Novel assembled aerogel product sound insulation and sound absorption heat insulation thin type single upper chord single lower chord single web chord lamination plate

By introducing aerogel products and composite carbon fiber mesh into the composite board, the problems of poor sound insulation and heavy weight of the composite board are solved, achieving the effects of lightweight transportation and efficient sound insulation and absorption.

CN224395872UActive Publication Date: 2026-06-23广东大功泰成建筑咨询部(个人独资)

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
广东大功泰成建筑咨询部(个人独资)
Filing Date
2025-05-27
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing prefabricated composite panels lack sound insulation and are quite heavy, affecting handling and construction.

Method used

A new type of prefabricated aerogel product is used to create a thin composite panel with a single top chord, a single bottom chord, and a single web reinforcement. The structure includes trusses, fine stone concrete, composite carbon fiber mesh, nano-aerogel bonding coating, nanoporous aerogel composite insulation products, and inorganic permeable molded polystyrene board, forming a lightweight composite panel with sound insulation and sound absorption.

Benefits of technology

It achieves convenient transportation and installation, reduces costs, and has excellent sound insulation, sound absorption and heat preservation effects, making it suitable for new prefabricated structural systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel assembly type aerogel product sound insulation and sound absorption heat preservation and thermal insulation thin type single upper chord single lower chord single web strut muscle laminated board, including truss, the below of truss is provided with fine stone concrete, the below of fine stone concrete is provided with composite carbon fiber net, the below of composite carbon fiber net is provided with nano aerogel bonding coating, the below of nano aerogel bonding coating is provided with nano-pore aerogel composite heat insulation product, the below of nano-pore aerogel composite heat insulation product is provided with nano aerogel bonding coating no.
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Description

Technical Field

[0001] This utility model relates to the field of prefabricated composite panel technology, and in particular to a novel prefabricated aerogel product sound insulation, sound absorption, heat insulation, thin single top chord, single bottom chord, and single web bar composite panel. Background Technology

[0002] Composite floor slabs are assembled monolithic floor slabs made by stacking precast slabs and cast-in-place reinforced concrete layers. Composite floor slabs have good integrity, and the upper and lower surfaces of the slab are flat, which facilitates the finishing layer decoration. They are suitable for high-rise buildings and large-span buildings with high requirements for overall rigidity.

[0003] However, existing prefabricated composite panels do not have sound insulation properties and are even quite heavy, affecting their handling and processing. To address this, we propose a new type of prefabricated aerogel product: a thin single-upper-chord, single-lower-chord, and single-web-stirred composite panel that provides sound insulation, sound absorption, heat insulation, and thermal insulation. Summary of the Invention

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a novel assembled aerogel product sound insulation, sound absorption, heat insulation, thin single top chord, single bottom chord, and single web bar composite plate, which can solve the technical problems mentioned in the background.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a novel prefabricated aerogel product sound insulation, sound absorption, heat insulation, thin single-upper-chord, single-lower-chord, single-web-stiffened composite slab, including a truss, fine stone concrete below the truss, a composite carbon fiber mesh below the fine stone concrete, a nano-aerogel bonding coating below the composite carbon fiber mesh, a nanoporous aerogel composite thermal insulation product below the nanoporous aerogel composite thermal insulation product, a second nano-aerogel bonding coating below the nano-aerogel bonding coating, an inorganic permeable molded polystyrene board below the second nano-aerogel bonding coating, a second composite carbon fiber mesh below the inorganic permeable molded polystyrene board, connecting and fixing studs below the second composite carbon fiber mesh, and nano-aerogel modified perlite crack-resistant bonding mortar below the connecting and fixing studs.

[0006] The truss includes an upper chord, a lower chord below the upper chord, a web member on one side of the lower chord, and the upper chord and lower chord are fixedly connected by the web member. Both sides of the web member are provided with flared ends, and a reinforcing rib is provided above the flared ends.

[0007] Preferably, multiple nanoporous aerogel composite insulation products are provided, and a nano-aerogel adhesive coating is applied between every two nanoporous aerogel composite insulation products.

[0008] Preferably, the reinforcing rib is fixedly connected to the flared foot, and the flared foot is fixedly connected to the web rib.

[0009] Preferably, the thickness of the fine aggregate concrete is 15-60mm, and the nano-aerogel modified perlite crack-resistant bonding mortar includes, but is not limited to, high-performance concrete, self-compacting concrete, high-strength concrete, ultra-high performance concrete (UHPC), and high-ductility concrete.

[0010] Compared with the prior art, the beneficial effects that this utility model can achieve are:

[0011] This utility model is lighter and easier to transport and construct, reducing installation and usage costs. It also has sound insulation, sound absorption and heat preservation functions, with excellent sound insulation effect, effectively ensuring its sound insulation effect during use. Through the development of new prefabricated floor slabs with tight splicing and four-sided reinforcement, new structural components such as high-efficiency combination columns, beams and shear walls of steel and reinforced concrete, new integrated external wall system, and digital production, installation and testing technologies of prefabricated components, a new prefabricated composite structure and supporting technology system has been formed. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the truss section of this utility model;

[0014] The components include: 1. Truss; 2. Fine aggregate concrete; 3. Composite carbon fiber mesh; 4. Nano-aerogel bonding coating; 5. Nanoporous aerogel composite insulation product; 6. Nano-aerogel bonding coating II; 7. Inorganic permeable molded polystyrene board; 8. Composite carbon fiber mesh II; 9. Connecting and fixing studs; 10. Nano-aerogel modified perlite crack-resistant bonding mortar; 11. Top chord; 12. Web reinforcement; 13. Bottom chord; 14. Sloping foot; 15. Reinforcing rib. Detailed Implementation

[0015] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this utility model. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified. Example

[0016] like Figures 1-2As shown, a novel prefabricated aerogel product, a thin single-upper-chord, single-lower-chord, single-web-stiffened composite slab, includes a truss 1. Below the truss 1 is fine aggregate concrete 2. Below the fine aggregate concrete 2 is a composite carbon fiber mesh 3. Below the composite carbon fiber mesh 3 is a nano-aerogel bonding coating 4. Below the nano-aerogel bonding coating 4 is a nanoporous aerogel composite insulation product 5. Below the nanoporous aerogel composite insulation product 5 is a nano-aerogel bonding coating 6. Below the nano-aerogel bonding coating 6 is an inorganic permeable molded polystyrene board 7. Below the inorganic permeable molded polystyrene board 7 is a composite carbon fiber mesh 8. Below the composite carbon fiber mesh 8 is a connecting and fixing stud 9. Below the connecting and fixing stud 9 is a nano-aerogel-modified perlite crack-resistant bonding mortar 10.

[0017] The truss 1 includes an upper chord 11, a lower chord 13 below the upper chord 11, a web member 12 on one side of the lower chord 13, and the upper chord 11 and the lower chord 13 are fixedly connected by the web member 12. Both sides of the web member 12 are provided with flared feet 14, and a reinforcing rib 15 is provided above the flared feet 14.

[0018] Specifically, multiple nanoporous aerogel composite insulation products 5 are provided, and a nano-aerogel bonding coating is applied between every two nanoporous aerogel composite insulation products 5; the reinforcing ribs 15 are fixedly connected to the flared feet 14, the flared feet 14 are fixedly connected to the web ribs 12, the thickness of the fine stone concrete 2 is 15-60mm, and the nano-aerogel modified perlite crack-resistant bonding mortar 10 includes, but is not limited to, high-performance concrete, self-compacting concrete, high-strength concrete, ultra-high performance concrete (UHPC), and high ductility concrete.

[0019] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0020] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A new type of assembled aerogel product sound insulation and sound absorption heat insulation thin type single upper chord single lower chord single web rod lamination plate, comprising a truss (1), characterized in that: The truss (1) is provided below with fine stone concrete (2), the fine stone concrete (2) is provided below with composite carbon fiber net (3), the composite carbon fiber net (3) is provided below with nano aerogel adhesive coating (4), the nano aerogel adhesive coating (4) is provided below with nano-porous aerogel composite thermal insulation product (5), the nano-porous aerogel composite thermal insulation product (5) is provided below with nano aerogel adhesive coating two (6), the nano aerogel adhesive coating two (6) is provided below with inorganic permeable molded polystyrene board (7), the inorganic permeable molded polystyrene board (7) is provided below with composite carbon fiber net two (8), the composite carbon fiber net two (8) is provided below with connecting fixed peg (9), the connecting fixed peg (9) is provided below with nano aerogel modified perlite anti-cracking adhesive mortar (10). The truss (1) comprises top chord (11), the top chord (11) is provided below with bottom chord (13), one side of the bottom chord (13) is provided with web muscle (12), and the top chord (11) and the bottom chord (13) are fixedly connected through the web muscle (12), both sides of the web muscle (12) are provided with foot (14), the foot (14) is provided above with reinforcing bar (15).

2. The novel fabricated aerogel article sound absorbing and insulating thin type single upper chord single lower chord single web chord laminated slab according to claim 1, characterized in that: The nano-porous aerogel composite thermal insulation product (5) is provided with a plurality of, and each two nano-porous aerogel composite thermal insulation product (5) is attached with nano aerogel adhesive coating.

3. The novel fabricated aerogel article sound absorbing and insulating thin type single upper chord single lower chord single web chord laminated slab according to claim 1, characterized in that: The reinforcing bar (15) is fixedly connected with the foot (14), and the foot (14) is fixedly connected with the web muscle (12).

4. The novel fabricated aerogel article sound absorbing and insulating thin type single upper chord single lower chord single web chord laminated slab according to claim 1, characterized in that: The thickness of the fine stone concrete (2) is 15-60mm.