembly is inserted inside the casing.

[0013] The rotating mechanism is inserted into the processing tank. The rotating mechanism includes a rotating shaft, a traction component and a transmission component. A support plate is fixedly provided on the top of the base. The rotating shaft is rotatably located between the processing tank and the support plate. The transmission component is located on the rotating shaft. The traction component is located between the shielding component and the transmission component.

[0014] The material placement mechanism is located on the rotating shaft. The material placement mechanism includes a mounting plate, a sleeve rod, a positioning rod, and several inner support components. The mounting plate is fixed at the end of the rotating shaft away from the support plate. The positioning rod is fixed at the end of the mounting plate away from the rotating shaft. The sleeve rod is sleeved on the outer wall of the positioning rod. Several inner support components are evenly spaced on the inner wall of the sleeve rod in the circumferential direction.

[0015] Preferably, the shielding assembly includes an insert plate, a push block, and an electric push rod. The electric push rod is fixedly mounted on the outer wall of one of the support rods. The insert plate is inserted into the inside of the housing. The top of the housing is provided with a slot for inserting the insert plate. The push block is fixedly mounted between one end of the insert plate and the output end of the electric push rod. The inside of the housing is integrally formed with a conical receiving cavity.

[0016] Preferably, the top of the steam generator is fixedly equipped with an air supply pipe, and the end of the casing away from the output port is equipped with an input port. The end of the air supply pipe away from the steam generator is fixedly connected to the input port.

[0017] Preferably, the traction assembly includes a pull rope, a pull block, a rack, a return spring, and two limit wheels. A guide rail is fixedly provided on the outer wall of the support plate, the rack is slidably provided on the guide rail, the pull block is fixedly provided on the other end of the insert plate, the pull rope is fixedly provided between one end of the rack and the bottom of the pull block, a limit block is fixedly provided on the outer wall of the support plate, the return spring is fixedly provided between the other end of the rack and the limit block, and the two limit wheels are respectively rotatably provided on the outer walls of the support plate and another support rod. The outer wall of the pull rope is in contact with the outer walls of the two limit wheels.

[0018] Preferably, the transmission assembly includes a first gear and a second gear. The first gear is rotatably mounted on the outer wall of the support plate, and the second gear is fixedly mounted on the end of the rotating shaft away from the mounting plate. The first gear and the second gear are meshed together.

[0019] Preferably, each inner support assembly includes a U-shaped plate, two arc-shaped tensioning plates, several clamping springs, and several insert rods. The U-shaped plate is fixed on the outer wall of the sleeve rod, and several insert rods are respectively inserted at both ends of the U-shaped plate, with the insert rods interlacing with each other. Each arc-shaped tensioning plate is fixed between every two insert rods located on one side, and each clamping spring is sleeved on the outer wall of one insert rod. The arc-shaped tensioning plate and the U-shaped plate respectively abut against the two ends of the clamping spring.

[0020] Preferably, two limiting strips are fixedly provided on the outer wall of the positioning rod, and two limiting grooves are symmetrically arranged on the inner wall of the sleeve rod, with each limiting strip being inserted into one limiting groove.

[0021] Preferably, a sealing cap is hinged to one end of the processing tank, and a handle is fixedly provided on the outer wall of the sealing cap.

[0022] The beneficial effects of this utility model are:

[0023] 1. This utility model, through the design of a processing tank, heating mechanism, material feeding mechanism, and rotating mechanism, and the equally spaced design of several conical nozzles, enables the steam delivered into the processing tank to diffuse evenly. The yarns on the yarn tubes closest to the conical nozzles come into contact with the steam first, achieving uniform heating. Furthermore, through the design of the traction component, while the steam generator delivers steam to the processing tank, it can simultaneously drive all the yarns on the sleeve rod to rotate once through the rotating shaft, thereby making them evenly contacted with the steam delivered into the processing tank. This achieves uniform heating of the yarns at all positions in the processing tank, preventing uneven steaming, improving the steaming effect, and avoiding the problem in existing devices where some yarns in the processing tank have been steamed while others have not. It also avoids small braids caused by warping.

[0024] 2. By designing a traction component, this utility model can simultaneously drive all the yarns on the sleeve rod to rotate once through the rotating shaft while steam is being supplied to the processing tank via the steam generator. This ensures uniform contact with the steam supplied into the processing tank, achieving coordinated operation of the heating mechanism and the rotating mechanism. It eliminates the need for each mechanism to be equipped with a separate drive source, which helps reduce the number of drive sources in the device, lowers the device's power consumption, and thus saves on steaming costs.

[0025] 3. This utility model designs a material feeding mechanism on a rotating shaft. The material feeding mechanism includes a mounting plate, a sleeve rod, a positioning rod, and several internal support components. It can feed multiple yarn tubes at once, thus placing multiple yarns into the processing tank at one time, achieving batch steaming of yarn, and thereby improving the efficiency of yarn steaming. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments of the present invention will be briefly described below.

[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0028] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0029] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0030] Figure 4 for Figure 2 Enlarged view of point B in the image;

[0031] Figure 5 This is a schematic diagram of the cross-sectional structure of the processing tank of this utility model;

[0032] Figure 6 for Figure 5 Enlarged view of point C in the image;

[0033] Figure 7 for Figure 5 Enlarged view of point D in the image;

[0034] Figure 8 This is a schematic diagram of the cross-sectional structure of the cover of this utility model;

[0035] In the diagram: 1. Processing tank; 2. Steam generator; 3. Cover; 4. Conveying pipe; 5. Diverter pipe; 6. Conical nozzle; 7. Branch pipe; 8. Rotating shaft; 9. Mounting plate; 10. Sleeve rod; 11. Positioning rod; 12. Insert plate; 13. Push block; 14. Electric push rod; 15. Conical receiving cavity; 16. Air supply pipe; 17. Pull rope; 18. Pull block; 19. Rack; 20. Return spring; 21. Limiting wheel; 22. Limiting block; 23. First gear; 24. Second gear; 25. U-shaped plate; 26. Arc-shaped support plate; 27. Pressing spring; 28. Insert rod; 29. ​​Limiting strip; 30. Sealing cover; 31. Handle. Detailed Implementation

[0036] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0037] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product.

[0038] Reference Figures 1 to 8 As shown, a steaming device for processing high-twist jacquard fabrics includes a base;

[0039] It also includes processing tank 1, heating mechanism, material feeding mechanism and rotating mechanism;

[0040] The processing tank 1 is fixedly mounted on top of the base by a support frame;

[0041] The heating mechanism is located on the top of the base. The heating mechanism includes a steam generator 2, a casing 3, a conveying pipe 4, a branch pipe 5, a shielding assembly, and several conical nozzles 6. The steam generator 2 is located on the top of the base. The casing 3 is fixed on the top of the steam generator 2 by two support rods. One end of the casing 3 is provided with an outlet. The conveying pipe 4 is fixed on the outer wall of the outlet. The branch pipe 5 is fixed on the end of the conveying pipe 4 away from the outlet. Each conical nozzle 6 is fixed on the outer wall of the branch pipe 5 by a branch pipe 7. Each branch pipe 7 is fixedly connected to the processing tank 1. The shielding assembly is inserted inside the casing 3.

[0042] The rotating mechanism is inserted into the processing tank 1. The rotating mechanism includes a rotating shaft 8, a traction component and a transmission component. A support plate is fixedly provided on the top of the base. The rotating shaft 8 is rotatably located between the processing tank 1 and the support plate. The transmission component is located on the rotating shaft 8. The traction component is located between the shielding component and the transmission component.

[0043] The material placement mechanism is located on the rotating shaft 8. The material placement mechanism includes a mounting plate 9, a sleeve rod 10, a positioning rod 11, and several inner support components. The mounting plate 9 is fixedly located at the end of the rotating shaft 8 away from the support plate. The positioning rod 11 is fixedly located at the end of the mounting plate 9 away from the rotating shaft 8. The sleeve rod 10 is sleeved on the outer wall of the positioning rod 11. Several inner support components are evenly spaced on the inner wall of the sleeve rod 10 in the circumferential direction.

[0044] Reference Figures 1 to 8 As shown, the shielding assembly includes an insert plate 12, a push block 13, and an electric push rod 14. The electric push rod 14 is fixedly mounted on the outer wall of one of the support rods. The insert plate 12 is inserted into the inside of the housing 3. The top of the housing 3 has a slot for inserting the insert plate 12. The push block 13 is fixed between one end of the insert plate 12 and the output end of the electric push rod 14. The inside of the housing 3 is integrally formed with a conical receiving cavity 15. When the steam generated by the steam generator 2 is delivered from the air supply pipe 16 to the inlet on the housing 3, the controller activates the electric push rod 14, causing the output end of the electric push rod 14 to extend upwards. Block 13 is fixedly connected to the insert plate 12, and the insert plate 12 is inserted into the cover 3, so that the insert plate 12 rises from the conical receiving cavity 15 to the slot, realizing the connection between the inlet, the conical receiving cavity 15 and the outlet, and conveying steam to the conveying pipe 4. Since the end of the conveying pipe 4 away from the outlet is fixedly connected to several branch pipes 7 through the diversion pipe 5, each conical nozzle 6 is fixedly connected to a branch pipe 7. The several conical nozzles 6 are designed with equal spacing, so that the conveyed steam diffuses evenly after entering the interior of the processing tank 1. The yarns on the several yarn tubes close to the several conical nozzles 6 come into contact with the steam first, realizing uniform heating.

[0045] Reference Figures 1 to 8 As shown, a gas supply pipe 16 is fixedly installed on the top of the steam generator 2, and an inlet is provided at the end of the casing 3 away from the outlet. The end of the gas supply pipe 16 away from the steam generator 2 is fixedly connected to the inlet. This device is equipped with a controller, and all electrical devices on the device are electrically connected to the controller. When the sealing cover 30 is closed, the solenoid valve (not shown in the figure) installed on the outer wall of the gas supply pipe 16 is activated by the controller, thereby opening the gas supply pipe 16 and allowing the steam generated by the steam generator 2 to be delivered from the gas supply pipe 16 to the inlet of the casing 3.

[0046] Reference Figures 1 to 8 As shown, the traction assembly includes a pull rope 17, a pull block 18, a rack 19, a return spring 20, and two limiting wheels 21. A guide rail is fixedly mounted on the outer wall of the support plate. The rack 19 slides on the guide rail. The pull block 18 is fixedly mounted on the other end of the insert plate 12. The pull rope 17 is fixedly mounted between one end of the rack 19 and the bottom of the pull block 18. A limiting block 22 is fixedly mounted on the outer wall of the support plate. The return spring 20 is fixedly mounted between the other end of the rack 19 and the limiting block 22. The two limiting wheels 21 are rotatably mounted on the outer walls of the support plate and another support rod, respectively. The outer wall of the pull rope 17 contacts the outer walls of the two limiting wheels 21. The electric push rod 14... While the output end extends upward, causing the insert plate 12 to slide upward inside the cover 3, that is, while steam is being supplied to the processing tank 1 through the steam generator 2, the rack 19 is slidably connected to the guide rail, the pull block 18 is fixedly connected to the other end of the insert plate 12, one end of the rack 19 and the bottom of the pull block 18 are fixedly connected to the two ends of the pull rope 17 respectively, and the other end of the rack 19 and the limiting block 22 are fixedly connected to the two ends of the return spring 20 respectively. Under the guidance of the two limiting wheels 21, the rack 19 slides towards the end of the steam generator 2 inside the guide rail. During this process, the return spring 20 changes from the initial state to the stretched state.

[0047] Reference Figures 1 to 8As shown, the transmission assembly includes a first gear 23 and a second gear 24. The first gear 23 is rotatably mounted on the outer wall of the support plate, and the second gear 24 is fixedly mounted on the end of the rotating shaft 8 away from the mounting plate 9. The first gear 23 and the second gear 24 are meshed together. When the rack 19 slides towards the end of the steam generator 2 inside the guide rail, the first gear 23 is rotatably connected to the support plate, and the second gear 24 is fixedly connected to the end of the rotating shaft 8 away from the mounting plate 9. The meshing of the first gear 23 and the second gear 24 causes the first gear 23 to rotate by one-third of an angle. Since the number of teeth of the first gear 23 is designed to be three times the number of teeth of the second gear 24, the second gear 24 is driven to rotate one revolution. This further drives all the yarns on the sleeve rod 10 to rotate one revolution through the rotating shaft 8, thereby making uniform contact with the steam delivered into the processing tank 1, achieving uniform heating, preventing uneven steaming, and improving the steaming efficiency. It should be noted that in order to ensure the steaming effect, the steam generator 2 needs to deliver steam to the processing tank 1 multiple times, so that the sleeve rod 10 synchronously drives all the yarns to rotate multiple times, improving the steaming effect.

[0048] Reference Figures 1 to 8 As shown, each inner support assembly includes a U-shaped plate 25, two arc-shaped tensioning plates 26, several clamping springs 27, and several insert rods 28. The U-shaped plate 25 is fixedly mounted on the outer wall of the sleeve rod 10. Several insert rods 28 are respectively inserted at both ends of the U-shaped plate 25, and the insert rods 28 are staggered. Each arc-shaped tensioning plate 26 is fixedly mounted between every two insert rods 28 located on one side. Each clamping spring 27 is sleeved on the outer wall of one insert rod 28. The arc-shaped tensioning plates 26 and the U-shaped plates 25 are respectively... When the yarn is steamed, the yarn tube with the yarn wound on it is first put onto the outer wall of the two arc-shaped support plates 26. When it is put on, the several pressure springs 27 change from the initial state to the taut state when they are subjected to the resistance force of the yarn tube on the two arc-shaped support plates 26. This causes the several intersecting insert rods 28 to slide from the outside to the inside at both ends of the U-shaped plate 25. Thus, the inner circle of the yarn tube is tightened by the two arc-shaped support plates 26, thereby realizing the feeding of the yarn.

[0049] Reference Figures 1 to 8 As shown, two limiting strips 29 are fixedly provided on the outer wall of the positioning rod 11, and two limiting grooves are symmetrically arranged on the inner wall of the sleeve rod 10. Each limiting strip 29 is inserted into a limiting groove. When the yarn is fed onto the outer wall of the sleeve rod 10, the worker first pulls open the sealing cover 30 through the handle 31, and then aligns the two limiting strips 29 on the positioning rod 11 with the two limiting grooves on the inner wall of the sleeve rod 10, so that the sleeve rod 10 is horizontally sleeved onto the outer wall of the positioning rod 11, that is, the yarn is put into the inside of the processing tank 1.

[0050] Reference Figures 1 to 8As shown, a sealing cover 30 is hinged to one end of the processing tank 1. A handle 31 is fixed on the outer wall of the sealing cover 30. When the yarn is put into the processing tank 1, the sealing cover 30 is closed. It should be noted that a locking element (not shown in the figure) is provided between the end of the sealing cover 30 near the handle 31 and the processing tank 1. The locking element is existing technology and will not be described in detail here. The locking element can achieve the effect of tight sealing of the sealing cover 30 with the processing tank 1 when closed, preventing steam leakage and avoiding resource waste.

Claims

1. A steaming device for processing high-twist jacquard fabrics, comprising a base, characterized in that: It also includes a processing tank (1), a heating mechanism, a material feeding mechanism, and a rotating mechanism; The processing tank (1) is fixed to the top of the base by a support frame; The heating mechanism is located on the top of the base. The heating mechanism includes a steam generator (2), a casing (3), a conveying pipe (4), a branch pipe (5), a shielding assembly, and several conical nozzles (6). The steam generator (2) is located on the top of the base. The casing (3) is fixed on the top of the steam generator (2) by two support rods. One end of the casing (3) is provided with an outlet. The conveying pipe (4) is fixed on the outer wall of the outlet. The branch pipe (5) is fixed on the end of the conveying pipe (4) away from the outlet. Each conical nozzle (6) is fixed on the outer wall of the branch pipe (5) by a branch pipe (7). Each branch pipe (7) is fixedly connected to the processing tank (1). The shielding assembly is inserted inside the casing (3). The rotating mechanism is inserted on the processing tank (1). The rotating mechanism includes a rotating shaft (8), a traction component and a transmission component. A support plate is fixedly provided on the top of the base. The rotating shaft (8) is rotatably located between the processing tank (1) and the support plate. The transmission component is located on the rotating shaft (8). The traction component is located between the shielding component and the transmission component. The material placement mechanism is located on the rotating shaft (8). The material placement mechanism includes a mounting plate (9), a sleeve rod (10), a positioning rod (11), and several inner support components. The mounting plate (9) is fixedly located at the end of the rotating shaft (8) away from the support plate. The positioning rod (11) is fixedly located at the end of the mounting plate (9) away from the rotating shaft (8). The sleeve rod (10) is sleeved on the outer wall of the positioning rod (11). Several inner support components are evenly spaced on the inner wall of the sleeve rod (10) in the circumferential direction.

2. The steaming device for processing high-twist jacquard fabrics according to claim 1, characterized in that: The shielding assembly includes a plate (12), a push block (13), and an electric push rod (14). The electric push rod (14) is fixed on the outer wall of one of the support rods. The plate (12) is inserted into the inside of the cover (3). The top of the cover (3) is provided with a slot for inserting the plate (12). The push block (13) is fixed between one end of the plate (12) and the output end of the electric push rod (14). The inside of the cover (3) is integrally formed with a conical receiving cavity (15).

3. The steaming device for processing high-twist jacquard fabrics according to claim 2, characterized in that: A gas supply pipe (16) is fixedly provided on the top of the steam generator (2), and an inlet is provided at the end of the cover (3) away from the outlet. The end of the gas supply pipe (16) away from the steam generator (2) is fixedly connected to the inlet.

4. The steaming device for processing high-twist jacquard fabrics according to claim 3, characterized in that: The traction assembly includes a pull rope (17), a pull block (18), a rack (19), a return spring (20), and two limit wheels (21). A guide rail is fixed on the outer wall of the support plate. The rack (19) slides on the guide rail. The pull block (18) is fixed on the other end of the insert plate (12). The pull rope (17) is fixed between one end of the rack (19) and the bottom of the pull block (18). A limit block (22) is fixed on the outer wall of the support plate. The return spring (20) is fixed between the other end of the rack (19) and the limit block (22). The two limit wheels (21) are rotatably mounted on the outer walls of the support plate and another support rod, respectively. The outer wall of the pull rope (17) contacts the outer walls of the two limit wheels (21).

5. The steaming device for processing high-twist jacquard fabrics according to claim 4, characterized in that: The transmission assembly includes a first gear (23) and a second gear (24). The first gear (23) is rotatably mounted on the outer wall of the support plate, and the second gear (24) is fixedly mounted on the end of the rotating shaft (8) away from the mounting plate (9). The first gear (23) and the second gear (24) are meshed together.

6. The steaming device for processing high-twist jacquard fabrics according to claim 5, characterized in that: Each internal support assembly includes a U-shaped plate (25), two arc-shaped tension plates (26), several clamping springs (27), and several insert rods (28). The U-shaped plate (25) is fixed on the outer wall of the sleeve rod (10). Several insert rods (28) are respectively inserted at both ends of the U-shaped plate (25) and the insert rods (28) are interleaved. Each arc-shaped tension plate (26) is fixed between every two insert rods (28) located on one side. Each clamping spring (27) is sleeved on the outer wall of one insert rod (28). The arc-shaped tension plate (26) and the U-shaped plate (25) respectively abut against the two ends of the clamping spring (27).

7. The steaming device for processing high-twist jacquard fabrics according to claim 6, characterized in that: Two limiting strips (29) are fixed on the outer wall of the positioning rod (11), and two limiting grooves are symmetrically arranged on the inner wall of the sleeve rod (10). Each limiting strip (29) is inserted into a limiting groove.

8. The steaming device for processing high-twist jacquard fabrics according to claim 7, characterized in that: A sealing cap (30) is hinged to one end of the processing tank (1), and a handle (31) is fixed on the outer wall of the sealing cap (30).

Images