A double-sided labeling machine capable of visually recognizing label position and automatically adjusting equipment parameters

Abstract

The utility model discloses a double -sided labeling machine of visual identification label position and automatic adjustment equipment parameter, including the hopper, conveyer belt, visual identification component, label -applying component and adjusting component. The movable baffle of hopper both sides can be automatic adaptation different size carton, visual identification component gathers carton and label position information, label -applying component realizes carton double -sided synchronous label -applying, and adjusting component is automatically adjusted label -applying position according to visual identification information. The utility model has solved the problem that the existing labeling machine is difficult to adapt to different size carton, and the problem that label -applying position is not accurate is solved, and has improved label -applying efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, specifically to a double-sided labeling machine that visually identifies the label position and automatically adjusts the equipment parameters. Background Technology

[0002] In the modern packaging industry, labeling machines are widely used in the packaging process of various products to accurately affix labels to the surface of product packaging. For cardboard box packaging, the demand for double-sided labeling is increasing. Because there are many different sizes of outer cartons for products with large feet, and each carton requires two labels (symmetrically positioned), manual labeling is laborious. Using traditional labeling machines requires frequent parameter adjustments, necessitating two separate processes or even two separate machines to complete the labeling of a single carton. Furthermore, traditional labeling machines struggle to adapt to different carton sizes. When changing carton sizes, significant time and effort are required to adjust the equipment structure, leading to low production efficiency. On the other hand, the lack of effective position detection and automatic adjustment mechanisms during the labeling process easily results in labels being applied crookedly, off-center, or even incorrectly in place, affecting the aesthetics of the product packaging and the accuracy of information delivery, increasing the defect rate and production costs. Therefore, there is an urgent need for a double-sided labeling machine that can automatically adapt to different carton sizes, accurately identify label positions, and automatically adjust equipment parameters. Utility Model Content

[0003] In view of one or more of the above-mentioned defects or improvement needs of the prior art, the purpose of this utility model is to provide a double-sided labeling machine that visually identifies the label position and automatically adjusts the equipment parameters, so as to solve the problems of labeling machines in the prior art being unable to adapt to different sized cartons and having inaccurate labeling positions, thereby improving labeling efficiency and labeling quality.

[0004] To achieve the above objectives, this utility model provides a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters, comprising:

[0005] The feeding hopper is equipped with movable baffles on both sides to accommodate cartons of different sizes.

[0006] The conveyor belt is installed at the outlet end of the feeding hopper;

[0007] A visual recognition component, mounted above the feeding hopper, is used to collect position information of cartons and labels;

[0008] Labeling components are positioned above and below the conveyor line to enable simultaneous labeling on both sides of cartons;

[0009] An adjustment component, connected to the labeling component, is used to adjust the labeling position.

[0010] As a preferred technical solution, the movable baffle is connected to the threaded rod, and a movable motor is provided at the end of the threaded rod for adjusting the width of the feed hopper inlet.

[0011] As a preferred technical solution, the visual recognition component includes an industrial camera mounted above the conveyor belt. The industrial camera is connected to an industrial control computer and a fiber optic sensor. The industrial control computer has built-in image processing algorithms and machine learning models to process the information collected by the industrial camera.

[0012] As a preferred technical solution, the labeling component includes two label feeding components, an upper label feeding component and a lower label feeding component, which are respectively disposed on the upper and lower parts of the conveyor belt. The upper label feeding component and the lower label feeding component are used to affix labels to appropriate positions on the carton.

[0013] As a preferred technical solution, the label feeding component includes a label feeding tray, a tensioning device, a buffer roller, a guide roller, a paper receiving tray, a peeling plate, a motor, and a photoelectric sensor. The tensioning device is used to tension the label paper fed out by the label feeding tray, the buffer roller and the guide roller are used to guide the label paper conveying, the peeling plate is used to peel off the label, and the paper receiving tray is used to collect the peeled label paper.

[0014] As a preferred technical solution, the adjustment component includes a PLC controller and a transmission component. The PLC controller is connected to an industrial computer via a 232 communication interface, and the transmission component is connected to the upper and lower labeling components for adjusting the labeling positions of the upper and lower labeling components.

[0015] As a preferred technical solution, the transmission component includes a lead screw and a fixed rod. The fixed rod is disposed on both sides of the lead screw, and a drive motor is connected to the end of the lead screw to drive the lead screw to adjust the position of the upper and lower feed labels.

[0016] In summary, the beneficial effects of the above-described technical solutions conceived by this utility model compared with the prior art include:

[0017] This invention relates to a double-sided labeling machine that uses visual recognition to identify label positions and automatically adjust equipment parameters. By incorporating a moving baffle and motor, it automatically adjusts the width of the feeding hopper inlet to accommodate cartons of different sizes, eliminating the need for frequent manual adjustments and improving equipment versatility and production efficiency. Utilizing an industrial camera, fiber optic sensor, and industrial computer within the visual recognition component, it can collect and process the positional information of cartons and labels in real time. Combined with built-in image processing algorithms and machine learning models, it accurately identifies the position and orientation of cartons and labels, providing data support for precise labeling. The adjustment component, through a PLC controller and transmission components, automatically adjusts the position of the labeling component based on feedback from the visual recognition component, achieving precise label application and avoiding problems such as misaligned or off-center labeling, thus improving labeling quality and reducing product defect rates. The double-sided labeling component enables simultaneous labeling on both sides of cartons, further improving labeling efficiency and meeting the demands of the modern packaging industry for high-efficiency production. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model.

[0019] Figure 2 This is a front view of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model.

[0020] Figure 3 for Figure 2 Enlarged view of section A in the middle;

[0021] Figure 4 This is a right view of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model.

[0022] Figure 5 This is a top view of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model.

[0023] Figure 6 for Figure 5 Enlarged view of section B in the middle.

[0024] The meanings of the markings in the attached diagram are as follows:

[0025] 1. Feeding hopper; 11. Moving baffle; 12. Threaded rod; 13. Moving motor; 2. Conveyor belt; 3. Vision recognition component; 31. Industrial camera; 32. Industrial computer; 33. Fiber optic sensor; 4. Labeling component; 41. Label feeding tray; 411. Label feeding tray; 412. Tensioning device; 413. Buffer roller; 414. Guide roller; 415. Paper receiving tray; 416. Peeling plate; 417. Motor; 418. Photoelectric sensor; 42. Label feeding tray; 5. Adjustment component; 51. PLC controller; 52. Transmission component; 521. Lead screw; 522. Fixed rod; 523. Drive motor. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The terms “comprising,” “including,” etc., as used herein indicate the presence of the stated features, steps, operations, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, or components.

[0028] All terms used herein (including technical and scientific terms) have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein are to be interpreted in a manner consistent with the context of this specification, and not in an idealized or overly rigid way.

[0029] In the embodiments, by Figure 1-6 Give, Figure 1 This is an overall structural diagram of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model. Figure 2 This is a front view of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model. Figure 3 for Figure 2 Enlarged view of section A in the middle; Figure 4 This is a right view of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model. Figure 5 This is a top view of a double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters according to this utility model. Figure 6 for Figure 5 Enlarged view of section B, which includes:

[0030] The feeding hopper 1 is equipped with movable baffles 11 on both sides to accommodate cartons of different sizes.

[0031] Conveyor belt 2 is installed at the outlet end of feeding hopper 1;

[0032] The visual recognition component 3 is mounted above the feeding hopper 1 and is used to collect the position information of the cartons and labels;

[0033] Labeling component 4 is positioned above and below conveyor line 2 to enable simultaneous labeling on both sides of the carton;

[0034] Adjustment component 5, connected to the labeling component 4, is used to adjust the labeling position.

[0035] The movable baffle 11 is connected to the threaded rod 12, and the end of the threaded rod 12 is provided with a movable motor 13 for adjusting the width of the inlet of the feeding bin 1.

[0036] The visual recognition component 3 includes an industrial camera 31 disposed above the conveyor belt 1. The industrial camera 31 is connected to an industrial control computer 32 and an optical fiber sensor 33. The industrial control computer 33 has built-in image processing algorithms and machine learning models for processing the information collected by the industrial camera 31.

[0037] The labeling component 4 includes two label feeding components 41 and 42 respectively disposed on the upper and lower sides of the conveyor belt 1. The label feeding components 41 and 42 are used to affix labels to appropriate positions on the carton.

[0038] The label feeding component 41 includes a label feeding tray 411, a tensioning device 412, a buffer roller 413, a guide roller 414, a paper receiving tray 415, a peeling plate 416, a motor 417, and a photoelectric sensor 418. The tensioning device 412 is used to tension the label paper fed out by the label feeding tray 411, the buffer roller 413 and the guide roller 414 are used to guide the label paper to be conveyed, the peeling plate 416 is used to peel off the label, and the paper receiving tray 417 is used to collect the peeled label paper.

[0039] The adjustment component 5 includes a PLC controller 51 and a transmission component 52. The PLC controller is connected to the industrial computer 32 via a 232 communication interface. The transmission component 52 is connected to the upper labeling component 41 and the lower labeling component 42 and is used to adjust the labeling position of the upper labeling component 41 and the lower labeling component 42.

[0040] The transmission component 52 includes a lead screw 521 and a fixed rod 522. The fixed rod 522 is disposed on both sides of the lead screw 521. The end of the lead screw 521 is connected to a drive motor 522, which is used to drive the lead screw 521 to adjust the position of the upper feed label 41 and the lower feed label 42.

[0041] The specific working process of this utility model:

[0042] When using the double-sided labeling machine of this utility model, firstly, cartons of different sizes are placed in the feeding bin 1. Then, the moving motor 13 is started, driving the threaded rod 12 to rotate, which in turn moves the moving baffle 11. The width of the inlet of the feeding bin 1 is automatically adjusted according to the size of the cartons, ensuring the cartons are stably placed within the feeding bin. After the fiber optic sensor 33 detects the cartons in place, it triggers the industrial camera 31 to acquire image information of the cartons and labels, and transmits the image information to the industrial control computer 32. The industrial control computer 32 uses built-in image processing algorithms and machine learning models to process and analyze the images, identifying the accurate position and orientation of the cartons and labels. The position information is then transmitted to the PLC controller 51 via a 232 communication interface. Based on the received position information, the PLC controller 51 controls the drive motor 523 to rotate, causing the lead screw 521 to rotate. This, in turn, drives the transmission component 52 to move through the lead screw and nut pair, thereby adjusting the positions of the upper and lower labeling components 41 and 42, ensuring the labeling assembly 4 is in the accurate labeling position. Simultaneously, the label paper on the label feeding tray 411, driven by the motor 417, passes sequentially through the tensioning device 412, buffer roller 413, and guide roller 414. Under the detection and control of the photoelectric sensor 418, it is accurately conveyed to the peeling plate 416. After the label is peeled off, the upper label feeding component 41 and the lower label feeding component 42 affix the label to the upper and lower surfaces of the carton respectively, achieving double-sided synchronous labeling of the carton. Throughout the labeling process, the vision recognition component 3 continuously monitors the position of the carton and the label. Once a positional deviation is detected, the information is promptly fed back to the adjustment component 5, which then readjusts the position of the labeling component 4 to ensure the accuracy and stability of the labeling process.

[0043] In summary, this invention, by incorporating a movable baffle and a moving motor, can automatically adjust the width of the feeding hopper inlet to accommodate cartons of different sizes, eliminating the need for frequent manual adjustments to the equipment structure and improving its versatility and production efficiency. Utilizing the industrial camera, fiber optic sensor, and industrial computer within the vision recognition component, it can collect and process the positional information of the cartons and labels in real time. Combined with built-in image processing algorithms and machine learning models, it accurately identifies the position and orientation of the cartons and labels, providing data support for precise labeling. The adjustment component, through a PLC controller and transmission components, can automatically adjust the position of the labeling component based on feedback from the vision recognition component, achieving precise label application and avoiding problems such as misaligned or off-center labeling, thus improving labeling quality and reducing product defect rates. The double-sided labeling component enables simultaneous labeling on both sides of the cartons, further improving labeling efficiency and meeting the demands of the modern packaging industry for high-efficiency production.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-sided labeling machine that visually identifies label positions and automatically adjusts equipment parameters, characterized in that... ,include: The feeding hopper (1) is equipped with movable baffles (11) on both sides to accommodate cartons of different sizes. A conveyor belt (2) is installed at the outlet end of the feeding hopper (1); A visual recognition component (3) is mounted above the feeding hopper (1) and is used to collect the position information of the cartons and labels; Labeling component (4) is positioned above and below conveyor belt (2) to achieve simultaneous labeling on both sides of the carton; The adjustment component (5) is connected to the labeling component (4) and is used to adjust the labeling position.

2. The double-sided labeling machine for visually recognizing label positions and automatically adjusting equipment parameters according to claim 1, characterized in that: The movable baffle (11) is connected to the threaded rod (12), and the end of the threaded rod (12) is provided with a movable motor (13) for adjusting the width of the inlet of the feeding bin (1).

3. The double-sided labeling machine for visually recognizing label positions and automatically adjusting equipment parameters according to claim 1, characterized in that: The visual recognition component (3) includes an industrial camera (31) disposed above the conveyor belt (2). The industrial camera (31) is connected to an industrial control computer (32) and an optical fiber sensor (33). The industrial control computer (32) has built-in image processing algorithms and machine learning models to process the information collected by the industrial camera (31).

4. The double-sided labeling machine for visually recognizing label positions and automatically adjusting equipment parameters according to claim 1, characterized in that: The labeling component (4) includes two labels, an upper labeling component (41) and a lower labeling component (42), respectively disposed on the upper and lower sides of the conveyor belt (2). The upper labeling component (41) and the lower labeling component (42) are used to affix labels to appropriate positions on the carton.

5. The double-sided labeling machine for visually recognizing label positions and automatically adjusting equipment parameters according to claim 4, characterized in that: The label feeding device (41) includes a label feeding tray (411), a tensioning device (412), a buffer roller (413), a guide roller (414), a paper receiving tray (415), a peeling plate (416), a motor (417), and a photoelectric sensor (418). The tensioning device (412) is used to tension the label paper fed out by the label feeding tray (411). The buffer roller (413) and the guide roller (414) are used to guide the label paper to be conveyed. The peeling plate (416) is used to peel off the label. The paper receiving tray (415) is used to collect the peeled label paper.

6. The double-sided labeling machine for visually recognizing label positions and automatically adjusting equipment parameters according to claim 5, characterized in that: The adjustment component (5) includes a PLC controller (51) and a transmission component (52). The PLC controller is connected to the industrial computer (32) via a 232 communication interface. The transmission component (52) is connected to the upper labeling component (41) and the lower labeling component (42) and is used to adjust the labeling position of the upper labeling component (41) and the lower labeling component (42).

7. The double-sided labeling machine for visually recognizing label positions and automatically adjusting equipment parameters according to claim 6, characterized in that: The transmission component (52) includes a lead screw (521) and a fixed rod (522). The fixed rod (522) is disposed on both sides of the lead screw (521). The end of the lead screw (521) is connected to a drive motor (523) for driving the lead screw (521) to adjust the position of the upper feed standard (41) and the lower feed standard (42).

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