A steel ball hardness detection device

Abstract

This application discloses a steel ball hardness testing device, which includes a testing box. An L-shaped mounting bracket is fixedly connected to the upper surface of the testing box. A hardness testing component is fixedly connected to the top of the inner wall of the L-shaped mounting bracket. A support plate is fixedly disposed inside the testing box. Multiple clamping plates are slidably connected to the support plate. A drive component is movably disposed on the testing box. A transmission component is movably connected to one end of the drive component. Multiple adjustment components are circumferentially connected to the top of the transmission component. The outer wall of each adjustment component is movably connected to the inner wall of each clamping plate. In this solution, the operation of multiple adjustment components can be adjusted simultaneously by the cooperation of the drive component and the transmission component. The operation of multiple adjustment components can synchronously adjust the movement of multiple clamping plates, thereby clamping and limiting steel balls of different sizes. This allows the hardness testing component to be aligned with the center of steel balls of different sizes, improving the accuracy of steel ball hardness testing.

Description

Technical Field

[0001] This application relates to the technical field of steel ball testing, and in particular to a steel ball hardness testing device. Background Technology

[0002] A steel ball is a spherical component made of carbon steel or stainless steel, widely used in industry, construction, and machinery manufacturing, and is an important basic material. In the production and processing of steel balls, hardness is one of the key indicators for measuring quality and performance, reflecting the steel ball's resistance to deformation, wear, and fracture. Therefore, the testing of steel ball hardness is particularly important and usually requires the use of specialized hardness testing equipment.

[0003] In related technologies, the hardness of steel balls is mainly tested using a hardness testing device. This device typically consists of a testing platform and a hardness testing component. Due to the spherical nature of the steel ball, it may move during the testing process. Therefore, to ensure the stability of the steel ball's position, a placement groove is usually opened on the upper surface of the testing platform. By placing the steel ball inside the placement groove, the steel ball is positioned to ensure that the hardness testing component is aligned with the center of the steel ball. However, in actual testing, steel balls of different specifications may have certain size differences, while the size of the placement groove is fixed. This may lead to the hardness testing component being misaligned with the center of the steel ball, potentially affecting the accuracy of the test.

[0004] Therefore, those skilled in the art have provided a steel ball hardness testing device to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the issue raised in the background art that different specifications of steel balls may have different sizes, while the size of the placement groove is fixed, which may lead to the hardness testing component being misaligned with the center of the steel ball and potentially affecting the accuracy of the test, this application provides a steel ball hardness testing device.

[0006] The steel ball hardness testing device provided in this application adopts the following technical solution:

[0007] A steel ball hardness testing device includes a testing box. An L-shaped mounting bracket is fixedly connected to the upper surface of the testing box. A hardness testing component is fixedly connected to the top of the inner wall of the L-shaped mounting bracket. A support plate is fixedly disposed inside the testing box. Multiple clamping plates are slidably connected to the support plate. A driving component is movably disposed on the testing box. A transmission component is movably connected to one end of the driving component. Multiple adjusting components are circumferentially movably connected to the top of the transmission component. The adjusting components are located below the support plate. The outer wall of each adjusting component is movably connected to the inner wall of each clamping plate.

[0008] By adopting the above technical solution, the steel ball is placed between multiple clamping plates on the support plate. Through the cooperation of the drive component and the transmission component, the operation of multiple adjustment components can be adjusted simultaneously. The operation of multiple adjustment components can synchronously adjust the movement of multiple clamping plates to clamp and limit steel balls of different sizes, thereby enabling the hardness detection component to be aligned with the center of steel balls of different sizes, which can improve the accuracy of the steel ball hardness detection of this application.

[0009] Preferably, the hardness detection component includes a hydraulic cylinder fixedly connected to the top of the inner wall of the L-shaped mounting bracket, a pressure sensor fixedly connected to the output end of the hydraulic cylinder, and a pressing head fixedly connected to the lower surface of the pressure sensor.

[0010] By adopting the above technical solution, the hydraulic cylinder can be activated by a pressure sensor to drive the pressing head to move down and apply a certain pressure to the steel ball. The pressure sensor can sense the magnitude of the pressure.

[0011] Preferably, the support plate includes a rectangular plate fixedly connected to the inner wall of the detection box, and a plurality of sliding grooves are evenly provided on the rectangular plate, with the bottom end of each clamping plate located inside each sliding groove.

[0012] By adopting the above technical solution, the rectangular plate can support the steel ball, and the sliding groove can restrict the movement of the clamping plate.

[0013] Preferably, the drive assembly includes a first shaft rotatably connected to the inner wall of the detection box, one end of the first shaft is fixedly connected to a handle, and the other end of the first shaft is fixedly connected to a first bevel gear, the outer wall of the first bevel gear meshing with the outer wall of the bottom end of the transmission assembly.

[0014] By adopting the above technical solution, the rotation of the first bevel gear can be controlled by the first shaft when the handle is rotated, and the rotation of the first bevel gear can drive the transmission component to operate.

[0015] Preferably, an anti-slip pad is fixedly connected to the upper surface of the support plate, and anti-slip strips are uniformly fixedly connected to the outer wall of the handle.

[0016] By adopting the above technical solutions, the anti-slip mat can increase the friction between itself and the placed steel ball, and the anti-slip strip can increase the friction between the handle and the user's hand.

[0017] Preferably, the transmission assembly includes a second shaft rotatably connected inside the detection box, a second bevel gear and a third bevel gear fixedly connected to the outer wall of the second shaft, the second bevel gear being located below the third bevel gear, the outer wall of the second bevel gear meshing with the outer wall of the first bevel gear, and the outer wall of the third bevel gear meshing with the outer wall of one end of the adjustment assembly.

[0018] By adopting the above technical solution, the second bevel gear cooperates with the rotating first bevel gear, which can control the second shaft to drive the third bevel gear to rotate, and the rotation of the third bevel gear can control the operation of the adjustment component.

[0019] Preferably, the adjustment assembly includes a threaded rod rotatably connected to the inner wall of the detection box, the outer wall of the threaded rod being threadedly connected to the inner wall of the clamping plate, and a fourth bevel gear being fixedly connected to one end of the threaded rod, the outer wall of the fourth bevel gear meshing with the outer wall of the third bevel gear.

[0020] By adopting the above technical solution, the fourth bevel gear cooperates with the rotating third bevel gear to control the rotation of the threaded rod. While the threaded rod rotates, the movement of the clamping plate can be adjusted under the limit of the slide groove.

[0021] In summary, this application includes the following beneficial technical effects:

[0022] 1. The steel ball hardness testing device has a testing box that restricts the installation position of the support plate. When the steel ball is placed between multiple clamping plates on the support plate, the hardness testing component can be activated to test the hardness of the steel ball. By cooperating with the drive component and the transmission component, the operator can simultaneously adjust the operation of multiple adjustment components. The operation of multiple adjustment components can synchronously adjust the movement of multiple clamping plates to clamp and limit steel balls of different sizes, thereby aligning the hardness testing component with the center of steel balls of different sizes, which can improve the accuracy of the steel ball hardness testing in this application.

[0023] 2. The steel ball hardness testing device is equipped with a hydraulic cylinder that, through a pressure sensor, drives the pressing head to move downwards and apply a certain pressure to the steel ball. The pressure sensor can sense the magnitude of the pressure. By applying different pressures to the steel ball, the degree of deformation under different forces can be observed, and the hardness of the steel ball can be calculated. The rectangular plate can support the steel ball, the anti-slip pad can increase the friction between the pad and the placed steel ball, and the sliding groove can restrict the movement of the clamping plate.

[0024] 3. The steel ball hardness testing device is equipped with anti-slip strips to increase the friction between the handle and the user's hand. Rotating the handle controls the rotation of the first bevel gear via the first shaft. The rotation of the first bevel gear drives the rotation of the second bevel gear. The rotation of the second bevel gear controls the rotation of the second shaft, which in turn drives the rotation of the third bevel gear. The rotation of the third bevel gear controls the rotation of the fourth bevel gear. When the fourth bevel gear rotates, it controls the rotation of the threaded rod. Simultaneously, the movement of the clamping plate can be adjusted under the limit of the slide groove. Attached Figure Description

[0025] Figure 1This is a schematic diagram of the overall structure of a steel ball hardness testing device according to an embodiment of this application;

[0026] Figure 2 This is a cross-sectional view of the detection box of a steel ball hardness testing device according to an embodiment of this application;

[0027] Figure 3 This is a schematic diagram of the drive component structure of a steel ball hardness testing device according to an embodiment of this application;

[0028] Figure 4 This is a schematic diagram of the support plate structure of a steel ball hardness testing device according to an embodiment of this application;

[0029] Figure 5 This is a schematic diagram of the adjustment component structure of a steel ball hardness testing device according to an embodiment of this application.

[0030] Explanation of reference numerals in the attached drawings: 1. Detection box; 2. L-shaped mounting bracket; 3. Hardness testing component; 301. Hydraulic cylinder; 302. Pressure sensor; 303. Pressing head; 4. Support plate; 401. Rectangular plate; 402. Slide groove; 5. Drive component; 501. First shaft; 502. Rotary handle; 503. First bevel gear; 6. Transmission component; 601. Second shaft; 602. Second bevel gear; 603. Third bevel gear; 7. Adjustment component; 701. Threaded rod; 702. Fourth bevel gear; 8. Clamping plate; 9. Anti-slip pad; 10. Anti-slip strip. Detailed Implementation

[0031] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0032] This application discloses a steel ball hardness testing device. (Refer to...) Figure 1 , Figure 2 and Figure 3 A steel ball hardness testing device includes a testing box 1, an L-shaped mounting bracket 2 fixedly connected to the upper surface of the testing box 1, a hardness testing component 3 fixedly connected to the top of the inner wall of the L-shaped mounting bracket 2, a support plate 4 fixedly disposed inside the testing box 1, a plurality of clamping plates 8 slidably connected to the support plate 4, a drive component 5 movably disposed on the testing box 1, a transmission component 6 movably connected to one end of the drive component 5, a plurality of adjusting components 7 movably connected to the top of the transmission component 6 in a circumferential manner, the adjusting components 7 being located below the support plate 4, and the outer wall of each adjusting component 7 being movably connected to the inner wall of each clamping plate 8.

[0033] In this embodiment, the steel ball hardness testing device includes a testing box 1 for holding the steel ball to be tested for hardness. The testing box 1 also restricts the installation position of the L-shaped mounting bracket 2, which in turn restricts the installation position of the hardness testing component 3. Activating the hardness testing component 3 allows for hardness testing of the steel ball placed inside the testing box 1. Furthermore, a support plate 4 is fixedly installed inside the testing box 1, providing support for the placed steel ball. A drive assembly 5, a transmission assembly 6, and multiple adjustment components 7 are movably installed inside the testing box 1. A clamping plate 8 is movably installed on each adjustment component 7, and the clamping plate 8 is movably connected to the support plate 4. The number of adjustment components 7 is... The number of clamping plates can be set to three or more. Multiple adjustment components 7 can be used to set multiple clamping plates 8 one-to-one. The steel ball being tested can be placed between multiple clamping plates 8. Specifically, the user can drive the transmission component 6 to operate through the drive component 5. The operation of the transmission component 6 can simultaneously drive multiple adjustment components 7 to operate. The operation of multiple adjustment components 7 can synchronously adjust the movement of multiple clamping plates 8, so that the steel ball can be clamped and limited by multiple clamping plates 8. The position of multiple clamping plates 8 can be adjusted according to the size of the steel ball, so as to keep the hardness detection component 3 aligned with the center of steel balls of different sizes as much as possible. This can improve the accuracy of the steel ball hardness detection of this application and make this application more conducive to practical use.

[0034] In a further preferred embodiment of this utility model, such as Figure 1 As shown, the hardness testing component 3 includes a hydraulic cylinder 301 fixedly connected to the top of the inner wall of the L-shaped mounting bracket 2. A pressure sensor 302 is fixedly connected to the output end of the hydraulic cylinder 301, and a pressing head 303 is fixedly connected to the lower surface of the pressure sensor 302.

[0035] In this embodiment, the hydraulic cylinder 301 can drive the pressing head 303 to move up and down through the pressure sensor 302. When the pressing head 303 moves down, it can apply a certain pressure to the steel ball. The pressure sensor 302 can sense the magnitude of the pressure. By applying different pressures to the steel ball, the degree of deformation under different forces can be observed, and the hardness of the steel ball can be calculated.

[0036] In a further preferred embodiment of this utility model, such as Figure 2 and Figure 4 As shown, the support plate 4 includes a rectangular plate 401 fixedly connected to the inner wall of the detection box 1. Multiple sliding grooves 402 are evenly provided on the rectangular plate 401, and the bottom end of each clamping plate 8 is located inside each sliding groove 402.

[0037] In this embodiment, the rectangular plate 401 can support the steel ball to be tested, and the sliding groove 402 can restrict the movement of the clamping plate 8. The number of sliding grooves 402 is matched with the number of clamping plates 8.

[0038] In a further preferred embodiment of this utility model, such as Figure 2 , Figure 3 and Figure 5 As shown, the drive assembly 5 includes a first shaft 501 rotatably connected to the inner wall of the detection box 1. One end of the first shaft 501 is fixedly connected to a handle 502, and the other end of the first shaft 501 is fixedly connected to a first bevel gear 503. The outer wall of the first bevel gear 503 meshes with the outer wall of the bottom end of the transmission assembly 6.

[0039] In this embodiment, when the user rotates the handle 502, the first shaft 501 can control the first bevel gear 503 to rotate, and the rotation of the first bevel gear 503 can drive the transmission assembly 6 to operate.

[0040] In a further preferred embodiment of this utility model, such as Figure 2 , Figure 3 and Figure 4 As shown, the upper surface of the support plate 4 is fixedly connected with an anti-slip pad 9, and the outer wall of the handle 502 is uniformly fixedly connected with anti-slip strips 10.

[0041] In this embodiment, the anti-slip pad 9 increases the friction between itself and the placed steel ball, thereby enhancing the stability of the steel ball's position. When a person rotates the handle 502, the anti-slip strip 10 increases the friction between itself and the person's hand, thus providing a certain anti-slip effect.

[0042] In a further preferred embodiment of this utility model, such as Figure 2 , Figure 3 and Figure 5 As shown, the transmission assembly 6 includes a second shaft 601 rotatably connected inside the detection box 1. A second bevel gear 602 and a third bevel gear 603 are fixedly connected to the outer wall of the second shaft 601. The second bevel gear 602 is located below the third bevel gear 603. The outer wall of the second bevel gear 602 meshes with the outer wall of the first bevel gear 503. The outer wall of the third bevel gear 603 meshes with the outer wall of one end of the adjustment assembly 7.

[0043] In this embodiment, the second bevel gear 602, in cooperation with the rotating first bevel gear 503, can control the second shaft 601 to drive the third bevel gear 603 to rotate, and the rotation of the third bevel gear 603 can control the operation of the adjusting component 7 meshing with it.

[0044] In a further preferred embodiment of this utility model, such as Figure 2 , Figure 3 and Figure 5 As shown, the adjustment assembly 7 includes a threaded rod 701 rotatably connected to the inner wall of the detection box 1. The outer wall of the threaded rod 701 is threadedly connected to the inner wall of the clamping plate 8. One end of the threaded rod 701 is fixedly connected to a fourth bevel gear 702. The outer wall of the fourth bevel gear 702 meshes with the outer wall of the third bevel gear 603.

[0045] In this embodiment, the fourth bevel gear 702, in cooperation with the rotating third bevel gear 603, can control the threaded rod 701 to rotate. While the threaded rod 701 is rotating, the clamping plate 8 can be adjusted to move under the limit of the slide groove 402.

[0046] The implementation principle of the steel ball hardness testing device in this application embodiment is as follows:

[0047] In use, the steel ball to be tested for hardness is placed between multiple clamping plates 8 on the support plate 4. The user drives the transmission component 6 through the drive component 5, which in turn drives multiple adjustment components 7. The operation of the adjustment components 7 synchronously adjusts the movement of the multiple clamping plates 8, thus controlling the clamping plates 8 to clamp and limit the steel ball. Activating the hardness testing component 3 allows for hardness testing of the steel ball. The position of the multiple clamping plates 8 can be adjusted according to the size of the steel ball, thus ensuring that the hardness testing component 3 is aligned with the center of steel balls of different sizes, thereby improving the accuracy of the hardness testing and making the application more practical.

[0048] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A steel ball hardness testing device, comprising a testing box (1), characterized in that: An L-shaped mounting bracket (2) is fixedly connected to the upper surface of the test box (1), and a hardness testing component (3) is fixedly connected to the top of the inner wall of the L-shaped mounting bracket (2). A support plate (4) is fixedly disposed inside the detection box (1), and a plurality of clamping plates (8) are slidably connected to the support plate (4); and A drive assembly (5) is movably mounted on the detection box (1). One end of the drive assembly (5) is movably connected to a transmission assembly (6). The top of the transmission assembly (6) is circumferentially connected to a plurality of adjustment assemblies (7). The adjustment assemblies (7) are located below the support plate (4). The outer wall of each adjustment assembly (7) is movably connected to the inner wall of each clamping plate (8).

2. The steel ball hardness detection device according to claim 1, characterized in that: The hardness testing component (3) includes a hydraulic cylinder (301) fixedly connected to the top of the inner wall of the L-shaped mounting bracket (2). A pressure sensor (302) is fixedly connected to the output end of the hydraulic cylinder (301), and a pressing head (303) is fixedly connected to the lower surface of the pressure sensor (302).

3. The steel ball hardness detection device according to claim 1, characterized in that: The support plate (4) includes a rectangular plate (401) fixedly connected to the inner wall of the detection box (1). Multiple sliding grooves (402) are evenly provided on the rectangular plate (401), and the bottom end of each clamping plate (8) is located inside each sliding groove (402).

4. The steel ball hardness detection device according to claim 1, characterized in that: The drive assembly (5) includes a first shaft (501) rotatably connected to the inner wall of the detection box (1), a handle (502) is fixedly connected to one end of the first shaft (501), and a first bevel gear (503) is fixedly connected to the other end of the first shaft (501). The outer wall of the first bevel gear (503) meshes with the outer wall of the bottom end of the transmission assembly (6).

5. The steel ball hardness detection device according to claim 4, characterized in that: The upper surface of the support plate (4) is fixedly connected with an anti-slip pad (9), and the outer wall of the rotating handle (502) is uniformly fixedly connected with anti-slip strips (10).

6. The steel ball hardness detection device according to claim 4, characterized in that: The transmission assembly (6) includes a second shaft (601) rotatably connected inside the detection box (1). A second bevel gear (602) and a third bevel gear (603) are fixedly connected to the outer wall of the second shaft (601). The second bevel gear (602) is located below the third bevel gear (603). The outer wall of the second bevel gear (602) meshes with the outer wall of the first bevel gear (503). The outer wall of the third bevel gear (603) meshes with the outer wall of one end of the adjustment assembly (7).

7. A steel ball hardness testing device according to claim 6, characterized in that: The adjustment assembly (7) includes a threaded rod (701) rotatably connected to the inner wall of the detection box (1). The outer wall of the threaded rod (701) is threadedly connected to the inner wall of the clamping plate (8). One end of the threaded rod (701) is fixedly connected to a fourth bevel gear (702). The outer wall of the fourth bevel gear (702) meshes with the outer wall of the third bevel gear (603).

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