Anti-splashing plastic pipe cutting device
By using a closed dust suction cover and a height-adjustable cutting blade structure to prevent splashing of plastic pipes, the problem of flying debris and dust dispersion during plastic pipe cutting is solved, achieving a safe and efficient cutting process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI SHUANGYUE IND DEV CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-06-26
AI Technical Summary
The flying debris and dust generated during the cutting of plastic pipes pollute the environment and pose safety hazards.
A splash-proof plastic pipe cutting device was designed, which adopts a closed dust suction cover and a liftable cutting blade structure, combined with a magnetic coupling to protect the motor, so as to achieve effective collection and removal of debris and dust.
It effectively prevents debris and dust from flying, protects the environment and operator safety, cleans the cutting disc, and protects the cutting motor.
Smart Images

Figure CN224407807U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic pipe cutting, and in particular to a splash-proof plastic pipe cutting device. Background Technology
[0002] Plastic pipes are produced in long lengths and need to be cut into finished pipes. The cutting process generates a lot of debris, and in some cases, due to poor heat dissipation of the cutting blade, frictional heat accumulates, causing the pipe cut to melt and produce smoke, which pollutes the environment.
[0003] The factory's current simple solution is to place a vacuum cleaner next to the cutting workbench and attach the vacuum head to the vicinity of the cutting disc. However, since the cutting is still in an open environment and the initial speed of the debris is fast, a large amount of flying debris is still splashed out, and the effect is not ideal. Utility Model Content
[0004] This invention provides a splash-proof plastic pipe cutting device, which solves the problems of flying debris and dust dispersion when cutting plastic pipes into sections.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a splash-proof plastic pipe cutting device, including a cutting worktable, the cutting worktable including a table panel, a lifting frame that can move up and down is provided at the lower end of the table panel, a rotatable cutting blade is provided on the lifting frame, an avoidance groove is provided above the rotating seat on the table panel, a pipe pressing mechanism is provided on both sides of the avoidance groove on the upper end of the table panel, a dust suction cover is provided between the two pipe pressing mechanisms, the dust suction cover is fastened above the avoidance groove, a side frame is also provided on one side of the cutting worktable, a dust extraction main pipe is provided at the upper end of the side frame, a dust extraction branch pipe is provided on the dust extraction main pipe, and the dust extraction branch pipe is connected to the suction hole.
[0006] In the preferred embodiment, the lower end of the platform is provided with multiple suspension rods, the lower end of which is connected to a suspension plate. The suspension plate is provided with a rotatable lead screw. The lifting frame is provided with a guide seat, which is slidably connected to the suspension rod. The lifting frame is provided with a lead screw nut, which is connected to the lead screw.
[0007] In the preferred embodiment, the lifting frame is provided with a rotating seat, and the rotating seat is provided with a rotatable rotating shaft. The cutting blade is sleeved on one end of the rotating shaft. A synchronous belt drive mechanism is also provided. The lifting frame is provided with a cutting motor, and the cutting motor drives the rotating shaft to rotate through the synchronous belt drive mechanism.
[0008] The cutting motor, rotating base, and intermediate transmission mechanism all rise and fall together with the lifting frame, forming a cutting machine together with the boom, hanging plate, etc.
[0009] In a preferred embodiment, the rotating shaft includes a front shaft section and a rear shaft section, and a magnetic coupling is provided between the front shaft section and the rear shaft section.
[0010] In the preferred embodiment, the dust collection cover has notches on both sides, vertical slots at both ends of the notches, movable baffles that can be slidably inserted in the vertical slots, and tube slots at the lower end of the movable baffles.
[0011] In a preferred embodiment, the pressing mechanism includes multiple uprights mounted on a platform, with a top plate connected to the upper end of each upright. The top plate is equipped with a clamping cylinder and a lower pressing plate. The two ends of the lower pressing plate are slidably connected to each upright, and the clamping cylinder drives the lower pressing plate to rise and fall.
[0012] In the preferred embodiment, each pressing mechanism is provided with two parallel and spaced side limiting baffles on the side away from the dust collection cover. The distance between the two side limiting baffles is adjustable, and the end of the side limiting baffle away from the pressing mechanism is provided with a rolling wheel.
[0013] The beneficial effects of this utility model are as follows: the cutting position is sealed by a cover with an opening at the lower end, leaving only the pipe body channel. During cutting, the debris will impact the inner wall of the cover, slow down, and eventually be drawn away along with the cutting fumes, avoiding splashing to the outside, polluting the environment, or injuring people; the cover is equipped with replaceable movable baffles on the side to adapt to different pipe diameters; the cutting blade adopts a liftable structure, with a narrow slit through which the cutting blade passes. When the cutting blade is raised or lowered, the narrow slit will scrape off the hot melt debris adhering to the side of the cutting blade, cleaning the cutting blade; the drive motor of the cutting blade is connected to the cutting blade by a magnetic coupling coupling, which can protect the motor in case of adhesion and jamming. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 This is a schematic diagram of the layout of this utility model.
[0016] Figure 2 This is a top view of the cutting workbench.
[0017] Figure 3 This is a schematic diagram of the lateral limiting tube of the side limiting baffle.
[0018] Figure 4 This is a schematic diagram of the cutting mechanism.
[0019] Figure 5 This is a schematic diagram of the pipe clamping mechanism.
[0020] Figure 6 This is a structural diagram of the vacuum cleaner cover.
[0021] Figure 7 This is a schematic diagram of the magnetic coupling structure of the cutting disc.
[0022] In the diagram: 1. Cutting workbench; 101. Tabletop; 102. Clearance groove; 2. Cutting machine; 201. Hanging rod; 202. Lifting plate; 203. Lifting motor; 204. Front support; 205. Lead screw; 206. Side limit baffle; 3. Rolling wheel; 301. Pipe pressing mechanism; 4. Upright pole; 401. Top plate; 402. Lower pressure plate; 403. Tightening cylinder; 5. Dust extraction cover; 501. Suction hole; 502. Vertical slot; 503. Movable baffle; 504. Pipe groove; 505. Notch groove; 6. Side frame; 7. Main dust extraction pipe; 8. Branch dust extraction pipe; 9. Lifting frame; 901. Guide seat; 902. Cutting motor; 903. Synchronous belt drive mechanism; 904. Rotating shaft; 905. Rotating seat; 906. Cutting blade; 907. Front shaft section; 908. Rear shaft section; 909. Magnetic coupling coupling. Detailed Implementation
[0023] like Figure 1-7 In the present invention, a splash-proof plastic pipe cutting device includes a cutting workbench 1, the cutting workbench 1 including a table panel 101, a lifting frame 9 that can move up and down is provided at the lower end of the table panel 101, a rotatable cutting blade 906 is provided on the lifting frame 9, an avoidance groove 102 is provided above the rotating seat 905 on the table panel 101, a pipe pressing mechanism 4 is provided on both sides of the avoidance groove 102 on the upper end of the table panel 101, a dust suction cover 5 is provided between the two pipe pressing mechanisms 4, the dust suction cover 5 is fastened above the avoidance groove 102, a side frame 6 is also provided on one side of the cutting workbench 1, a dust extraction main pipe 7 is provided at the upper end of the side frame 6, a dust extraction branch pipe 8 is provided on the dust extraction main pipe 7, and the dust extraction branch pipe 8 is connected to the suction hole 501.
[0024] The main dust extraction pipe 7 connects to the dust extraction equipment.
[0025] The plastic tube is placed on the tabletop 101 and passes under the tube pressing mechanism 4. The tube pressing mechanism 4 presses the two ends of the tube. The rotating cutting blade 906 rises, passes through the clearance groove 102 and cuts the tube body. The generated dust and smoke are blocked by the dust collection cover 5 and are sucked away through the suction hole 501.
[0026] An integrated negative pressure main pipe is used, with branch pipes extending from the top to connect to the dust collection cover 5. This does not occupy floor space and can also provide a negative pressure environment for other processes.
[0027] In the preferred embodiment, the lower end of the platform 101 is provided with a plurality of suspension rods 201, the lower end of the suspension rods 201 is connected to a suspension plate 202, the suspension plate 202 is provided with a rotatable lead screw 205, the lifting frame 9 is provided with a guide seat 901, the guide seat 901 is slidably sleeved with the suspension rods 201, and the lifting frame 9 is provided with a lead screw nut seat 206, which is sleeved with the lead screw 205.
[0028] The lifting plate 202 is equipped with a front support 204 for a lifting motor 203 and a lead screw 205. The lifting motor 203 drives the lead screw 205 to rotate.
[0029] The lifting frame 9 is a cubic structure consisting of upper and lower plates plus a vertical support plate. A guide seat 901 is set on each side of the cubic structure to enable the lifting frame 9 to move up and down stably.
[0030] In a preferred embodiment, the lifting frame 9 is provided with a rotating seat 905, and a rotatable rotating shaft 904 is provided inside the rotating seat 905. The cutting blade 906 is sleeved on one end of the rotating shaft 904. A synchronous belt transmission mechanism 903 is also provided. The lifting frame 9 is provided with a cutting motor 902, and the cutting motor 902 drives the rotating shaft 904 to rotate through the synchronous belt transmission mechanism 903.
[0031] The cutting motor 902, the rotating seat 905, and the intermediate transmission mechanism all rise and fall together with the lifting frame 9, forming the cutting machine 2 together with the hanging rod 201, the hanging plate 202, etc.
[0032] When the cutting disc 906 cuts the plastic pipe, friction causes it to heat up. The heat accumulation from multiple cuts results in a high initial temperature for the cutting disc 906. When cutting the pipe again, the debris may melt and stick to the cutting interface, jamming the cutting disc 906 and damaging the cutting motor 902.
[0033] In a preferred embodiment, the rotating shaft 904 includes a front shaft section 907 and a rear shaft section 908, and a magnetic coupling 909 is provided between the front shaft section 907 and the rear shaft section 908.
[0034] When heat fusion occurs or a hard foreign object is cut, causing the rear shaft section 908 to jam, the magnetic coupling 909 disengages, and the front shaft section 907 can still rotate, protecting the cutting motor 902.
[0035] In the preferred embodiment, the dust collection cover 5 has notches 505 on both sides, and vertical slots 502 are provided at both ends of the notches 505. A movable baffle 503 is provided in the vertical slots 502 for sliding insertion, and a tube groove 504 is provided at the lower end of the movable baffle 503.
[0036] The movable baffle 503 is easy to install and remove. The movable baffle 503 matching the pipe groove 504 can be replaced according to the size of the plastic pipe to adapt to different pipe diameters.
[0037] In a preferred embodiment, the pressing mechanism 4 includes multiple uprights 401 mounted on the platform 101. The upper end of each upright 401 is connected to a top plate 402. The top plate 402 is equipped with a pressing cylinder 404 and a lower pressing plate 403. Both ends of the lower pressing plate 403 are slidably connected to each upright 401. The pressing cylinder 404 drives the lower pressing plate 403 to rise and fall.
[0038] The pressure plate 403 can hold down the tube body to prevent it from shaking, which could cause the tube body to crack during cutting and the cutting blade to break under stress.
[0039] In the preferred embodiment, each pressing mechanism 4 is provided with two parallel and spaced side limiting baffles 3 on the side away from the dust collection cover 5. The distance between the two side limiting baffles 3 is adjustable, and the end of the side limiting baffle 3 away from the pressing mechanism 4 is provided with a rolling wheel 301.
[0040] Adjust the width between the side limit baffles 3 according to the diameter of the plastic tube to prevent the tube from tilting when compressed.
[0041] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.
Claims
1. A splash-proof plastic pipe cutting device, characterized in that: The cutting workbench (1) includes a tabletop (101), a lifting frame (9) that can move up and down is provided at the lower end of the tabletop (101), a rotatable cutting blade (906) is provided on the lifting frame (9), a clearance groove (102) is provided above the rotating seat (905) on the tabletop (101), a pressing pipe mechanism (4) is provided on both sides of the clearance groove (102) on the upper end of the tabletop (101), a dust suction cover (5) is provided between the two pressing pipe mechanisms (4), the dust suction cover (5) is fastened above the clearance groove (102), a side frame (6) is also provided on one side of the cutting workbench (1), a dust extraction main pipe (7) is provided at the upper end of the side frame (6), a dust extraction branch pipe (8) is provided on the dust extraction main pipe (7), and the dust extraction branch pipe (8) is connected to the suction hole (501).
2. The anti-splashing plastic pipe cutting device according to claim 1, characterized in that: The lower end of the platform (101) is provided with multiple hanging rods (201), the lower end of the hanging rods (201) is connected to a hanging plate (202), the hanging plate (202) is provided with a rotatable screw (205), the lifting frame (9) is provided with a guide seat (901), the guide seat (901) is slidably connected to the hanging rods (201), the lifting frame (9) is provided with a screw nut seat (206), the screw nut seat (206) is connected to the screw (205).
3. The anti-spray plastic pipe cutting apparatus of claim 1, wherein: The lifting frame (9) is provided with a rotating seat (905), and a rotatable rotating shaft (904) is provided inside the rotating seat (905). The cutting blade (906) is sleeved on one end of the rotating shaft (904). A synchronous belt drive mechanism (903) is also provided. The lifting frame (9) is provided with a cutting motor (902), and the cutting motor (902) drives the rotating shaft (904) to rotate through the synchronous belt drive mechanism (903).
4. The anti-splash plastic tube cutting device according to claim 3, characterized in that: the rotating shaft (904) includes a front axle section (907) and a rear axle section (908), and a magnetic coupling (909) is provided between the front axle section (907) and the rear axle section (908).
5. The anti-splash plastic tube cutting device according to claim 1, characterized in that: The vacuum cleaner cover (5) has notches (505) on both sides, and vertical slots (502) are provided at both ends of the notches (505). A movable baffle (503) is provided in the vertical slot (502) and is slidably inserted. A tube groove (504) is provided at the lower end of the movable baffle (503).
6. The anti-splash plastic tube cutting device according to claim 1, characterized in that: The pressing mechanism (4) includes multiple uprights (401) set on the platform (101). The upper end of the uprights (401) is connected to a top plate (402). The top plate (402) is provided with a clamping cylinder (404) and a lower pressing plate (403). The two ends of the lower pressing plate (403) are slidably connected to each upright (401). The clamping cylinder (404) drives the lower pressing plate (403) to rise and fall.
7. The anti-splash plastic tube cutting device according to claim 1, characterized in that: Each pipe pressing mechanism (4) has two parallel side limiting baffles (3) arranged at intervals on the side away from the dust suction cover (5). The distance between the two side limiting baffles (3) is adjustable. The side limiting baffles (3) are provided with rolling wheels (301) at the ends away from the pipe pressing mechanism (4).