A kind of silica gel all-around cleaning device
The cleaning device, which combines a rotating cleaning cage with spray rinsing, solves the problem of cleaning the contact surface when silicone blocks are stacked. It achieves thorough cleaning and drying of the silicone block surface and gaps, reducing labor intensity and improving cleaning consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YONGKANG HOMESHINE SILICONE PROD CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-26
AI Technical Summary
In the prior art, the contact surfaces are difficult to clean when silicone blocks are stacked, especially for silicone blocks with complex structures or porous structures, and batch processing is labor-intensive and results in poor consistency.
The system combines immersion washing with a rotating cleaning cage with spray rinsing by a cleaning mechanism. The height of the cleaning cage is controlled by a lifting mechanism to achieve thorough cleaning of the silicone block surface and gaps. The drying process is accelerated by a fan assembly.
It achieves all-round cleaning of the surface and gaps of silicone blocks, reduces labor intensity, improves cleaning consistency, and adapts to the needs of multiple processes such as cleaning, draining, and drying.
Smart Images
Figure CN224405877U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of silicone cleaning equipment, specifically a silicone all-around cleaning device. Background Technology
[0002] During the production of silicone products, mold release agents, dust, or processing residues often adhere to the surface. In existing technologies, it is difficult to clean the contact surfaces when silicone blocks are stacked, especially for complex or porous silicone structures. Furthermore, batch processing relies on manual turning, which is labor-intensive and results in poor consistency.
[0003] For example, the silicone cleaning device disclosed in the authorized patent document with application number CN201821258955.7 includes a bracket, a cleaning device installed in the middle of the bracket, and a recycling device installed on the top of the bracket near its side. The cleaning device includes a cleaning cylinder installed on the top of the middle of the bracket, and a stirring motor installed at the bottom of the middle of the bracket. The output end of the stirring motor passes through the upper surface of the bracket and the bottom of the cleaning cylinder cavity and is fixedly connected to a stirring shaft. A stirring plate is fixedly connected to the outer surface of the stirring shaft, and a water leakage hole is opened on the surface of the stirring plate. The recycling device includes a holding cylinder installed on the top of the bracket near its side.
[0004] The aforementioned patents highlight the difficulty in cleaning the contact surfaces when silicone blocks are stacked, especially for complex or porous silicone structures. Therefore, we need to provide a silicone all-around cleaning device. Utility Model Content
[0005] The purpose of this invention is to provide a silicone all-around cleaning device, which achieves thorough cleaning of the surface and gaps of silicone blocks by combining a rotating cleaning cage for soaking and a cleaning mechanism for spraying and rinsing. The lifting mechanism synchronously controls the height of the cleaning cage, adapting to the needs of multiple processes such as cleaning, draining, and drying, and solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a silicone all-around cleaning device, comprising: a treatment tank, and a cleaning cage disposed within the treatment tank for storing multiple silicone blocks; the treatment tank is provided with a cleaning mechanism for cleaning the rubber inside the cleaning cage; the treatment tank is also provided with a lifting mechanism for adjusting the lifting of the cleaning cage.
[0007] Preferably, the lifting mechanism includes rotating shafts fixedly installed on both sides of the cleaning cage, upright plates rotatably installed on the opposite sides of the two rotating shafts, floating seats fixedly installed on the opposite sides of the two upright plates, reserved grooves for sliding of the floating seats are provided on both sides of the treatment tank, and synchronizing components for synchronous movement of the two floating seats are installed on the surface of the treatment tank.
[0008] Preferably, the synchronizing element includes frames fixedly installed on both sides of the treatment pool. Threaded rods are rotatably installed inside both frames. The surfaces of the two threaded rods are respectively threaded onto the internal threads of two floating seats. Driven wheels are fixedly installed on the surfaces of both threaded rods. A first motor is installed at the bottom of the treatment pool via a base. A double-rail wheel is installed at the output end of the first motor. The surfaces of the double-rail wheel are connected to the two driven wheels via a toothed belt.
[0009] Preferably, a second motor is provided on one side of the cleaning cage, a main wheel is installed at the output end of the second motor, a secondary wheel is installed on the surface of the rotating shaft, and the main wheel and the secondary wheel are connected by a toothed belt.
[0010] Preferably, the top of the cleaning cage is hinged with a cover plate, a limit bolt is movably sleeved on a protrusion on one side of the cover plate, a fixing plate is fixedly installed on the surface of the cleaning cage, and a threaded hole is opened inside the fixing plate for threaded installation with the limit bolt.
[0011] Preferably, the cleaning mechanism includes a bracket fixedly installed inside the treatment tank, a spray plate is installed on the surface of the bracket, a water tank is installed on the back of the spray plate through a pipe, and a water pump is installed inside the pipe.
[0012] Preferably, the processing pool is provided with a detachable feeding frame inside, the bottom of the feeding frame is fixedly installed with a clip frame that snaps into the top edge of the processing pool, and the top of the bracket is used to support the bottom of the feeding frame.
[0013] Preferably, a fan assembly is embedded inside the treatment tank, and a protective cover with a filter layer is installed on the back of the fan assembly. The fan assembly is located on top of the cleaning mechanism.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention combines a rotating cleaning cage for soaking and a cleaning mechanism for spraying and rinsing to achieve thorough cleaning of the surface and gaps of the silicone block. The lifting mechanism simultaneously controls the height of the cleaning cage, adapting to the needs of multiple processes such as cleaning, draining, and drying. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 This is a three-dimensional sectional view of the treatment tank of this utility model;
[0018] Figure 3 This is a perspective view of the synchronization component of this utility model;
[0019] Figure 4This is a view of the cover plate of this utility model when it is open;
[0020] Figure 5 The structure of this utility model Figure 4 Enlarged view of a portion of point A in the middle;
[0021] Figure 6 This is a perspective view of the cleaning mechanism of this utility model;
[0022] Figure 7 This is a perspective view of the protective cover of this utility model;
[0023] Figure 8 This is a schematic diagram of the installation of the material feeding frame of this utility model.
[0024] In the diagram: 1. Treatment pool; 2. Cleaning cage; 3. Cleaning mechanism; 31. Support frame; 32. Spray plate; 33. Water tank; 34. Water pump; 4. Lifting mechanism; 41. Rotating shaft; 42. Vertical plate; 43. Floating seat; 40. Synchronizing component; 401. Frame; 402. Threaded rod; 403. Driven wheel; 404. First motor; 405. Double-rail wheel; 406. Toothed belt one; 5. Second motor; 6. Main wheel; 7. Auxiliary wheel; 8. Toothed belt two; 9. Cover plate; 10. Limit bolt; 11. Fixing plate; 12. Threaded hole; 13. Discharge frame; 14. Clip frame; 15. Fan assembly; 16. Protective cover. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-8 This utility model provides a technical solution: a silicone all-around cleaning device, including: a treatment tank 1, and a cleaning cage 2 set in the treatment tank 1 for storing multiple silicone blocks; the treatment tank 1 is provided with a cleaning mechanism 3 for cleaning the rubber in the cleaning cage 2; the treatment tank 1 is provided with a lifting mechanism 4 for lifting and adjusting the cleaning cage 2.
[0027] This invention achieves thorough cleaning of the surface and gaps of the silicone block by combining the immersion washing of the rotating cleaning cage 2 with the spray rinsing of the cleaning mechanism 3. The lifting mechanism 4 synchronously controls the height of the cleaning cage 2 to meet the needs of multiple processes such as cleaning, draining and drying.
[0028] Specifically, the lifting mechanism 4 includes rotating shafts 41 fixedly installed on both sides of the cleaning cage 2. Each of the two rotating shafts 41 has a vertical plate 42 rotatably installed on the opposite side. Each of the two vertical plates 42 has a floating seat 43 fixedly installed on the opposite side. Both sides of the treatment tank 1 have reserved grooves for the floating seats 43 to slide. The surface of the treatment tank 1 is equipped with a synchronizing element 40 for the two floating seats 43 to move synchronously.
[0029] The above design involves opening the top cover 9 of the cleaning cage 2, loosening the limiting bolt 10, and evenly placing the silicone block to be cleaned into the cleaning cage 2. The cover 9 is then closed and the limiting bolt 10 is tightened to ensure the silicone block does not fall during cleaning. The lifting mechanism 4 is activated, which drives the double-rail wheel 405 to rotate via the first motor 404. The double-rail wheel 405 and the toothed belt 406 synchronously control the two driven wheels 403, thereby controlling the two threaded rods 402 to rotate synchronously. The surface of the threaded rod 402 is threaded into the floating seat 43, causing the floating seat 43 to move downwards along the pre-reserved groove, completely immersing the cleaning cage 2 in the cleaning solution of the treatment tank 1. The second motor 5 is then activated to drive the main wheel 6 to rotate. The main wheel 6 and the auxiliary wheel 7 are connected by a toothed belt 8, which drives the rotating shaft 41 to control the rotation of the cleaning cage 2. The cleaning cage 2 rotates slowly, allowing the silica gel blocks to be cleaned from all directions during dynamic tumbling. After cleaning, the lifting mechanism 4 is activated, causing the cleaning cage 2 to slowly rise to one side of the spray plate 32. The water pump 34 is activated, drawing clean water from the water tank 33 into the pipe and into the spray plate 32 to perform high-pressure spray rinsing on the silica gel blocks in the cleaning cage 2. After rinsing, the lifting mechanism 4 is activated again, raising the cleaning cage 2 to the corresponding height of the fan assembly 15. The fan assembly 15 is activated, and the air blows evenly onto the silica gel blocks after passing through the filter layer, accelerating the evaporation of moisture. The cleaning cage 2 is kept rotating at a low speed to ensure uniform drying.
[0030] The lifting mechanism 4 raises the cleaning cage 2 to the highest position and clamps the bottom frame 14 of the discharge frame 13 to the edge of the lowest point of the top of the treatment tank 1. The discharge frame 13 is inclined. Open the cover plate 9 and pour out the cleaned and dried silicone block. The silicone block falls into the discharge frame 13 and is discharged.
[0031] Specifically, the synchronizing element 40 includes a frame 401 fixedly installed on both sides of the treatment pool 1. Threaded rods 402 are rotatably installed inside both frames 401. The surfaces of the two threaded rods 402 are respectively threaded onto the two floating seats 43. Driven wheels 403 are fixedly installed on the surfaces of both threaded rods 402. A first motor 404 is installed at the bottom of the treatment pool 1 via a base. A double-track wheel 405 is installed at the output end of the first motor 404. The surfaces of the double-track wheel 405 are connected to the two driven wheels 403 via a toothed belt 406.
[0032] In the above design, when the first motor 404 is started, its output end drives the double-rail wheel 405 to rotate. When the threaded rod 402 rotates, the floating seat 43, which is threadedly engaged with it, moves up and down along the reserved groove, thereby controlling the lifting and lowering of the cleaning cage 2. Since the threaded rods 402 on both sides operate synchronously, the floating seat 43 always remains horizontal, preventing the cleaning cage 2 from tilting or getting stuck. By controlling the forward and reverse rotation of the first motor 404, the height of the cleaning cage 2 can be precisely adjusted to place it in the optimal position for soaking, cleaning, draining, or drying. The first motor 404 is a Panasonic MINAS A6 series with a protection rating of IP67 (completely dustproof and waterproof).
[0033] Specifically, a second motor 5 is installed on one side of the cleaning cage 2. A main wheel 6 is installed at the output end of the second motor 5, and a secondary wheel 7 is installed on the surface of the rotating shaft 41. The main wheel 6 and the secondary wheel 7 are connected by a toothed belt 8. In this design, when the second motor 5 is powered on, its output shaft drives the main wheel 6 to rotate. The main wheel 6 drives the secondary wheel 7 to rotate through the toothed belt 8. The secondary wheel 7 is fixed on the rotating shaft 41 of the cleaning cage 2, thereby driving the entire cleaning cage 2 to rotate. The cleaning cage 2 rotates slowly at a set speed (e.g., 5-15 RPM), causing the silicone blocks inside to tumble continuously. The second motor 5 is a common three-phase asynchronous motor, model: YE2-801-4, protection level: IP67 (completely dustproof and waterproof).
[0034] Specifically, a cover plate 9 is hinged to the top of the cleaning cage 2. A limit bolt 10 is movably fitted onto the protrusion on one side of the cover plate 9. A fixing plate 11 is fixedly installed on the surface of the cleaning cage 2. The interior of the fixing plate 11 has a threaded hole 12 for threaded installation with the limit bolt 10. Loosen the limit bolt 10 to disengage it from the threaded hole 12 of the fixing plate 11. Flip the hinged cover plate 9 upwards to expose the interior space of the cleaning cage 2. Place the silicone blocks to be cleaned evenly into the cleaning cage 2, avoiding overcrowding. Return the cover plate 9 to its original position, aligning its protrusion with the fixing plate 11. Tighten the limit bolt 10, passing it through the protrusion and screwing it into the threaded hole 12 of the fixing plate 11 to lock the cover plate 9. The hinged design enables one-click opening and closing, and the limit bolt 10 ensures a tight seal, preventing silicone blocks from splashing.
[0035] Specifically, the cleaning mechanism 3 includes a bracket 31 fixedly installed inside the treatment tank 1. A spray plate 32 is mounted on the surface of the bracket 31, and a water tank 33 is installed on the back of the spray plate 32 through a pipe. A water pump 34 is installed inside the pipe. In this design, the water pump 34 draws water from the water tank 33 and delivers it to the spray plate 32 through the pipe. The porous design of the spray plate 32 evenly sprays water into the rotating cleaning cage 2, covering the surface of the silicone block. By controlling the pressure of the water pump 34 or the angle of the spray plate 32, the cleaning intensity and coverage area can be adjusted. High-pressure spraying and the rotating cage achieve thorough cleaning, which is especially suitable for porous silicone blocks.
[0036] Specifically, the processing tank 1 is equipped with a detachable feeding frame 13. A locking frame 14, which engages with the top edge of the processing tank 1, is fixedly installed at the bottom of the feeding frame 13. The top of the bracket 31 supports the bottom of the feeding frame 13. This design aligns the locking frame 14 at the bottom of the feeding frame 13 with the lowest edge of the top of the processing tank 1. The bottom of the feeding frame 13 is supported by the bracket 31, ensuring stability, and is used to feed the cleaned silicone.
[0037] Specifically, a fan assembly 15 is embedded inside the treatment tank 1, and a protective cover 16 with a filter layer is installed on the back of the fan assembly 15. The fan assembly 15 is located on top of the cleaning mechanism 3. With the above design, after cleaning, the embedded fan assembly 15 is turned on, and the airflow is purified by the filter layer and blown towards the cleaning cage 2. The room temperature air penetrates the gaps between the silica gel blocks, accelerating the evaporation of moisture. The filter layer blocks dust and particles, ensuring the cleanliness of the silica gel. In conjunction with the rotating cleaning cage 2, the airflow evenly covers the area.
[0038] Working principle: Open the cover plate 9 on top of the cleaning cage 2, loosen the limit bolt 10, and evenly place the silicone block to be cleaned into the cleaning cage 2. Close the cover plate 9 and tighten the limit bolt 10 to ensure that the silicone block will not fall off during the cleaning process. Start the lifting mechanism 4, which drives the double-rail wheel 405 to rotate by starting the first motor 404. The double-rail wheel 405 and the toothed belt 406 synchronously control the two driven wheels 403, which in turn control the two threaded rods 402 to rotate synchronously. The surface of the threaded rod 402 is installed with the internal thread of the floating seat 43, causing the floating seat 43 to move down along the reserved groove, completely immersing the cleaning cage 2 into the cleaning solution of the treatment tank 1. Start the second motor 5 to drive the main wheel 6 to rotate. The main wheel 6 and the auxiliary wheel 7 are connected by a toothed belt 8, which drives the rotating shaft 41 to control the rotation of the cleaning cage 2. The cleaning cage 2 rotates slowly, allowing the silica gel blocks to be cleaned from all directions during dynamic tumbling. After cleaning, the lifting mechanism 4 is activated, causing the cleaning cage 2 to slowly rise to one side of the spray plate 32. The water pump 34 is activated, drawing clean water from the water tank 33 into the pipe and into the spray plate 32 to perform high-pressure spray rinsing on the silica gel blocks in the cleaning cage 2. After rinsing, the lifting mechanism 4 is activated again, raising the cleaning cage 2 to the corresponding height of the fan assembly 15. The fan assembly 15 is activated, and the air blows evenly onto the silica gel blocks after passing through the filter layer, accelerating moisture evaporation. The cleaning cage 2 is kept rotating at a low speed to ensure uniform drying.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A silicone all-around cleaning device, characterized in that, include: A processing tank, and a cleaning cage disposed within the processing tank for storing multiple silicone blocks; the processing tank is equipped with a cleaning mechanism for cleaning the rubber inside the cleaning cage; the processing tank is also equipped with a lifting mechanism for adjusting the lifting of the cleaning cage. The lifting mechanism includes rotating shafts fixedly installed on both sides of the cleaning cage. Vertical plates are rotatably installed on the opposite sides of the two rotating shafts. Floating seats are fixedly installed on the opposite sides of the two vertical plates. Reserved slots for sliding of the floating seats are opened on both sides of the treatment tank. Synchronizing components for synchronous movement of the two floating seats are installed on the surface of the treatment tank. The cleaning mechanism includes a bracket fixedly installed inside the treatment tank. A spray plate is installed on the surface of the bracket, and a water tank is installed on the back of the spray plate through a pipe. A water pump is installed inside the pipe.
2. The silicone all-around cleaning device according to claim 1, characterized in that: The synchronizing element includes frames fixedly installed on both sides of the treatment pool. Threaded rods are rotatably installed inside both frames. The surfaces of the two threaded rods are respectively threaded onto the internal threads of two floating seats. Driven wheels are fixedly installed on the surfaces of both threaded rods. A first motor is installed at the bottom of the treatment pool via a base. A double-rail wheel is installed at the output end of the first motor. The surfaces of the double-rail wheel are connected to the two driven wheels via a toothed belt.
3. The silicone all-around cleaning device according to claim 1, characterized in that: A second motor is provided on one side of the cleaning cage. A main wheel is installed at the output end of the second motor, and a secondary wheel is installed on the surface of the rotating shaft. The main wheel and the secondary wheel are connected by a toothed belt.
4. The silicone all-around cleaning device according to claim 3, characterized in that: The top of the cleaning cage is hinged with a cover plate, and a limit bolt is movably sleeved on a protrusion on one side of the cover plate. A fixing plate is fixedly installed on the surface of the cleaning cage, and a threaded hole is opened inside the fixing plate for threaded installation with the limit bolt.
5. The silicone all-around cleaning device according to claim 1, characterized in that: The processing pool is equipped with a detachable feeding frame inside. The bottom of the feeding frame is fixedly installed with a clip frame that snaps into the top edge of the processing pool, and the top of the bracket is used to support the bottom of the feeding frame.
6. The silicone all-around cleaning device according to claim 1, characterized in that: The treatment tank has a fan assembly embedded inside, and a protective cover with a filter layer is installed on the back of the fan assembly. The fan assembly is located on top of the cleaning mechanism.