A pressure gauge monitoring device

Abstract

This utility model provides a pressure gauge monitoring device, belonging to the field of pressure gauge monitoring technology. It includes a pressure gauge with its scale facing left. A monitoring device is located on the left side of the pressure gauge, and a fixing component for securing the monitoring device is provided between the pressure gauge and the monitoring device. A pressure-sensing tube is vertically installed at the bottom of the pressure gauge, and a pressure-bearing device is fixedly connected to the lower end of the pressure-sensing tube. This utility model provides a pressure gauge monitoring device that enables accurate, safe, and real-time monitoring and recording of the pressure gauge through a remote pressure gauge monitoring device. This not only meets the requirements of construction acceptance standards and inspection rules for pressure gauge accuracy and timed recording, but also avoids the safety hazards associated with frequent close-range observation and recording of instruments by personnel.

Description

Technical Field

[0001] This utility model belongs to the field of pressure gauge monitoring technology, and specifically relates to a pressure gauge monitoring device. Background Technology

[0002] Pressure gauges are widely used in pressure-bearing special equipment such as pressure pipelines, pressure vessels, and boilers. Their display accuracy and reliability play a crucial role throughout the lifecycle of such equipment, especially in pressure tests during the manufacturing, installation, modification, and repair of this equipment. These tests directly impact the success of the pressure tests and the safety of personnel involved. Pressure tests on pressure-bearing special equipment are vital for verifying design specifications and ensuring product quality, and they also serve as a point of contention in the inspection process.

[0003] According to the requirements of construction acceptance standards and supervision rules, personnel involved in pressure testing and inspection need to regularly observe and record the pressure gauges during the testing process. During pressure testing, the testing equipment often has to withstand 1.0 to 2.0 times the design pressure, and the test pressure ranges from 0.1 MPa to 501 MPa. Frequent personnel approaching the testing equipment poses a significant safety risk, especially in the manufacture, installation, modification, and repair of pressure-bearing special equipment, where accidents such as weld cracking, nozzle or end cap ejection may occur during pressure testing. Therefore, a pressure gauge monitoring device is needed to address this issue. Utility Model Content

[0004] To achieve the above objectives, this utility model provides a pressure gauge monitoring device, including a pressure gauge, the scale of which faces to the left, a monitoring device on the left side of the pressure gauge, and a fixing component for fixing the monitoring device between the pressure gauge and the monitoring device.

[0005] The pressure gauge has a vertically installed pressure tap at the bottom, and a pressure-bearing device is fixedly connected to the lower end of the pressure tap. A valve is installed on the pressure tap.

[0006] Furthermore, the monitoring device includes a waterproof and dustproof housing, and a camera is located in the middle of the housing, with the camera facing the scale of the pressure gauge.

[0007] Furthermore, the fixing component includes a plurality of U-shaped clamps, which are fixed on the pressure gauge and arranged circumferentially around the pressure gauge. A connecting rod is provided between the clamps and the housing, with one end of the connecting rod hinged to the right side of the housing and the other end of the connecting rod hinged to the clamps.

[0008] Furthermore, the clamping block includes an L-shaped first clamping block and an I-shaped second clamping block;

[0009] The short rod portion of the first clamping block is located on the left side of the pressure gauge, and the connecting rod is hinged to the short rod portion. A screw is vertically fixed to the end face of the long rod portion of the first clamping block away from the connecting rod. The second clamping block is slidably sleeved on the screw. A nut is provided on the side of the second clamping block away from the first clamping block, and the nut is threaded onto the screw.

[0010] Furthermore, a padding layer is laid on the inner wall of the opening end of the clamping block.

[0011] Furthermore, it also includes an integration module, which is connected to the monitoring device via a wiring harness.

[0012] The advantages of this utility model are: This utility model provides a pressure gauge monitoring device, which enables accurate, safe and real-time monitoring and recording of pressure gauges through a remote pressure gauge monitoring device. It not only meets the requirements of construction acceptance standards and inspection rules for pressure gauge accuracy and timed recording, but also avoids the problem of safety hazards caused by frequent close-range observation and recording of instruments by personnel.

[0013] Furthermore, if the inspection rules allow in the future, inspectors can witness the inspection process through remote on-site instrument monitoring terminals, which reduces the time and economic costs for inspectors to travel to and from the inspection site, reduces the manual cost of pressure test recording and the waiting time cost for inspection by the inspected unit, improves the production efficiency of the inspected unit, and also realizes the digitalization, visualization, traceability and standardized recording of pressure tests.

[0014] Meanwhile, through wireless network technology, real-time video recording module, real-time data recognition module, data analysis module, and abnormal data alarm module, test personnel and inspection personnel can monitor the status of local instruments and receive alarm information in real time at the receiving terminal, and respond to sudden abnormal situations that occur on site immediately.

[0015] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0016] Figure 1 This is the first schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a second schematic diagram of the structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the component structure of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Pressure gauge; 2. Monitoring equipment; 21. Housing; 22. Camera; 3. Fixing component; 31. Clamping block; 311. First clamping block; 312. Second clamping block; 32. Connecting rod; 33. Screw; 34. Nut; 4. Pressure tapping pipe; 5. Pressure-bearing equipment; 6. Integrated module; 7. Wiring harness; 8. Valve. Detailed Implementation

[0020] To further illustrate the technical means and effects of this utility model in achieving its intended purpose, the specific implementation methods, structural features and effects of this utility model are described in detail below with reference to the accompanying drawings and embodiments.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "aligned", "overlapping", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0024] Example 1

[0025] This embodiment provides, for example Figures 1-3The pressure gauge monitoring device shown includes a pressure gauge 1 with its scale facing left. A monitoring device 2 is located on the left side of the pressure gauge 1. The monitoring device 2 includes a waterproof and dustproof housing 21, with a camera 22 located in the center of the housing 21. The camera 22 is a standard camera, employing a high-definition standard camera 22 with night vision and autofocus functions. The standard lens provides an image closer to human vision, ensuring the accuracy of the detected pointer readings. Because the pressure test environment is complex and diverse, the pressurization and holding processes are conducted continuously at night, making it impossible to guarantee sufficient lighting during these processes. Therefore, a certain level of night vision capability is required. The lens image is clear enough, and the lens used should have a certain autofocus function. The camera 22 is facing the scale of the pressure gauge 1. In addition to the standard camera 22 and waterproof and dustproof housing 21, the monitoring also includes a temperature sensor. The temperature sensor is a thermistor type temperature sensor, which has high sensitivity and low cost. The temperature range is generally -50℃ to 150℃, which meets the requirements for detecting the ambient temperature during the pressure test. The housing 21 is made of plastic. The hinge interface between the back of the housing 21 and the connecting rod 32 is arranged in an equilateral triangle. The waterproof and dustproof housing 21 has the camera 22 and temperature sensor data interface on the side. The data interface has a waterproof and dustproof protective cover.

[0026] A fixing component 3 for securing the monitoring device 2 is provided between the pressure gauge 1 and the monitoring device 2. The fixing component 3 includes several U-shaped clamps 31, which are fixed to the pressure gauge 1 and arranged circumferentially around the pressure gauge 1. Since the surface of the scale of the pressure gauge 1 is mostly made of glass, while the opposite side of the scale (i.e., the back side of the pressure gauge 1) is a metal shell, a padding layer is laid on the inner wall of the clamps 31 that are fixed to the pressure gauge 1 to prevent damage to the scale of the pressure gauge 1 during clamping. A connecting rod 32 is provided between the clamps 31 and the outer shell 21. The connecting rod 32 is made of hollow, lightweight metal rod. One end of the connecting rod 32 is hinged to the right side of the outer shell 21, and the other end of the connecting rod 32 is hinged to the clamps 31. Considering the change in the diameter of the pressure gauge 1 dial, the camera lens angle, and the clarity of the image, the connecting rod 32 is equipped with 15mm diameter... One set each of the 0mm and 250mm specifications is provided. The clamping block 31 includes an L-shaped first clamping block 311 and an I-shaped second clamping block 312. The short rod of the first clamping block 311 is located on the left side of the pressure gauge 1, and the connecting rod 32 is hinged to the short rod. The long rod of the first clamping block 311 is vertically fixed with a screw 33 on the end face away from the connecting rod 32. The second clamping block 312 is slidably sleeved on the screw 33. A nut 34 is provided on the side of the second clamping block 312 away from the first clamping block 311. The nut 34 is threaded onto the screw 33. By setting the camera 22 directly in front of the pressure gauge 1, it is ensured that the image of the pressure gauge 1 captured by the camera 22 does not show pointer deviation and the accuracy of the data analysis module identification. The nut 34 is a wing nut, so that the staff can manually tighten it without the need for wrenches or other tools during on-site use.

[0027] The pressure gauge 1 has a vertically installed pressure tap 4 at its bottom, with a valve 8 on the pressure tap 4. The lower end of the pressure tap 4 is fixedly connected to a pressure-bearing device 5, which is a pressure pipeline, pressure vessel, boiler, or other pressurized equipment that needs to be pressure tested. It also includes an integrated module 6, which is an integrated unit of a data analysis and processing module, a data storage module, a remote data transmission module, an abnormal alarm module, and a power supply module. It is equipped with a protective housing, and the side of the protective housing has a camera 22 data interface, a data storage module data export interface, a power supply module switch, a power supply module power display, a power supply module charging interface, an external power interface, and a heat dissipation window (the protective housing is a split type that can be inspected and repaired, and has waterproof, dustproof, and certain resistance to external impact). The integrated module 6 is connected to the monitoring device 2 through a wiring harness 7, which is a data transmission cable between the camera 22, the temperature sensor, and other integrated modules 6.

[0028] In summary, this utility model provides a pressure gauge monitoring device that enables accurate, safe, and real-time monitoring and recording of pressure gauge 1 through a remote pressure gauge 1 monitoring device. This not only meets the requirements of construction acceptance standards and inspection rules for the accuracy and timed recording of pressure gauge 1, but also avoids the problem of safety hazards caused by frequent close-range observation and recording of instruments by personnel.

[0029] Furthermore, if the inspection rules allow in the future, inspectors can witness the inspection process through remote on-site instrument monitoring terminals, which reduces the time and economic costs for inspectors to travel to and from the inspection site, reduces the manual cost of pressure test recording and the waiting time cost for inspection by the inspected unit, improves the production efficiency of the inspected unit, and also realizes the digitalization, visualization, traceability and standardized recording of pressure tests.

[0030] Meanwhile, through wireless network technology, real-time video recording module, real-time data recognition module, data analysis module, and abnormal data alarm module, test personnel and inspection personnel can monitor the status of local instruments and receive alarm information in real time at the receiving terminal, and respond to sudden abnormal situations that occur on site immediately.

[0031] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.

Claims

1. A pressure gauge monitoring device, characterized in that: Includes a pressure gauge (1), the scale of the pressure gauge (1) faces to the left, a monitoring device (2) is provided on the left side of the pressure gauge (1), and a fixing component (3) for fixing the monitoring device (2) is provided between the pressure gauge (1) and the monitoring device (2); The pressure gauge (1) has a vertical pressure tap (4) at its bottom. The lower end of the pressure tap (4) is fixedly connected to a pressure-bearing device (5), and a valve (8) is provided on the pressure tap (4).

2. The pressure gauge monitoring device as described in claim 1, characterized in that: The monitoring device (2) includes a waterproof and dustproof housing (21), and a camera (22) is provided in the middle of the housing (21), which faces the scale of the pressure gauge (1).

3. The pressure gauge monitoring device as described in claim 2, characterized in that: The fixing component (3) includes a plurality of U-shaped clamps (31), which are fixed on the pressure gauge (1) and arranged in a circle with the pressure gauge (1) as the center. A connecting rod (32) is provided between the clamps (31) and the outer shell (21). One end of the connecting rod (32) is hinged to the right side of the outer shell (21), and the other end of the connecting rod (32) is hinged to the clamps (31).

4. The pressure gauge monitoring device as described in claim 3, characterized in that: The clamping block (31) includes an L-shaped first clamping block (311) and an I-shaped second clamping block (312); The short rod portion of the first clamping block (311) is located on the left side of the pressure gauge (1), and the connecting rod (32) is hinged to the short rod portion. A screw (33) is vertically fixed to one end face of the long rod portion of the first clamping block (311) away from the connecting rod (32). The second clamping block (312) is slidably sleeved on the screw (33). A nut (34) is provided on the side of the second clamping block (312) away from the first clamping block (311). The nut (34) is threadedly sleeved on the screw (33).

5. The pressure gauge monitoring device as described in claim 3, characterized in that: A padding layer is laid on the inner wall of the opening end of the clamping block (31).

6. The pressure gauge monitoring device as described in claim 1, characterized in that: It also includes an integration module (6), which is connected to the monitoring device (2) via a wiring harness (7).

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