A coating machine for the production of compound fertilizer for fruits and vegetables

By combining the design of rollers, sieves, and infusion pipes, the problems of uneven coating and clumping of compound fertilizers are solved, achieving uniform coating and reducing clumping, improving processing accuracy and product quality, and facilitating storage and transportation.

CN224430518UActive Publication Date: 2026-06-30HUBEI EZHONG ECOLOGICAL ENG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI EZHONG ECOLOGICAL ENG CO LTD
Filing Date
2025-07-21
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Traditional coating methods result in uneven coating and clumping of compound fertilizer granules, affecting processing precision and product quality, and are also inconvenient for storage and transportation.

Method used

The design incorporates a roller, sieve plate, and infusion pipe. By controlling the motor speed and feeding rate, the coating liquid is sprayed using an atomizing nozzle. The sieve plate and comb plate structure prevent direct contact between particles, and the guide plate and recycling mechanism handle agglomeration.

Benefits of technology

This technology achieves uniform coating of compound fertilizer granules and reduces clumping, improving processing precision and product quality, and facilitating storage and transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of fertilizer granule coating technology, specifically a coating machine for the production of compound fertilizer for fruits and vegetables. It includes a base frame and a roller. The roller is rotatably connected to the support surface and driven by a motor. A controller is installed on the support to control the motor speed and feeding speed. A sieve plate is fixedly connected to the inner wall of the roller, and the sieve plate has several sieve plates. An infusion pipe is fixedly connected to the base frame via the support, and its end is connected to an external pressure pump for conveying coating liquid. Several atomizing nozzles are installed on the surface of the infusion pipe. Through the combination of the roller, sieve plate, and infusion pipe, this machine can replace traditional coating methods, avoiding direct contact between a large amount of coating liquid and the compound fertilizer granules, thus preventing uneven coating effects. It can also significantly reduce the occurrence of fertilizer granule clumping, improving the processing precision and product quality of the compound fertilizer, and facilitating subsequent storage, transportation, and application.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer granule coating technology, specifically a coating machine for the production of fruit and vegetable compound fertilizer. Background Technology

[0002] Compound fertilizer is a chemical fertilizer containing elements such as nitrogen, phosphorus, and potassium. It can provide comprehensive nutritional support for crops, promote crop growth and development, and thus improve yield and quality.

[0003] In the production process of compound fertilizers used for fruits and vegetables, in order to meet the requirements of changing the rate of nutrient release, the fertilizer needs to be coated. By regulating nutrient release through coating, the goal of efficient, environmentally friendly and convenient fertilization can be achieved, which not only meets the needs of crop growth, but also reduces resource waste and environmental pressure.

[0004] However, traditional coating methods typically involve pouring the coating solution into the compound fertilizer all at once, and then mixing it all together in a mixer. Because liquids have strong adsorption properties, when a large amount of coating solution comes into direct contact with the compound fertilizer particles, localized aggregation can easily lead to uneven coating effects. This results in some particles being coated with excessive solution, even clumping, while other particles are under-coated. This directly affects the processing precision and product quality of the compound fertilizer, and also adversely impacts subsequent storage, transportation, and application performance. Therefore, to address these issues, a coating machine for fruit and vegetable compound fertilizer production is proposed. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology and solve at least one technical problem in the background technology, this utility model proposes a coating machine for the production of fruit and vegetable compound fertilizer.

[0006] The technical solution adopted by this utility model to solve its technical problem is: the coating machine for producing compound fertilizer for fruits and vegetables according to this utility model includes a base frame and a roller, the roller is rotatably connected on the surface of the support frame and is driven by a motor;

[0007] The support is equipped with a controller for controlling the motor speed and the feeding speed (the controller integrates common switch control components, including a switch to control the size of the material hopper discharge port, a knob to adjust the motor speed, and a switch for the infusion tube, all of which are electrically connected via wires).

[0008] A sieve plate is fixedly connected to the inner wall of the drum, and several sieve plates are provided;

[0009] An infusion tube is fixedly connected to a base frame via a bracket, and an external pressure pump is connected to its end for delivering a coating fluid. Several atomizing nozzles are provided on the surface of the infusion tube.

[0010] The roller has a feed inlet and a discharge outlet at each end;

[0011] A hopper is fixedly connected to the base frame at the inlet, and a vertical pole is fixedly connected to the end of the vertical pole at the outlet.

[0012] The base frame is designed to be inclined downwards towards the guide plate;

[0013] The base frame is equipped with a recycling mechanism.

[0014] Preferably, at least two sieve plates are provided, and they are equidistantly distributed. The sieve plates are designed in an inclined arc shape.

[0015] Preferably, the guide plate is approximately "T" shaped and arc-shaped overall, with the horizontal end of the guide plate located inside the roller to receive compound fertilizer granules.

[0016] Preferably, the recycling mechanism includes a recycling box, a card plate fixed to the surface of the recycling box, the card plate being "U"-shaped, bolts being movably connected to the surface of the card plate, the recycling box being fixedly installed on the upright by bolts, the surface of the guide plate being provided with filter holes, and the recycling box being positioned below the filter holes.

[0017] Preferably, a comb plate is fixedly connected to the surface of the infusion tube by a connecting rod, a stop bar is fixedly connected to the end of the sieve plate, a through groove is opened at the end of the sieve plate, and the groove on the surface of the comb plate corresponds to the through groove.

[0018] Preferably, the upright surface is rotatably connected to a rotating rod via an elastic element. The rotating rod is arc-shaped, and an impact head is fixedly connected to the end of the rotating rod. Several extrusion shafts are fixedly connected to the surface of the roller. The elastic element can be a spring or a metal sheet, and the guide plate is made of an elastic material.

[0019] Preferably, a rubber pad is fixedly connected to the surface of the extrusion shaft.

[0020] The advantages of this utility model are:

[0021] 1. This utility model, by using a roller in conjunction with a sieve plate and an infusion pipe, can replace the traditional coating method, avoiding direct contact between a large amount of coating liquid and compound fertilizer granules, which would lead to uneven coating effect. It can also significantly reduce the occurrence of fertilizer granule clumping, improve the processing precision and product quality of compound fertilizer, and facilitate subsequent storage, transportation and application.

[0022] 2. This utility model, through the design of the comb plate and the baffle, will squeeze and break up the clumped fertilizer particles when the comb plate passes through the sieve plate, thereby reducing the clumping of compound fertilizer particles. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the base frame structure of Example 1;

[0025] Figure 2 This is a schematic diagram of the infusion tube structure in Example 1;

[0026] Figure 3 Example 1 Figure 2 Schematic diagram of the structure at point A in the middle;

[0027] Figure 4 Example 1 Figure 2 Schematic diagram of the structure at point B;

[0028] Figure 5 This is a partial structural diagram of the sieve plate in Example 1;

[0029] Figure 6 This is a schematic diagram of the guide plate structure in Example 1;

[0030] Figure 7 This is a schematic diagram of the impact head structure in Example 2.

[0031] In the diagram: 1. Base frame; 2. Roller; 3. Infusion tube; 5. Guide plate; 6. Hopper; 7. Screen plate; 8. Recycling box; 9. Groove; 11. Comb plate; 12. Upright; 13. Clamping plate; 15. Extrusion shaft; 16. Impact head; 17. Rotating rod. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Example 1

[0034] Please see Figure 1-6 As shown, a coating machine for producing compound fertilizer for fruits and vegetables includes a base frame 1 and a roller 2, the roller 2 being rotatably connected to the surface of the support frame and driven by a motor;

[0035] The support frame is equipped with a controller to control the motor speed and the feeding speed;

[0036] A screen plate 7 is fixedly connected to the inner wall of the drum 2, and several screen plates 7 are provided;

[0037] The infusion tube 3 is fixedly connected to the base frame 1 by a bracket, and the end is connected to an external pressure pump for delivering the coating fluid. Several atomizing nozzles are provided on the surface of the infusion tube 3.

[0038] The roller 2 has a feed inlet and a discharge outlet at each end;

[0039] A hopper 6 is fixedly connected to the base frame 1 at the inlet, and a vertical pole 12 is fixedly connected to the base frame 1 at the outlet, with a guide plate 5 fixedly connected to the end of the vertical pole 12.

[0040] The base frame 1 is designed to tilt downwards towards the guide plate 5;

[0041] A recycling mechanism is installed on the base frame 1;

[0042] The recycling mechanism includes a recycling box 8, a card plate 13 fixedly connected to the surface of the recycling box 8, the card plate 13 is "U" shaped, and bolts are movably connected to the surface of the card plate 13. The recycling box 8 is fixedly installed on the upright 12 by bolts. The surface of the guide plate 5 is provided with filter holes, and the recycling box 8 is located below the filter holes.

[0043] During operation, the motor is first started, driving the drum 2. The drum 2 rotates clockwise with the direction of the guide plate 5 as a reference. Then, the compound fertilizer granules to be coated are poured into the hopper 6. The controller then opens the hopper 6, allowing the compound fertilizer to flow into the drum 2. Simultaneously, the infusion pipe 3 sprays out the coating liquid. Because the drum 2 is rotating, the sieve plate 7 inside the drum 2 lifts the compound fertilizer. As the compound fertilizer is lifted and falls, the atomizing nozzle sprays the coating liquid onto the compound fertilizer granules. Since the base frame 1 is tilted, the compound fertilizer granules are repeatedly lifted and scattered, thus achieving the coating purpose. Because the compound fertilizer granules absorb the coating liquid in a sprinkled state, the coating liquid is distributed more evenly, thus improving the coating effect. The roller 2, together with the sieve plate 7 and the infusion pipe 3, can replace the traditional coating method, avoiding direct contact between a large amount of coating liquid and the compound fertilizer granules, which would lead to uneven coating effect. It can also significantly reduce the occurrence of fertilizer granule clumping, improve the processing precision and product quality of compound fertilizer, and facilitate subsequent storage, transportation and application. The filter holes can filter out the coating liquid residue that is not coated on the fertilizer granules, or the residue generated by the compound fertilizer during the stirring process, thereby improving the quality of compound fertilizer production.

[0044] At least two sieve plates 7 are provided and are evenly distributed. The sieve plates 7 are inclined arc-shaped designs. During operation, the inclined arc-shaped sieve plates 7 can briefly stop the fertilizer particles and carry them as high as possible, thereby making the compound fertilizer particles more dispersed. Multiple sieve plates 7 can improve the lifting effect of compound fertilizer.

[0045] The guide plate 5 is approximately "T" shaped and has an overall arc shape. The horizontal end of the guide plate 5 is located inside the roller 2 and is used to receive compound fertilizer granules. During operation, the arc-shaped guide plate 5 can gather the compound fertilizer granules towards the center, making it easier to package them.

[0046] A comb plate 11 is fixedly connected to the surface of the infusion tube 3 via a connecting rod. A stop bar is fixedly connected to the end of the sieve plate 7. A through groove is opened at the end of the sieve plate 7. The groove 9 on the surface of the comb plate 11 corresponds to the through groove. During operation, if clumps occur, the clumps of compound fertilizer will be blocked by the stop bar. At this time, as the roller 2 continues to rotate, it will be driven to the position of the comb plate 11. Because the groove 9 of the comb plate 11 corresponds to the through groove, and the surface of the stop bar has rounded corners, when the comb plate 11 passes through the sieve plate 7, it will squeeze and break up the clumps of fertilizer particles, thereby reducing the clumping of compound fertilizer particles.

[0047] Example 2

[0048] Please see Figure 7 As shown in the comparative embodiment one, as another embodiment of this utility model, the surface of the upright 12 is rotatably connected to the rotating rod 17 via an elastic element. The rotating rod 17 is arc-shaped, and an impact head 16 is fixedly connected to the end of the rotating rod 17. Several extrusion shafts 15 are fixedly connected to the surface of the roller 2, and rubber pads are fixedly connected to the surface of the extrusion shafts 15. During operation, when the roller 2 rotates, it will drive the extrusion shafts 15 to rotate. When the extrusion shafts 15 rotate to the position of the rotating rod 17, the extrusion shafts 15 will squeeze the rotating rod 17 to rotate, and at the same time drive the impact head 16 to disengage from the guide plate 5. After the extrusion shaft 15 passes the lever, the impact head 16 impacts the guide plate 5 under the drive of the elastic element. The impact head 16 impacts the guide plate 5 and generates vibration, thereby clearing and cleaning the filter holes on the surface of the guide plate 5 and reducing blockage. The rubber pads on the surface of the impact head 16 can reduce the wear caused by the impact and effectively extend the service life of the impact head 16 and the guide plate 5.

[0049] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A coating machine for producing compound fertilizer for fruits and vegetables, characterized in that: It includes a base frame (1) and a roller (2), the roller (2) being rotatably connected to the surface of the support and driven by a motor; The support frame is equipped with a controller for controlling the motor speed and the feeding speed; A screen plate (7) is fixedly connected to the inner wall of the roller (2), and several screen plates (7) are provided; Infusion tube (3), the infusion tube (3) is fixedly connected to the base frame (1) by a bracket, and the end is connected to a pressure pump for conveying the coating fluid. The surface of the infusion tube (3) is provided with several atomizing nozzles. The roller (2) has a feed inlet and a discharge outlet at each end; A hopper (6) is fixedly connected to the base frame (1) at the feed inlet, and a vertical rod (12) is fixedly connected to the base frame (1) at the discharge outlet. A guide plate (5) is fixedly connected to the end of the vertical rod (12). The base frame (1) is designed to be inclined downwards towards the guide plate (5); A recycling mechanism is provided on the base frame (1).

2. The coating machine for compound fertilizer production according to claim 1, characterized in that: At least two sieve plates (7) are provided and are equidistantly distributed. The sieve plates (7) are inclined arc-shaped designs.

3. The coating machine for compound fertilizer production according to claim 2, characterized in that: The guide plate (5) is approximately "T" shaped and arc-shaped overall. The horizontal end of the guide plate (5) is located inside the roller (2) and is used to receive compound fertilizer granules.

4. The film coating machine for compound fertilizer production of fruits and vegetables according to claim 3, characterized in that: The recycling mechanism includes a recycling box (8), a card plate (13) is fixedly connected to the surface of the recycling box (8), the card plate (13) is "U" shaped, and bolts are movably connected to the surface of the card plate (13). The recycling box (8) is fixedly installed on the upright (12) by bolts. The surface of the guide plate (5) is provided with filter holes, and the recycling box (8) is located below the filter holes.

5. The coating machine for compound fertilizer production according to claim 4, characterized in that: The surface of the infusion tube (3) is fixedly connected to a comb plate (11) by a connecting rod. The end of the sieve plate (7) is fixedly connected to a stop bar. The end of the sieve plate (7) is provided with a through groove. The groove (9) on the surface of the comb plate (11) corresponds to the through groove.

6. The coating machine for compound fertilizer production according to claim 1, characterized in that: The upright (12) is rotatably connected to a rotating rod (17) via an elastic element. The rotating rod (17) is arc-shaped. An impact head (16) is fixedly connected to the end of the rotating rod (17). Several extrusion shafts (15) are fixedly connected to the surface of the roller (2).

7. The coating machine for compound fertilizer production according to claim 6, characterized in that: A rubber pad is fixedly connected to the surface of the extrusion shaft (15).