A textile winding device
By introducing guide rollers and adjustment mechanisms into the textile winding device, combined with servo motor drive and anti-slip coating, the problem of uneven textile winding caused by a single winding roller is solved, achieving a stable and efficient winding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BINZHOU WEIQIAO SCI & TECH IND PARK CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-06-23
AI Technical Summary
In existing textile winding devices, individual winding rollers lack effective guidance and adjustment mechanisms, which makes textiles prone to unevenness, looseness, or stretching during the winding process, affecting the winding quality.
The design employs a combination of winding rollers and guide rollers, with the spacing between them adjusted by an adjustment mechanism. Combined with servo motor drive and anti-slip coating, it ensures smooth winding of textiles.
It improves the stability and efficiency of the winding process, avoids slack, stretching or uneven winding, and ensures neat arrangement and high-quality winding of textiles.
Smart Images
Figure CN224394153U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of textile machinery, specifically a textile winding device. Background Technology
[0002] Textiles refer to various fiber products produced through processes such as spinning, weaving, and knitting, and are widely used in clothing, home furnishings, and industry. With the development of textile technology, the types and specifications of textiles are becoming increasingly diverse, and the requirements for quality control and processing precision in the production process are also becoming higher. Especially in the textile winding stage, it directly affects product quality and the smooth progress of subsequent processing.
[0003] In textile processing, common machinery includes looms, spinning machines, dyeing machines, and winding devices. The winding device is one of the most important pieces of equipment in textile production; it is used to orderly wind the produced textiles into rolls for easy storage, transportation, and subsequent processing. Traditional winding devices generally consist of winding rollers, a drive mechanism, and a support structure. The winding roller, as the core component of the winding device, functions to wind the textiles into rolls at a specific tension and speed, ensuring that the textiles are not damaged or unevenly wound during the winding process.
[0004] Currently, in the winding process of textiles, existing technologies typically use a single winding roller to complete the winding work. While this design is simple in structure and low in cost, the single winding roller design often cannot effectively address the various problems encountered by textiles during the winding process. Especially when handling textiles of different specifications, thicknesses, or tensions, the lack of an effective guiding and adjusting mechanism by a single winding roller can easily lead to uneven winding of the textiles, and may even cause the textiles to loosen, stretch, or be damaged, affecting the final winding quality. Utility Model Content
[0005] In existing textile machinery, the lack of an effective guiding and adjusting mechanism for individual winding rollers easily leads to unevenness in textiles during the winding process. Therefore, a textile winding device is provided.
[0006] This utility model is achieved through the following technical solution: a textile winding device, including a bracket, a mounting plate, and a vertical plate, further including a winding roller, a guide roller, and an adjusting mechanism. Two mounting plates are provided, with their lower parts connected to the bracket and their upper parts each equipped with a vertical plate. The winding roller is installed inside the vertical plate and can wind the textile into a roll via a driving mechanism. The guide roller is installed inside the vertical plate and located above the winding roller. The adjusting mechanism is connected to the guide roller and used to adjust the distance between the guide roller and the winding roller. By employing the winding roller and guide roller, the stability and efficiency of the winding process are significantly improved. The guide roller effectively guides the textile smoothly into the winding roller, ensuring the neat arrangement of the textile. The adjusting mechanism can precisely adjust the distance between the guide roller and the winding roller, allowing adjustment according to different specifications of textiles, so that the textile remains smoothly and evenly wound into a roll during the winding process, thereby avoiding possible slack, stretching, or uneven winding phenomena during the winding process. A further improvement of this utility model is that the adjusting mechanism includes a limiting plate, a guide block, a fixing plate, a connecting sleeve, and a telescopic cylinder; a guide groove is provided on the mounting plate, the guide block is installed in the guide groove, and the limiting plate is installed on the upper part of the mounting plate; the fixing plate is installed on the upper part of the limiting plate, and the telescopic cylinder is installed on the upper part of the fixing plate through a connecting plate; one end of the connecting sleeve is connected to the guide roller, and connecting rods are provided on both sides of the connecting plate; one end of the connecting rod passes through the fixing plate and connects to the other end of the connecting sleeve. This design provides the function of precisely adjusting the distance between the guide roller and the winding roller, and can adjust the winding conditions according to the thickness of the textile to ensure winding quality.
[0007] A further improvement of this invention is that the drive mechanism includes a motor, a driving pulley, and a driven pulley; the motor is mounted on the lower part of the bracket, the driving pulley is connected to the power output end of the motor, the driven pulley is connected to the winding roller, and the driving pulley is connected to the driven pulley via a belt. This drive mechanism design provides stable and reliable power transmission, ensuring smooth operation of the winding roller and improving production efficiency.
[0008] A further improvement of this invention is that the motor is a servo motor. The use of a servo motor allows for more precise rotational speed of the winding roller, enabling rapid response to load changes and ensuring stability and uniformity of the winding process at high speeds.
[0009] A further improvement of this invention is that the surfaces of the winding roller and the guide roller are provided with an anti-slip coating. This anti-slip coating effectively prevents the textile from slipping or loosening during the winding process, ensuring winding stability and high quality, and avoiding damage to the textile caused by slippage.
[0010] A further improvement of this invention is that the anti-slip coating is a silicone coating. The use of a silicone coating increases friction and improves wear resistance and high-temperature resistance, making the winding process more stable, reducing equipment wear, and extending service life.
[0011] A further improvement of this invention includes a guide rod, which is disposed on the upright plate and located on one side of the guide roller. The guide rod effectively assists in guiding the textile, ensuring that the textile does not deviate during transmission between the guide roller and the winding roller, thereby improving winding efficiency and quality.
[0012] As can be seen from the above technical solution, the beneficial effects of this utility model are: by adopting a winding roller and a guide roller, the stability and efficiency of the winding process are significantly improved. The guide roller effectively guides the textile smoothly into the winding roller, ensuring the neat arrangement of the textile. The distance between the guide roller and the winding roller can be precisely adjusted through the adjustment mechanism, which can be adjusted according to different specifications of textiles, so that the textile is wound smoothly and evenly into a roll during the winding process, thereby avoiding possible slack, stretching, or uneven winding phenomena during the winding process. Attached Figure Description
[0013] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a three-dimensional structural diagram of a specific embodiment of the present utility model.
[0015] Figure 2 This is a schematic diagram of the left-side structure of a specific embodiment of the present invention.
[0016] In the attached diagram: 1. Bracket; 2. Mounting plate; 3. Vertical plate; 4. Winding roller; 5. Guide roller; 6. Adjustment mechanism; 61. Limiting plate; 62. Guide block; 63. Fixing plate; 64. Connecting plate; 65. Connecting sleeve; 66. Telescopic cylinder; 67. Connecting rod; 7. Drive mechanism; 71. Motor; 72. Driving pulley; 73. Driven pulley; 74. Belt; 8. Guide rod. Detailed Implementation
[0017] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.
[0018] refer to Figure 1 and 2 As shown, this utility model provides a textile winding device, including a support 1, a mounting plate 2, and a vertical plate 3; the textile winding device also includes a winding roller 4, a guide roller 5, and an adjusting mechanism 6. This device, through the stable support system formed by the support 1 and the mounting plate 2, provides a solid foundation for the textile winding process. The lower part of the mounting plate 2 is connected to the support 1, providing strong stability and ensuring the stability and durability of the equipment during operation. The upper parts of the two mounting plates 2 are respectively provided with vertical plates 3, which provide support for the winding roller 4, the guide roller 5, and the adjusting mechanism 6, making the entire device structure more robust and reliable.
[0019] Specifically, the winding roller 4 is installed inside the vertical plate 3 and can drive the textile to wind into a roll via the drive mechanism 7. The guide roller 5 is installed inside the vertical plate 3 and located above the winding roller 4. Its main function is to guide the textile smoothly into the winding roller 4 and maintain the neat arrangement of the textile. During use, the guide roller 5 needs to maintain a certain distance from the winding roller 4. To accommodate different specifications of textiles and winding requirements, an adjustment mechanism 6 is used to adjust the distance between the guide roller 5 and the winding roller 4, thereby ensuring the stability and quality of textile winding. In actual use, the operator can easily adjust the distance between the guide roller 5 and the winding roller 4 according to different textile specifications through the adjustment mechanism 6, so that the textile can be wound into a roll smoothly and evenly during the winding process, effectively avoiding any uneven winding phenomenon and ensuring high-quality winding effect, especially significantly improving production efficiency in mass production.
[0020] The adjusting mechanism 6 includes a limiting plate 61, a guide block 62, a fixing plate 63, a connecting sleeve 65, and a telescopic cylinder 66. The adjusting mechanism 6 can effectively adjust the distance between the guide roller 5 and the winding roller 4 to ensure smooth guidance of the textile during winding. In actual use, the guide groove on the mounting plate 2 provides an installation position for the guide block 62, which slides within the guide groove and can be adjusted within a certain range. The limiting plate 61 is installed on the upper part of the mounting plate 2, which serves to fix the guide block 62 and ensure the stability of the adjusting mechanism 6. The fixing plate 63 is installed on the upper part of the limiting plate 61. The telescopic cylinder 66 is installed on the upper part of the fixing plate 63 through the connecting plate 64. The telescopic movement of the telescopic cylinder 66 can adjust the position of the guide block 62, thereby changing the position of the guide roller 5. One end of the connecting sleeve 65 is connected to the guide roller 5. Connecting rods 67 are provided on both sides of the connecting plate 64. The function of the connecting rods 67 is to transmit the movement of the telescopic cylinder 66, so that the connecting sleeve 65 can accurately adjust the position of the guide roller 5. When connected, one end of the connecting rod 67 passes through the fixing plate 63, and the other end is connected to the connecting sleeve 65, making the adjustment of the guide roller 5 more flexible and precise.
[0021] During operation, the operator controls the extension and retraction of the telescopic cylinder 66 to adjust the position of the guide block 62, thereby adjusting the distance between the guide roller 5 and the winding roller 4. This adjustment function can precisely adjust according to the type of textile and winding requirements, ensuring that the textile maintains optimal guidance and tension during winding, preventing damage or uneven winding caused by improper spacing. This allows the device to adapt to textiles of different specifications, optimizes winding quality, and improves production efficiency. Through this precise adjustment process, the device ensures efficient and stable winding operations and effectively avoids production problems caused by human error or equipment inaccuracies.
[0022] The drive mechanism 7 includes a motor 71, a drive pulley 72, and a driven pulley 73. During operation, the motor 71 is mounted on the lower part of the bracket 1 and provides the power required for winding. The motor 71 is connected to the drive pulley 72 via its power output end. Driven by the motor, the drive pulley 72 rotates, transmitting the motor's power to the driven pulley 73. During this transmission, the drive pulley 72 is connected to the driven pulley 73 via a belt 74. The driven pulley 73 is then connected to the winding roller 4, allowing the winding roller 4 to perform the winding operation through the rotation of the driven pulley 73. Throughout the process, the rotational speed of the motor 71 matches the rotation of the drive pulley 72, while the driven pulley 73 ensures that the winding roller 4 rotates at an appropriate speed, thereby achieving uniform winding of the textile. Connecting the driving pulley 72 and the driven pulley 73 via belt 74 effectively transmits power, while adjusting the tension of belt 74 ensures stability during power transmission, preventing power transmission disruptions caused by belt 74 being too loose or too tight. In practical applications, this improves the efficiency and accuracy of the winding process, reduces mechanical wear and malfunctions, and extends the equipment's lifespan and production stability.
[0023] The motor 71 is a servo motor, model Siemens 1LA7 280-4. The selection of a servo motor provides the drive mechanism 7 with higher precision and response speed. During operation, the servo motor has good adjustability, precisely controlling the speed and torque of the winding roller 4, thus ensuring the uniformity and stability of the textile winding. The Siemens 1LA7 280-4 servo motor has high power density and stability, making it suitable for industrial applications requiring high precision and high efficiency, such as the winding process in this device. The use of a servo motor allows the device to provide smoother power output during operation and respond quickly to load changes. Due to the high precision and good speed regulation performance of the servo motor, the device can automatically adjust the winding speed and tension during the winding process of different textiles, effectively avoiding damage to the textiles caused by unstable speed or excessive tension. Compared with ordinary motors, servo motors perform superiorly in the transmission system, ensuring the high efficiency and stability of the winding operation.
[0024] The winding roller 4 and guide roller 5 have equal diameters, ensuring that they can wind and guide the textile at the same speed and tension, thereby improving winding quality. In practical use, the equal diameter of the winding roller and guide roller reduces textile deviation and slippage, making the entire winding process more stable and avoiding production problems caused by tension differences or inconsistent friction between them. The surfaces of the winding roller 4 and guide roller 5 are coated with an anti-slip coating. This anti-slip coating is designed to improve stability during the winding process, ensuring that the textile does not easily slip or become loose during winding. When the winding roller 4 and guide roller 5 contact the textile, the anti-slip coating increases the friction between them, making the winding process smoother and more reliable.
[0025] Anti-slip coatings typically use silicone coatings because silicone has excellent wear resistance, high temperature resistance, and strong adhesion, effectively increasing friction and preventing uneven tension or winding caused by slippage during textile winding. Using anti-slip coatings not only improves the quality of textile winding but also reduces equipment wear caused by slippage, extending the lifespan of the equipment.
[0026] It also includes a guide rod 8, which is disposed on the upright plate 3 and located on one side of the guide roller 5. The main function of the guide rod 8 is to help guide the textile smoothly during the winding process and prevent the textile from deviating during the transfer between the guide roller 5 and the winding roller 4. By setting the guide rod 8, it can be ensured that the textile smoothly enters the winding roller 4 along a predetermined path, thereby improving the winding quality and avoiding problems such as textile folding or uneven stretching caused by improper guidance during the winding process.
[0027] In another embodiment, the upright plate 3 is provided with a groove, within which the guide rod 8 can move up and down. This design further enhances the flexibility and adaptability of the device. When the guide position needs to be adjusted, the guide rod 8 can move up and down within the groove, thereby precisely adjusting its position according to the thickness of different textiles or winding requirements. In use, the user can adjust the position of the guide rod 8 according to actual needs, making it better suited to textiles of different specifications, ensuring the stability and uniformity of the winding process.
[0028] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A textile winding device comprising a support (1), a mounting plate (2) and a vertical plate (3); characterized in that, It also includes a winding roller (4), a guide roller (5), and an adjustment mechanism (6). There are two mounting plates (2). The lower parts of the two mounting plates (2) are connected to the bracket (1), and the upper parts of the two mounting plates (2) are respectively provided with upright plates (3). The winding roller (4) is installed on the inner side of the upright plate (3) and can wind the textile into a roll by the drive mechanism (7). The guide roller (5) is installed on the inner side of the upright plate (3) and located on the upper part of the winding roller (4). The adjustment mechanism (6) is connected to the guide roller (5) to adjust the distance between the guide roller (5) and the winding roller (4).
2. The textile winding device according to claim 1, characterized in that The adjustment mechanism (6) includes a limiting plate (61), a guide block (62), a fixing plate (63), a connecting sleeve (65), and a telescopic cylinder (66). The mounting plate (2) is provided with a guide groove (21), the guide block (62) is installed in the guide groove (21), and the limiting plate (61) is installed on the upper part of the mounting plate (2). The fixing plate (63) is installed on the upper part of the limiting plate (61), and the telescopic cylinder (66) is installed on the upper part of the fixing plate (63) through a connecting plate (64). One end of the connecting sleeve (65) is connected to the guide roller (5), and connecting rods (67) are provided on both sides of the connecting plate (64). One end of the connecting rod (67) passes through the fixing plate (63) and is connected to the other end of the connecting sleeve (65).
3. The textile winding device according to claim 1, characterized in that, The drive mechanism (7) includes a motor (71), a drive pulley (72), and a driven pulley (73); the motor (71) is mounted on the lower part of the bracket (1), the drive pulley (72) is connected to the power output end of the motor (71), the driven pulley (73) is connected to the winding roller (4), and the drive pulley (72) is connected to the driven pulley (73) via a belt (74).
4. The textile winding device according to claim 3, characterized in that, The motor (71) is a servo motor.
5. The textile winding device according to claim 1, characterized in that, The diameters of the winding roller (4) and the guide roller (5) are equal.
6. The textile winding apparatus according to claim 5, characterized in that, The surfaces of the winding roller (4) and the guide roller (5) are provided with an anti-slip coating.
7. The textile winding apparatus according to claim 6, characterized in that, The anti-slip coating is a silicone coating.
8. The textile winding apparatus according to claim 1, characterized in that, It also includes a guide rod (8), which is disposed on the upright plate (3) and located on one side of the guide roller (5).