Electronic component inserting and pasting integrated machine

Abstract

This utility model discloses an integrated electronic component placement machine, relating to the technical field of electronic component placement equipment. It includes a frame, with a placement machine and a worktable mounted on the top of the frame. A placement assembly is also mounted on the top of the frame, comprising a beam frame. A motor is mounted on one side of the beam frame, and a conveyor roller is mounted on the drive shaft of the motor. A lifting cylinder is also mounted on the beam frame. By activating the motor, the drive shaft rotates the conveyor roller, transporting the component to be placed and the PCB to the placement head on the beam frame. Then, the lifting cylinder is activated, causing its drive end to reciprocate. During this process, the drive end of the lifting cylinder pushes a horizontal component to compress a return spring, which in turn drives a vertical component, a horizontal component, and a sliding hole to reciprocate, driving a gear to rotate. This gear then rotates a disc and the placement head, placing the component and PCB together electrically.

Description

Technical Field

[0001] This utility model relates to the technical field of electronic component placement equipment, specifically an integrated electronic component placement machine. Background Technology

[0002] An electronic component insertion machine is a device that inserts electronic components into through-holes in a PCB (printed circuit board). Widely used in the production of electronic equipment, this machine automates the precise insertion of electronic components onto the PCB according to a pre-set program. The advent of this machine has greatly improved production efficiency and the accuracy of component installation, thereby enhancing product quality and reliability.

[0003] However, existing electronic component insertion machines still require manual placement of surface mount components onto the PCB surface before insertion processing, which is time-consuming and labor-intensive, increasing the workload of personnel. To address this issue, we designed an integrated electronic component insertion and placement machine. Utility Model Content

[0004] The purpose of this invention is to provide an integrated electronic component placement machine to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides an integrated electronic component placement machine, including a frame, an insertion machine and a worktable at the top of the frame, a placement assembly at the top of the frame, a beam frame, a motor on one side of the beam frame, a conveyor roller on the drive shaft of the motor, a lifting cylinder on the beam frame, a horizontal member slidably connected to the beam frame, a limit rod at the bottom of the horizontal member, a return spring movably sleeved on the limit rod, the other end of the return spring being mounted on the beam frame, a vertical member at the bottom of the horizontal member, a horizontal member rotatably mounted at the bottom of the beam frame, a sliding hole at the bottom of the horizontal member, and the bottom end of the vertical member slidably inserted into the horizontal member, a rotating disk rotatably mounted at the bottom of the worktable, a gear fixedly sleeved on the rotating disk, the sliding hole abutting against one of the teeth of the gear, a disc fixedly sleeved on the top of the rotating disk, and placement heads arranged around the circumference of the disc.

[0006] Furthermore, a limiting through hole is provided in the horizontal member, and the bottom end of the vertical member is slidably inserted into the limiting through hole.

[0007] Furthermore, a mounting opening is provided on one side of the beam frame, and the mounting head is slidably inserted into the mounting opening.

[0008] Furthermore, a limiting piece is provided on the side of the conveying roller away from the motor, and the diameter of the limiting piece is larger than the diameter of the conveying roller.

[0009] Furthermore, it also includes a limiting component, which includes a connector disposed at the bottom of the beam frame and engages with a sliding hole.

[0010] Furthermore, two fixed beams are symmetrically arranged on the top of the frame, and the beam frame is fixedly connected to the fixed beams.

[0011] Furthermore, the number of beam frames is fourteen, and the fourteen beam frames are fixedly installed side by side between two fixed beams.

[0012] Furthermore, a protective cover is also provided on the beam frame.

[0013] Furthermore, two bases are symmetrically fixedly installed on the top of the frame, and a slide bar is provided on the top of the base. The bottom of the worktable is provided with a groove that matches the slide bar, and the worktable is slidably sleeved on the slide bar through the groove.

[0014] Furthermore, a conveyor rail is provided on the top of the frame, and the conveyor rail is located on the front side of the beam frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: by turning on the motor, the drive shaft of the motor can drive the conveyor roller to rotate, so that the component to be mounted and the PCB are conveyed on the beam to the mounting head. Then, the lifting cylinder is turned on, so that the drive end of the lifting cylinder reciprocates. During this process, the drive end of the lifting cylinder pushes the horizontal component to compress the return spring and shortens it, and drives the vertical component to drive the horizontal component and the sliding hole to reciprocate and drive the gear to rotate. The gear drives the disc and the mounting head to rotate and mount the component to be mounted together with the PCB. Thus, the component to be mounted is mounted to the PCB electrically.

[0016] Compared with the prior art, the beneficial effects of this utility model are: by placing the circuit board on the worktable and then pushing the worktable so that the worktable slides on the slide bar to a suitable position at the bottom of the insertion machine, the circuit board can be inserted and processed in conjunction with the insertion machine. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the front exterior of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the external side of this utility model;

[0019] Figure 3 This is a top view of the external three-dimensional structure of the beam frame of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the external side of the beam frame of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the workbench of this utility model, viewed from below.

[0022] In the diagram: 1. Frame; 2. Insertion machine; 3. Workbench; 4. Beam frame; 5. Motor; 6. Conveyor roller; 7. Lifting cylinder; 8. Horizontal component; 9. Limiting rod; 10. Return spring; 11. Vertical component; 12. Connecting component; 13. Horizontal component; 14. Sliding hole; 15. Rotating disk; 16. Gear; 17. Disc; 18. Placement head; 19. Placement port; 20. Limiting plate; 21. Protective cover; 22. Base; 23. Sliding bar; 24. Fixed beam; 25. Conveyor track. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution: an integrated electronic component insertion and placement machine, including a frame 1, an insertion machine 2 and a worktable 3 on the top of the frame 1, a placement assembly on the top of the frame 1, the placement assembly including a beam frame 4, a motor 5 on one side of the beam frame 4, a conveyor roller 6 on the drive shaft of the motor 5, a lifting cylinder 7 on the beam frame 4, a horizontal member 8 slidably connected to the beam frame 4, a limit rod 9 at the bottom of the horizontal member 8, a return spring 10 movably sleeved on the limit rod 9, the other end of the return spring 10 being disposed on the beam frame 4, and a vertical member 11 at the bottom of the horizontal member 8;

[0025] A horizontal member 13 is rotatably mounted at the bottom of the beam frame 4. A sliding hole 14 is provided at the bottom of the horizontal member 13. The bottom end of the vertical member 11 is slidably inserted into the horizontal member 13. A rotating disk 15 is rotatably mounted at the bottom of the worktable 3. A gear 16 is fixedly sleeved on the rotating disk 15. The sliding hole 14 abuts against one of the teeth of the gear 16. A disc 17 is fixedly sleeved on the top of the rotating disk 15. A mounting head 18 is provided around the circumference of the disc 17. A mounting opening 19 is provided on one side of the beam frame 4. The mounting head 18... 8 is slidably inserted into the mounting port 19. Two fixed beams 24 are symmetrically arranged on the top of the frame 1. The beam frame 4 is fixedly connected to the fixed beams 24. A conveyor rail 25 is provided on the top of the frame 1. The conveyor rail 25 is located on the front side of the beam frame 4. Two bases 22 are symmetrically fixedly installed on the top of the frame 1. A slide bar 23 is provided on the top of the base 22. A groove adapted to the slide bar 23 is opened at the bottom of the worktable 3. The worktable 3 is slidably sleeved on the slide bar 23 through the groove.

[0026] In practice, the component to be mounted is placed against the surface of the PCB and wrapped around the beam 4. Then, the motor 5 is turned on, and the drive shaft of the motor 5 drives the conveyor roller 6 to rotate, so that the component to be mounted and the PCB are conveyed on the beam 4 to the mounting head 18. Then, the lifting cylinder 7 is turned on, so that the drive end of the lifting cylinder 7 reciprocates. During this process, the drive end of the lifting cylinder 7 pushes the horizontal part 8 to compress the return spring 10 and shortens it, and drives the vertical part 11 to drive the horizontal part 13 and the sliding hole 14 to reciprocate, driving the gear 16 to rotate. The gear 16 drives the disc 17 and the mounting head 18 to rotate, mounting the component to be mounted together with the PCB. The component to be mounted is mounted to the PCB electrically. After mounting, the circuit board can be conveyed to the conveyor track 25, and the personnel can take it out to enter the next process.

[0027] See Figure 1-4 A limiting through hole is provided in the horizontal member 13, and the bottom end of the vertical member 11 is slidably inserted into the limiting through hole. This ensures that the vertical member 11 can slide normally within the horizontal member 13 and avoids motion interference problems.

[0028] See Figure 1-4 A limiting piece 20 is provided on the side of the conveyor roller 6 away from the motor 5. The diameter of the limiting piece 20 is larger than the diameter of the conveyor roller 6. This can limit the material and prevent it from slipping off the conveyor roller 6, thus improving stability.

[0029] It also includes a limiting component, which includes a connector 12. The connector 12 is located at the bottom of the beam frame 4 and engages with the sliding hole 14. This limits the range of motion of the sliding hole 14, ensuring that the gear 16 can only be pushed at a fixed angle at a time.

[0030] There are fourteen beam frames 4, which are fixedly installed side by side between two fixed beams 24. The arrangement of fourteen beam frames 4 allows for the simultaneous mounting of multiple circuit boards, improving processing efficiency.

[0031] See Figure 1-4 A protective cover 21 is also installed on the beam frame 4. This can protect the internal components of the beam frame 4 and help extend its service life.

[0032] Working principle: Before use, all electrical appliances on rack 1 need to be connected to an external power source, or an electrical box should be installed on rack 1 in an area that does not obstruct other components. The electrical box and electrical appliances are then electrically connected through a circuit to supply power to the electrical appliances, thereby ensuring their normal operation.

[0033] In use, the component to be mounted is first placed against the surface of the PCB and wrapped around the beam 4. Then, the motor 5 is turned on, and the drive shaft of the motor 5 drives the conveyor roller 6 to rotate, so that the component to be mounted and the PCB are conveyed on the beam 4 to the mounting head 18. Then, the lifting cylinder 7 is turned on, so that the drive end of the lifting cylinder 7 reciprocates. During this process, the drive end of the lifting cylinder 7 pushes the horizontal part 8 to compress the return spring 10 and shortens it, and drives the vertical part 11 to drive the horizontal part 13 and the sliding hole 14 to reciprocate, driving the gear 16 to rotate. The gear 16 drives the disc 17 and the mounting head 18 to rotate, mounting the component to be mounted together with the PCB. The component to be mounted is mounted to the PCB electrically. After that, the mounted circuit board can be conveyed to the conveyor track 25, and the personnel can take it out to enter the next process.

[0034] Place the circuit board on the worktable 3, then push the worktable 3 so that it slides on the slide bar 23 to a suitable position at the bottom of the insertion machine 2. With the help of the insertion machine 2, the circuit board can be inserted.

Claims

1. An integrated electronic component placement machine, comprising a frame (1), wherein a placement machine (2) and a worktable (3) are disposed on the top of the frame (1), characterized in that, The top of the frame (1) is provided with a mounting assembly, which includes a beam frame (4). A motor (5) is provided on one side of the beam frame (4). A conveying roller (6) is provided on the drive shaft of the motor (5). A lifting cylinder (7) is also provided on the beam frame (4). A horizontal component (8) is slidably connected to the beam frame (4). A limit rod (9) is provided at the bottom of the horizontal component (8). A return spring (10) is movably sleeved on the limiting rod (9). The other end of the return spring (10) is set on the beam frame (4). A vertical member (11) is set at the bottom of the horizontal member (8). A horizontal member (13) is rotatably set at the bottom of the beam frame (4). A sliding hole (14) is set at the bottom of the horizontal member (13). The bottom end of the vertical member (11) is slidably inserted into the horizontal member (13). A rotating disk (15) is rotatably set at the bottom of the worktable (3). A gear (16) is fixedly sleeved on the rotating disk (15). The sliding hole (14) abuts against one of the teeth on the gear (16). A disc (17) is fixedly sleeved on the top of the rotating disk (15). A mounting head (18) is set around the disc (17).

2. The electronic component placement and mounting machine as described in claim 1, characterized in that: The horizontal member (13) has a limiting through hole, and the bottom end of the vertical member (11) is slidably inserted into the limiting through hole.

3. The electronic component placement and mounting machine as described in claim 1, characterized in that: The beam frame (4) has a mounting opening (19) on one side, and the mounting head (18) is slidably inserted into the mounting opening (19).

4. The electronic component placement and mounting machine as described in claim 1, characterized in that: A limiting piece (20) is provided on the side of the conveying roller (6) away from the motor (5), and the diameter of the limiting piece (20) is larger than the diameter of the conveying roller (6).

5. The electronic component placement and mounting machine as described in claim 1, characterized in that: It also includes a limiting component, which includes a connector (12) disposed at the bottom of the beam frame (4) and the connector (12) engages with the sliding hole (14) to abut against each other.

6. The electronic component placement and mounting machine as described in claim 1, characterized in that: Two fixed beams (24) are symmetrically arranged on the top of the frame (1), and the beam frame (4) is fixedly connected to the fixed beams (24).

7. The electronic component placement and mounting machine as described in claim 6, characterized in that: The number of beam frames (4) is fourteen, and the fourteen beam frames (4) are fixedly installed side by side between two fixed beams (24).

8. The electronic component placement and mounting machine as described in claim 1, characterized in that: The beam frame (4) is also equipped with a protective cover (21).

9. The electronic component placement and mounting machine as described in claim 1, characterized in that: Two bases (22) are symmetrically fixedly installed on the top of the frame (1). The top of the base (22) is provided with a slide bar (23). The bottom of the worktable (3) is provided with a groove that matches the slide bar (23), and the worktable (3) is slidably sleeved on the slide bar (23) through the groove.

10. The electronic component placement and mounting machine as described in claim 1, characterized in that: The top of the frame (1) is provided with a conveying track (25), which is located on the front side of the beam frame (4).

Images