Device for shaping the pins of a butterfly laser

By designing components such as support bases, mounting plates, and guide plates, and utilizing the lever principle and a stable guiding structure, the problems of pin damage and low efficiency in traditional pin forming methods are solved, achieving efficient and precise pin forming and improving the production efficiency and welding reliability of butterfly lasers.

CN224389850UActive Publication Date: 2026-06-23SHANDONG ZHONGKEJILIAN OPTOELECTRONIC INTEGRATED TECH RES INST CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG ZHONGKEJILIAN OPTOELECTRONIC INTEGRATED TECH RES INST CO LTD
Filing Date
2025-07-29
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Traditional lead forming methods result in easy damage to the leads of butterfly lasers, low forming efficiency, and difficulty in meeting the requirements of large-scale production and welding processes.

Method used

It employs components such as a support base, mounting plate, pressing mechanism, guide plate, and forming block. It amplifies the operating force through the lever principle, and provides stable guidance with plug screws and linear bearings, ensuring the accuracy and stability of pin forming and avoiding pin damage.

Benefits of technology

This improves the yield rate and production efficiency of butterfly laser pin forming, reduces the labor intensity of operators, and ensures the compatibility and soldering reliability of pins with printed circuit boards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for forming the pin of butterfly laser, it belongs to pin forming technical field, and it solves the low pin forming efficiency of the butterfly laser in prior art, and the problem of easy damage. It mainly includes support seat, is equipped with mounting panel on the support seat, is equipped with the pressing mechanism on the mounting panel, the pressing mechanism is connected with the guide plate, and the guide plate bottom is equipped with two forming blocks, is equipped with the compression spring between the forming block, and the compression spring bottom is equipped with the pressing block, the support seat is equipped with the limit board, and the limit board is equipped with the limit slot, and the limit slot both sides are equipped with the support block, and the support block and the pressing block are mutually cooperated. The utility model has high repeat positioning accuracy, protects the junction of pin and butterfly laser body, reduces the damage to butterfly laser, improves the good product rate of butterfly laser pin forming.
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Description

Technical Field

[0001] This utility model relates to the field of pin forming technology, and more specifically, to a device for pin forming of a butterfly laser. Background Technology

[0002] Traditional lead forming methods often use tools such as flat-nose pliers or tweezers to hold the device body and bend the leads to form the lead. This method easily creates indentations or deformations on the device body or leads, and lacks suitable measuring tools, making it difficult to ensure that the distance from the bending start point to the device body's terminal seal, the lead bending radius, and the component mounting height meet process standards. Furthermore, because leads are relatively soft and elastic, traditional methods struggle to ensure coplanarity after lead forming, making it difficult to match the formed leads with the printed circuit board mounting pads, and leading to poor solder joint reliability.

[0003] With the development of the optoelectronic communication industry, the demand for butterfly lasers is constantly increasing. Manual bending and forming is not only labor-intensive and slow, but also has poor forming accuracy. In the prior art, application CN109103132B discloses a pin bending and forming mechanism, but its structure is complex and difficult to meet the requirements of large-scale production, assembly and welding processes. Therefore, there is a need for a pin forming device with a simple structure that can improve production efficiency and forming accuracy. Utility Model Content

[0004] The purpose of this invention is to provide a device for forming the pins of a butterfly laser, so as to solve the problems of low pin forming efficiency and easy damage in the prior art.

[0005] This utility model is achieved through the following technical solution:

[0006] An apparatus for forming the pins of a butterfly laser includes a support base, a mounting plate on the support base, a pressing mechanism on the mounting plate, a guide plate connected to the pressing mechanism, two forming blocks at the bottom of the guide plate, a compression spring between the forming blocks, and a pressure block at the bottom of the compression spring; a limiting plate on the support base, a limiting groove on the limiting plate, and support blocks on both sides of the limiting groove; the support blocks and the pressure blocks cooperate with each other.

[0007] Furthermore, the pressing mechanism includes a mounting base and a pressing wrench; the pressing wrench is hinged to the mounting base; a connecting rod is hinged to the pressing wrench, and the bottom end of the connecting rod is connected to a guide plate.

[0008] Furthermore, the mounting base is provided with a guide hoop; the connecting rod passes through the guide hoop and connects to the guide plate, and the guide hoop and the connecting rod are in sliding engagement.

[0009] Furthermore, the support base is provided with a plug screw, and the guide plate is provided with a linear bearing; the guide plate is slidably connected to the plug screw through the linear bearing.

[0010] Furthermore, the number of the stop screws is two; the two stop screws are symmetrically arranged on both sides of the support base.

[0011] Furthermore, the bottom of both sides of the pressure block is provided with a lower edge, which cooperates with the support block.

[0012] Furthermore, the bottom inner sides of the two molded blocks are chamfered.

[0013] Furthermore, the outer side of the support block is chamfered.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This utility model's pressing wrench forms a lever through a hinge. The operator only needs to apply a small force to the end of the wrench to amplify the force through the lever principle, driving the connecting rod and the entire guide plate and molding block assembly to press down, reducing the operator's labor intensity. Two symmetrically arranged plug screws and linear bearings provide balanced and stable guiding support, ensuring a smooth and jam-free pressing process, further improving the accuracy of movement and the durability of the device. The chamfered design on the inner side of the bottom of the molding block guides and transitions when the pin begins to bend, effectively preventing sharp edges from scratching or damaging the fragile laser pin, reducing stress concentration points, lowering the risk of pin breakage during bending, and effectively improving the yield rate of butterfly laser pin molding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is the front view of this utility model;

[0018] Figure 3 yes Figure 2 Enlarged view of section A.

[0019] In the diagram: 1. Support base; 2. Mounting plate; 3. Plug screw; 4. Linear bearing; 5. Guide plate; 6. Compression spring; 7. Pressure block; 8. Limiting plate; 9. Downward wrench; 10. Guide hoop; 11. Forming block; 12. Butterfly laser; 13. Support block; 14. Lower edge. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Based on the embodiments in this application, other similar embodiments obtained by those skilled in the art without creative effort should all fall within the scope of protection of this application. Furthermore, the directional terms mentioned in the following embodiments, such as "up," "down," "left," and "right," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for illustrative purposes and not for limiting the creation of this utility model.

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Example 1: An apparatus for forming the pins of a butterfly laser, such as... Figures 1-3 As shown, the device includes a support base 1, which provides the main frame and support for the entire device. A mounting plate 2 is mounted on the support base 1, and a pressing mechanism is mounted on the mounting plate 2. This mechanism serves as a power source and can be manually operated to drive the connected guide plate 5 to move up and down. The pressing mechanism is connected to the guide plate 5, and two forming blocks 11 are located at the bottom of the guide plate 5. A compression spring 6 is located between the forming blocks 11, and a pressure block 7 is located at the bottom of the compression spring 6. A guide pin passes through the spring, providing a certain clamping force to the pressure block 7 when the guide plate 5 moves downward. The pressure block 7 moves vertically up and down with the guide plate 5 to fix the inner pins of the butterfly laser 12. A limiting plate 8 is mounted on the support base 1 for positioning the butterfly laser 12. The limiting plate 8 has a limiting groove, and support blocks 13 are located on both sides of the limiting groove. The support blocks 13 and the pressure blocks 7 cooperate to complete the pin forming action.

[0023] Example 2: An apparatus for forming the pins of a butterfly laser, wherein the pressing mechanism includes a mounting base and a pressing wrench 9; the pressing wrench 9 is hinged to the mounting base; a connecting rod is hinged to the pressing wrench 9, and the bottom end of the connecting rod is connected to a guide plate 5.

[0024] The mounting base is provided with a guide hoop 10; the connecting rod passes through the guide hoop 10 and connects to the guide plate 5, and the guide hoop 10 and the connecting rod slide together.

[0025] The support base 1 is equipped with a stop screw 3, and the guide plate 5 is equipped with a linear bearing 4. The guide plate 5 is slidably connected to the stop screw 3 via the linear bearing 4, allowing the guide plate 5 to move vertically up and down. The cooperation between the stop screw 3 and the linear bearing 4, as well as the presence of the guide clamp 10, provides high-precision vertical guidance for the downward pressing movement. This ensures that the movement trajectory of the forming block 11 and the pressure block 7 is strictly vertical, preventing deviation, and thus ensuring that all pins are bent into completely consistent angles and shapes.

[0026] The number of stop screws 3 is two; the two stop screws 3 are symmetrically arranged on both sides of the support base 1.

[0027] The bottom of both sides of the pressure block 7 is provided with a lower edge 14, which cooperates with the support block 13.

[0028] The bottom inner sides of the two molding blocks 11 are chamfered. The outer side of the support block 13 is chamfered.

[0029] Everything else is the same as in Example 1.

[0030] The butterfly laser 12 is positioned on the limiting plate 8, centered horizontally and with its rear mounting corner against the inner side of the limiting plate 8 as a reference, ensuring accurate positioning. After positioning, the lowering wrench 9 is manually operated, causing the connecting rod on the lowering wrench 9 to move downwards. During this movement, the guide screw 3 and the linear bearing 4 work together to ensure no deviation occurs during displacement. The guide plate 5 moves downwards, causing the connected compression spring 6 and pressure block 7 to move downwards. The pressure block 7 first contacts the inner pin of the butterfly laser 12. At this time, the lowering wrench 9 causes the connecting rod to continue moving downwards, compressing the compression spring 6 and applying force to the pressure block 7. The pressure block 7 stops moving after applying a certain force to the inner pin of the butterfly laser 12. The guide plate 5 continues to press down to the bottom. The lowering wrench 9 is then operated again to move the telescopic rod upwards to the initial position. The butterfly laser 12 is then removed, and the pin forming of the butterfly laser 12 is complete.

[0031] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of this application should still fall within the scope of the present invention.

Claims

1. An apparatus for shaping the pins of a butterfly laser, comprising a support base (1) provided with a mounting plate (2), characterized in that: The installation plate (2) is provided with a pressing mechanism; the pressing mechanism is connected with a guide plate (5), the bottom of the guide plate (5) is provided with two shaped blocks (11); the shaped blocks (11) are provided with a compression spring (6) between them, the bottom of the compression spring (6) is provided with a pressing block (7); the supporting seat (1) is provided with a limiting plate (8), the limiting plate (8) is provided with a limiting groove, the limiting groove is provided with a supporting block (13) on both sides; the supporting block (13) and the pressing block (7) are mutually matched.

2. The device for butterfly laser pin shaping according to claim 1, characterized in that: The pressing mechanism comprises a mounting seat and a pressing wrench (9); the mounting seat is hingedly connected with the pressing wrench (9); the pressing wrench (9) is hingedly connected with a connecting rod, and the bottom end of the connecting rod is connected with the guide plate (5).

3. The device for butterfly laser pin shaping according to claim 2, characterized in that: The mounting seat is provided with a guide hoop (10); the connecting rod passes through the guide hoop (10) and is connected with the guide plate (5), and the guide hoop (10) and the connecting rod are in sliding fit.

4. The device for butterfly laser pin shaping of claim 1, wherein: The supporting seat (1) is provided with a plug screw (3), and the guide plate (5) is provided with a linear bearing (4); the guide plate (5) is slidably connected with the plug screw (3) through the linear bearing (4).

5. The device for butterfly laser pin shaping according to claim 4, characterized in that: The number of the plug screws (3) is two; the two plug screws (3) are symmetrically arranged on both sides of the supporting seat (1).

6. The device for butterfly laser pin shaping according to claim 1, characterized in that: The bottom of the pressing block (7) is provided with a lower edge (14) on both sides; the lower edge (14) is matched with the supporting block (13).

7. The device for butterfly laser pin shaping of claim 1, wherein: The bottom of the two shaped blocks (11) is provided with a chamfer on the inner side.

8. The device for butterfly laser pin shaping according to claim 7, characterized in that: The outer side of the supporting block (13) is provided with a chamfer.