Water-cooled microwave circulator

By introducing a thermally conductive medium and a heat sink into the water-cooled microwave circulator, combined with a reinforced structure and a cleaning system, the problem of insufficient heat dissipation during high-power operation was solved, thereby achieving device stability and extended lifespan, while reducing energy consumption and equipment size.

CN224437905UActive Publication Date: 2026-06-30BAODING JULONG MICROWAVE ENERGY EQUIP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAODING JULONG MICROWAVE ENERGY EQUIP
Filing Date
2025-06-26
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

When existing water-cooled microwave circulators operate at high power, insufficient heat dissipation occurs due to the limited heat capacity of the coolant, insufficient flow rate, or low heat exchange efficiency. This leads to localized overheating and thermal stress accumulation in the device, which in turn causes a decline in material performance, signal instability, and a shortened lifespan.

Method used

By absorbing heat from the waveguide through a heat-conducting medium and transferring it to the heat sink, and combining it with structures such as reinforcing plates, adjusting bolts, magnets, and bends, the flow path of the coolant is optimized to enhance heat dissipation efficiency. A cleaning plate keeps the heat dissipation channels clean, forming a closed-loop motion control system to ensure device stability and signal transmission.

Benefits of technology

It effectively compensates for the insufficient heat dissipation of the water cooling system, avoids local overheating and thermal stress of the device, improves signal stability and equipment lifespan, and reduces energy consumption and space occupation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a water-cooled microwave circulator, comprising a housing, a first flange fixedly connected to one side of the housing, a waveguide fixedly connected to the side of the first flange away from the housing, a heat-conducting medium disposed inside the waveguide, the two ends of the heat-conducting medium penetrating the waveguide, a second flange disposed outside the heat-conducting medium, and a heat sink fixedly connected to the side of the second flange away from the waveguide. Through this structure, the heat-conducting medium absorbs heat from the waveguide and conducts it to the heat sink, which can compensate for the heat accumulation problem caused by insufficient heat capacity, flow rate, or heat exchange efficiency of the coolant in the water-cooling system, avoiding local overheating, thermal stress, and the resulting performance degradation, signal instability, or shortened lifespan of the device.
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Description

Technical Field

[0001] This utility model relates to the field of water-cooled microwave circulator technology, and in particular to a water-cooled microwave circulator. Background Technology

[0002] A water-cooled microwave circulator is a microwave device that innovatively integrates a traditional microwave circulator with a water-cooling system. Its core design concept is to significantly improve the device's heat dissipation efficiency through a forced convection heat transfer mechanism using circulating cooling liquid. While maintaining the original electromagnetic characteristics of the microwave circulator, this device forms a complete thermal management system through built-in liquid cooling channels and external heat dissipation devices, effectively solving the temperature rise problem caused by dielectric loss and conductor loss under high-power operating conditions.

[0003] When existing water-cooled microwave circulators operate at continuous high power, they rely solely on the water-cooling circulation system. However, due to limitations in the heat capacity of the coolant, insufficient flow rate, or bottlenecks in heat exchange efficiency, heat cannot be completely dissipated in a timely manner. This insufficient heat dissipation capacity can lead to problems such as local temperature rise and thermal stress accumulation in the device, which in turn can cause negative effects such as material performance degradation, decreased signal transmission stability, and even shortened equipment lifespan. Utility Model Content

[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a water-cooled microwave circulator. This solves the problem that when the existing water-cooled microwave circulator is running at high power continuously, the limited heat capacity of the coolant in the water-cooling system, insufficient flow rate, or low heat exchange efficiency leads to insufficient heat dissipation, resulting in local overheating and thermal stress accumulation of the device, which in turn causes problems such as deterioration of material performance, unstable signal, and shortened lifespan.

[0005] This utility model also provides a water-cooled microwave circulator as described above, including a housing, a first flange fixedly connected to one side of the housing, a waveguide fixedly connected to the side of the first flange away from the housing, a heat-conducting medium disposed inside the waveguide, both ends of the heat-conducting medium penetrating the waveguide, a second flange disposed outside the heat-conducting medium, and a heat sink fixedly connected to the side of the second flange away from the waveguide. Through the cooperation of the housing, the first flange, the waveguide, the heat-conducting medium, the second flange and the heat sink, the heat of the waveguide is absorbed by the heat-conducting medium and conducted to the heat sink. This can compensate for the heat accumulation problem caused by insufficient heat capacity, flow rate or heat exchange efficiency of the coolant in the water-cooling system, and avoid local overheating, thermal stress and the resulting performance degradation, signal instability or shortened lifespan of the device.

[0006] According to the present invention, a water-cooled microwave circulator is provided, wherein a reinforcing plate is fixedly connected to the outer side of the waveguide, and an adjusting bolt is provided on the outer side of the reinforcing plate. Through the cooperation of the reinforcing plate and the adjusting bolt, the reinforcing plate improves the mechanical strength of the circulator and prevents vibration or water pressure deformation to ensure signal stability; the adjusting bolt is used to finely adjust the position of the internal components to ensure accurate port alignment and reduce reflection loss.

[0007] According to the present invention, a water-cooled microwave circulator is provided, wherein a magnet is fixedly connected to the inner wall of the outer shell, and a magnetic circuit cover plate is provided on the outer side of the magnet. The magnet is used to generate a constant magnetic field to enable ferrite to achieve unidirectional microwave transmission, and the magnetic circuit cover plate is used to close the magnetic circuit to reduce leakage and protect the internal components.

[0008] According to the present invention, a water-cooled microwave circulator is provided, wherein a bent pipe is fixedly connected to the top of the outer shell, and a connector is fixedly connected to the end of the bent pipe away from the outer shell. The bent pipe is used to optimize the flow path of the coolant to enhance the heat dissipation efficiency, while the connector ensures the pipe is sealed and adapts to thermal expansion and contraction or mechanical vibration.

[0009] According to the present invention, a water-cooled microwave circulator is provided on the outer side of the waveguide. A support block is fixedly connected to the upper end of the mounting plate, and a mounting block is fixedly connected to the upper end of the support block. A limiting groove is formed at the top of the mounting block. A positive and negative lead screw is rotatably connected inside the limiting groove. Two limiting blocks are threaded to the outer side of the positive and negative lead screw. Through the cooperation of the support block, mounting block, limiting groove, positive and negative lead screw and limiting blocks, the positive and negative lead screw converts the rotational motion into linear displacement and drives the limiting blocks to move in both directions. Finally, the sliding cooperation between the limiting blocks and the limiting groove constrains its motion trajectory, forming a complete closed-loop motion control system.

[0010] According to the present invention, a water-cooled microwave circulator is provided, wherein a support plate is fixedly connected to one side of the mounting block, a motor is fixedly connected to the upper end of the support plate, and the output end of the motor is fixedly connected to the positive and negative lead screws. Through the cooperation of the support plate, the motor and the positive and negative lead screws, the rotational power of the motor is efficiently transmitted to the positive and negative lead screws, so that they obtain a precise and controllable bidirectional rotational driving force.

[0011] According to the water-cooled microwave circulator provided by this utility model, a connecting block is fixedly connected to the top of the limiting block, and a cleaning plate is fixedly connected to one end of the connecting block. Through the cooperation of the connecting plate and the cleaning plate, the rigidly connected connecting plate accurately transmits the linear displacement of the limiting block to the cleaning plate, so that the cleaning plate moves synchronously while maintaining parallel contact with the surface of the heat sink. During this process, the specially designed scraping structure on the edge of the cleaning plate continuously generates frictional contact with the surface of the heat sink, thereby efficiently peeling off and removing dust particles attached to the inner and outer surfaces of the heat sink, realizing the physical cleaning function of the heat dissipation channel.

[0012] According to the present invention, a water-cooled microwave circulator is provided, wherein a traction frame is fixedly connected to the top of the mounting plate, a traction tube is rotatably connected to the inner wall of the traction frame, a traction plate is slidably connected to the outer side of the traction tube, and the traction plate is fixedly connected to the cleaning plate. Through the cooperation of the traction frame, traction tube, traction plate and cleaning plate, the lateral offset and longitudinal jump of the cleaning plate during the movement are effectively eliminated, ensuring the smoothness of the cleaning action and the consistency of the trajectory.

[0013] The water-cooled microwave circulator in this technical solution absorbs the heat of the waveguide through the heat-conducting medium and conducts it to the heat sink. This can compensate for the heat accumulation problem caused by insufficient heat capacity, flow rate or heat exchange efficiency of the coolant in the water-cooling system, avoid local overheating of the device, thermal stress and the resulting performance degradation, signal instability or shortened life. In addition, the device is smaller than non-standard products, which can reduce the space occupied in the whole equipment and save equipment energy. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a structural diagram of the main body of the device of this utility model;

[0016] Figure 2 This is a structural diagram showing the connection between the outer shell and the magnet of this utility model;

[0017] Figure 3 This is a diagram showing the connection structure between the wave conductor and the heat-conducting medium of this utility model;

[0018] Figure 4 This is a connection structure diagram of the motor and cleaning plate of this utility model.

[0019] Legend:

[0020] 1. Outer shell; 2. First flange; 3. Waveguide; 4. Heat transfer medium; 5. Second flange; 6. Radiator; 7. Reinforcing plate; 8. Adjusting bolt; 9. Magnet; 10. Magnetic circuit cover plate; 11. Bend; 12. Joint; 13. Mounting plate; 14. Support block; 15. Mounting block; 16. Limiting groove; 17. Positive and negative lead screws; 18. Limiting block; 19. Supporting plate; 20. Motor; 21. Connecting block; 22. Cleaning plate; 23. Traction frame; 24. Traction pipe; 25. Traction plate. Detailed Implementation

[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0022] Reference Figure 1-4 This utility model discloses a water-cooled microwave circulator, comprising a housing 1, a first flange 2 fixedly connected to one side of the housing 1, a waveguide 3 fixedly connected to the side of the first flange 2 away from the housing 1, a heat-conducting medium 4 disposed inside the waveguide 3, with both ends of the heat-conducting medium 4 penetrating the waveguide 3, a second flange 5 disposed outside the heat-conducting medium 4, a heat sink 6 fixedly connected to the side of the second flange 5 away from the waveguide 3, a mounting plate 13 disposed outside the waveguide 3, a support block 14 fixedly connected to the upper end of the mounting plate 13, a mounting block 15 fixedly connected to the upper end of the support block 14, and a limit groove 16 formed at the top of the mounting block 15. The inner part of the limiting groove 16 is rotatably connected to a positive and negative lead screw 17. The outer side of the positive and negative lead screw 17 is threadedly connected to two limiting blocks 18. A support plate 19 is fixedly connected to one side of the mounting block 15. A motor 20 is fixedly connected to the upper end of the support plate 19. The output end of the motor 20 is fixedly connected to the positive and negative lead screw 17. A connecting block 21 is fixedly connected to the top of the limiting block 18. A cleaning plate 22 is fixedly connected to one end of the connecting block 21. A traction frame 23 is fixedly connected to the top of the mounting plate 13. A traction tube 24 is rotatably connected to the inner wall of the traction frame 23. A traction plate 25 is slidably connected to the outer side of the traction tube 24. The traction plate 25 is fixedly connected to the cleaning plate 22.

[0023] Specifically, during assembly, the outer shell 1 and the waveguide 3 are rigidly connected via the first flange 2. The first flange 2 differs in shape from the standard microwave flange; it is rectangular, thus saving materials and reducing energy consumption. During operation, the heat generated by the waveguide 3 is efficiently conducted to the radiator 6 via the heat-conducting medium 4 for forced cooling. This design effectively compensates for the heat dissipation defects of the water-cooling system when the coolant's heat capacity is insufficient, the flow rate is low, or the heat exchange efficiency decreases. This fundamentally eliminates the risks of localized overheating, thermal stress concentration, and the resulting performance degradation, signal distortion, and lifespan reduction. The synchronously started motor 20 drives the forward and reverse lead screws 17 to rotate. Through the axial movement of the limit block 18 within the limit groove 16, it drives the connecting block 21 to push the cleaning plate 22 to perform linear dust scraping. Simultaneously, the traction plate 25 moves synchronously along the traction tube 24 of the traction frame 23. This dual guiding mechanism ensures that the cleaning plate 22 achieves smooth, vibration-free movement, thereby maintaining the cleanliness of the radiator 6 surface to guarantee optimal heat dissipation performance.

[0024] Reference Figure 1-4A reinforcing plate 7 is fixedly connected to the outer side of the waveguide 3, and an adjusting bolt 8 is provided on the outer side of the reinforcing plate 7. A magnet 9 is fixedly connected to the inner wall of the outer shell 1, and a magnetic circuit cover plate 10 is provided on the outer side of the magnet 9. A bent tube 11 is fixedly connected to the top of the outer shell 1, and a connector 12 is fixedly connected to the end of the bent tube 11 away from the outer shell 1.

[0025] Specifically, the reinforcing plate 7 and the adjusting bolt 8 work together to enhance the mechanical strength of the circulator and prevent deformation, ensuring signal stability; the adjusting bolt 8 precisely adjusts the component position to achieve port alignment and reduce reflection loss; the magnet 9 generates a constant magnetic field to enable ferrite to complete unidirectional microwave transmission; the magnetic circuit cover plate 10 seals the magnetic circuit to reduce leakage and protect the components; the bend 11 optimizes the coolant path to improve heat dissipation efficiency; and the joint 12 ensures the pipeline sealing and adapts to thermal expansion and contraction and mechanical vibration.

[0026] Working principle: During assembly, the outer shell 1 and the waveguide 3 are rigidly connected via the first flange 2. During operation, the heat generated by the waveguide 3 is efficiently conducted to the radiator 6 via the heat-conducting medium 4 for forced heat dissipation.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A water-cooled microwave circulator, characterized by, The device includes an outer shell (1), a first flange (2) is fixedly connected to one side of the outer shell (1), a waveguide (3) is fixedly connected to the side of the first flange (2) away from the outer shell (1), a heat-conducting medium (4) is disposed inside the waveguide (3), the two ends of the heat-conducting medium (4) penetrate the waveguide (3), a second flange (5) is disposed on the outside of the heat-conducting medium (4), and a radiator (6) is fixedly connected to the side of the second flange (5) away from the waveguide (3).

2. A water-cooled microwave circulator according to claim 1, wherein A reinforcing plate (7) is fixedly connected to the outside of the waveguide (3), and an adjusting bolt (8) is provided on the outside of the reinforcing plate (7).

3. A water-cooled microwave circulator according to claim 1, wherein A magnet (9) is fixedly connected to the inner wall of the outer shell (1), and a magnetic circuit cover plate (10) is provided on the outer side of the magnet (9).

4. A water-cooled microwave circulator according to claim 1, wherein A bent pipe (11) is fixedly connected to the top of the outer shell (1), and a connector (12) is fixedly connected to the end of the bent pipe (11) away from the outer shell (1).

5. A water-cooled microwave circulator according to claim 1, wherein An installation plate (13) is provided on the outer side of the waveguide (3). A support block (14) is fixedly connected to the upper end of the installation plate (13). An installation block (15) is fixedly connected to the upper end of the support block (14). A limiting groove (16) is opened at the top of the installation block (15). A positive and negative lead screw (17) is rotatably connected inside the limiting groove (16). Two limiting blocks (18) are threadedly connected to the outer side of the positive and negative lead screw (17).

6. A water-cooled microwave circulator according to claim 5, wherein A support plate (19) is fixedly connected to one side of the mounting block (15), and a motor (20) is fixedly connected to the upper end of the support plate (19). The output end of the motor (20) is fixedly connected to the positive and negative lead screw (17).

7. A water-cooled microwave circulator according to claim 5, wherein The top end of the limiting block (18) is fixedly connected to a connecting block (21), and one end of the connecting block (21) is fixedly connected to a cleaning plate (22).

8. A water-cooled microwave circulator according to claim 5, wherein The top of the mounting plate (13) is fixedly connected to a traction frame (23), the inner wall of the traction frame (23) is rotatably connected to a traction tube (24), the outer side of the traction tube (24) is slidably connected to a traction plate (25), and the traction plate (25) is fixedly connected to a cleaning plate (22).