An automated flow line for manual inspection of bonded wafers

By introducing a manual re-inspection station into the bonding production line, and using a conveyor belt and microscope module to re-inspect the arc height and appearance of non-conforming products, the problems of misjudgment in detection and lack of inspection for repaired products in the existing technology are solved, and more efficient detection and resource utilization are achieved.

CN224456555UActive Publication Date: 2026-07-03SHANGHAI DAOZHI TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI DAOZHI TECH CO LTD
Filing Date
2025-06-26
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the existing technology, the power module testing after the bonding process is prone to misjudgment, leading to waste, and the repaired products lack an effective testing process, resulting in resource waste and uncertainty.

Method used

Design a manual re-inspection station for an automated bonding production line, comprising an input conveyor belt, an output conveyor belt, a support rotating platform, a substrate tray, and a microscope eyepiece module, to enable manual re-inspection of the arc height and appearance of defective products, avoiding misjudgment and directly inspecting repaired products.

Benefits of technology

It improves the accuracy and efficiency of product testing, reduces resource waste, simplifies the testing process, and reduces the risk of misjudgment of products after manual repair.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of bonded automatic assembly line manual reinspection station, it is characterized in that, including: input conveyor belt and output conveyor belt are respectively installed in the upper surface of platform two sides;Support rotating platform is rotatably installed in the upper surface of platform, support rotating platform installs height gauge measurement module and microscope eyepiece module;Substrate tray is installed in the upper surface of platform, several products are equipped on circular tray, circular tray flows in through input conveyor belt, circular tray is fixed to substrate tray and height gauge measurement module or microscope eyepiece module can be directly opposite and detect product, and finally circular tray is output through output conveyor belt.This device is manually rechecked to the arc height of product on circular tray by height gauge measurement module, and rechecks the appearance of product by microscope eyepiece module.And also can directly recheck the product after artificial repair, without through original AOI, recheck is convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the technical field of power module production lines and related fields, and in particular to a manual re-inspection station for an automated bonding production line. Background Technology

[0002] Currently, power modules that have completed the bonding process will undergo AOI (Automated Optical Inspection) for arc height and outer tube determination. If the module is deemed qualified, it will proceed to the next process. If it is deemed unqualified, it will directly enter the scrap process. Power modules that need to be repaired will be repaired manually. Products that are deemed unqualified will directly enter the scrap process, which may cause waste due to misjudgment. Furthermore, there is no inspection process to test the repaired power modules. Utility Model Content

[0003] In view of this, in order to solve the above problems, the purpose of this utility model is to provide a manual re-inspection station for an automated bonding production line, comprising:

[0004] Platform, input conveyor belt, output conveyor belt, support rotating platform, substrate tray, circular tray;

[0005] The input conveyor belt and the output conveyor belt are respectively installed on both sides of the upper surface of the platform;

[0006] The bracket rotating platform is rotatably mounted on the upper surface of the platform, and the bracket rotating platform is equipped with an altimeter measuring module and a microscope eyepiece module;

[0007] The substrate tray is mounted on the upper surface of the platform, and a number of products are placed on the circular tray. The circular tray flows in via the input conveyor belt, and the circular tray is fixed to the substrate tray. The altimeter measurement module or the microscope eyepiece module can face and detect the products. Finally, the circular tray is output via the output conveyor belt.

[0008] In the aforementioned automated bonding production line manual re-inspection station, the side wall of the platform is open, the interior of the platform has an installation space, the installation space is used to install a base, and the base extends to the outer wall of the platform through the opening.

[0009] In the aforementioned automated bonding production line manual re-inspection station, the base is equipped with a seat and a foot pedal.

[0010] In the aforementioned automated bonding production line manual re-inspection station, the upper surface of the platform is provided with a slide rail, and the substrate tray is slidably mounted on the slide rail via a slider.

[0011] In the aforementioned automated bonding production line manual re-inspection station, the slide rail is arranged in a cross shape.

[0012] In the aforementioned automated bonding production line manual re-inspection station, the drive device is mounted on the slide rail, and the output shaft of the drive device can pass through the substrate tray and be mounted on the circular tray.

[0013] In the aforementioned automated bonding production line manual re-inspection station, the surface of the substrate tray is provided with a plurality of blocks, and a limiting space is formed between the plurality of blocks, and the circular tray is installed in the limiting space.

[0014] In the aforementioned automated bonding production line manual re-inspection station, a drive structure is installed inside the base, and the output shaft of the drive structure is mounted on the seat and the foot pedal.

[0015] In the aforementioned automated bonding production line manual re-inspection station, the upper surface of the base is equipped with an L-shaped fence.

[0016] In the aforementioned automated bonding production line manual re-inspection station, several handles are installed on the circular tray.

[0017] The positive effects of the above technical solution compared with the existing technology are:

[0018] By applying this invention, a manual re-inspection station for an automated bonding production line is provided. Adding this device to the production line allows defective products to be transported on a circular pallet to the substrate pallet via an input conveyor belt. A manual inspection is then performed using a height gauge module to measure the arc height of the products on the circular pallet, and a microscope eyepiece module to inspect the product's appearance. Furthermore, manually repaired products can be directly re-inspected without requiring the original AOI (Automated Optical Inspection) system, making the re-inspection process convenient and rapid. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of a manual re-inspection station in an automated bonding production line according to this utility model.

[0020] Figure 2 This is a partial schematic diagram of a manual re-inspection station in an automated bonding production line according to this utility model.

[0021] 1. Platform; 2. Input conveyor belt; 3. Output conveyor belt; 4. Support rotating platform; 5. Substrate tray; 6. Circular tray; 7. Altimeter measurement module; 8. Microscope eyepiece module; 9. Base; 10. Installation space; 11. Seat; 12. Foot pedal; 13. Slide rail; 14. Stop; 15. Fence; 16. Drive unit. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0023] The structures, proportions, and sizes illustrated in the accompanying drawings are merely for illustrative purposes and to aid those skilled in the art. They are not intended to limit the scope of this invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0024] like Figures 1 to 2 As shown, a preferred embodiment of a manual re-inspection station for an automated bonding production line is illustrated, comprising: a platform 1, an input conveyor belt 2, an output conveyor belt 3, a support rotating platform 4, a substrate tray 5, and a circular tray 6.

[0025] The input conveyor belt 2 and the output conveyor belt 3 are respectively installed on both sides of the upper surface of the platform 1; the bracket rotating platform 4 is rotatably installed on the upper surface of the platform 1, and the bracket rotating platform 4 is equipped with the altimeter measurement module 7 and the microscope eyepiece module 8; the substrate tray 5 is installed on the upper surface of the platform 1, and the circular tray 6 has several products on it. The circular tray 6 flows in through the input conveyor belt 2, the circular tray 6 is fixed to the substrate tray 5, and the altimeter measurement module 7 or the microscope eyepiece module 8 can face and detect the products. Finally, the circular tray 6 is output through the output conveyor belt 3.

[0026] In practical use, a manual re-inspection station is added to the production line. Products deemed defective are transferred from the circular pallet 6 to the substrate pallet 5 via the input conveyor belt 2. A manual inspection station uses a height gauge module to measure the arc height of the products on the circular pallet 6 and a microscope eyepiece module 8 to inspect the product appearance. Furthermore, manually repaired products can be directly re-inspected without requiring the original AOI (Automated Optical Inspection) system, making re-inspection convenient and fast.

[0027] Specifically, the bracket rotating platform 4 is mounted on the platform 1 via a rotating shaft. Alternatively, a motor can be installed on the platform 1 to drive the bracket rotating platform 4 to rotate. When rotating the bracket rotating platform 4, the height gauge measurement module 7 and the microscope eyepiece module 8 above the product can be switched. This allows employees to easily switch between the two measurement modules, enabling them to perform re-inspection of the product's arc height and appearance from the same location without having to move around.

[0028] Based on the above, this utility model also has the following embodiments:

[0029] Furthermore, a manual re-inspection station for an automated bonding production line is provided, wherein the side wall of the platform 1 is open, the interior of the platform 1 is provided with an installation space 10, the installation space 10 is used to install a base 9, and the base 9 extends to the outer wall of the platform through the opening.

[0030] Furthermore, a manual re-inspection station for an automated bonding production line includes a base 9 equipped with a seat 11 and a foot pedal 12. Specifically, during re-inspection, workers can sit on the seat 11 and place their feet on the foot pedal 12, reducing the workload of the workers.

[0031] Furthermore, in a manual re-inspection station of an automated bonding production line, the upper surface of platform 1 is provided with a slide rail 13, and the substrate tray 5 is slidably mounted on the slide rail 13 via a slider. Specifically, the relative position of the substrate tray 5 to the height gauge measurement module 7 or the microscope eyepiece module 8 can be changed by the slider and the slide rail 13.

[0032] Furthermore, in a manual re-inspection station of an automated bonding production line, the slide rails 13 are arranged in a cross shape. Specifically, this allows the substrate tray 5 to move in multiple directions via the slide rails and sliders.

[0033] Furthermore, in a manual re-inspection station of an automated bonding production line, a drive device is installed on the slide rail 13. The output shaft of the drive device can pass through the substrate tray 5 and is mounted on the circular tray 6. Specifically, the output shaft of the drive device passes through the substrate tray 5 and is mounted on the circular tray 6, enabling the circular tray 6 to rotate and change the position of the relative height gauge measurement module 7 or the microscope eyepiece module 8 of the product to be inspected.

[0034] Furthermore, in a manual re-inspection station of an automated bonding production line, the surface of the substrate tray is provided with a plurality of blocks, and a limiting space is formed between the plurality of blocks, wherein the circular tray is installed in the limiting space.

[0035] Furthermore, in a bonding automated production line manual re-inspection station, a drive structure is installed inside the base 9, and the output shaft of the drive structure is mounted on the seat 11 and the foot pedal 12. Specifically, the drive structure can be a cylinder or other existing structure, capable of driving the lifting and lowering of the seat 11 and the foot pedal 12, thereby adapting to different staff heights and increasing the comfort of different staff members.

[0036] Furthermore, in a manual re-inspection station of an automated bonding production line, an L-shaped guardrail 15 is installed on the upper surface of the base. Specifically, the guardrail 15 prevents workers from falling and sustaining injuries.

[0037] Furthermore, a manual re-inspection station for an automated bonding production line includes a circular tray 6 equipped with several handles. By moving the circular tray 6 using the handles, the circular tray 6 is moved from the input conveyor belt 2 to the substrate tray 5. After re-inspecting the products on the circular tray 6, the circular tray 6 is then placed into the output conveyor belt 3 using the handles.

[0038] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A bonded automated assembly line human inspection station, comprising: include: Platform, input conveyor belt, output conveyor belt, support rotating platform, substrate tray, circular tray; The input conveyor belt and the output conveyor belt are respectively installed on both sides of the upper surface of the platform; The bracket rotating platform is rotatably mounted on the upper surface of the platform, and the bracket rotating platform is equipped with an altimeter measuring module and a microscope eyepiece module; The substrate tray is mounted on the upper surface of the platform, and a number of products are placed on the circular tray. The circular tray flows in via the input conveyor belt, and the circular tray is fixed to the substrate tray. The altimeter measurement module or the microscope eyepiece module can face and detect the products. Finally, the circular tray is output via the output conveyor belt.

2. A bonded automated assembly line human review station as claimed in claim 1, wherein, The platform has an opening in its side wall and an installation space inside the platform. The installation space is used to install a base, which extends to the outer wall of the platform through the opening.

3. A bonded automated assembly line human review station as claimed in claim 2, wherein, The base is used to mount the seat and foot pedal.

4. The bonded automated assembly line human inspection station of claim 1, wherein, The upper surface of the platform is provided with a slide rail, and the substrate tray is slidably mounted on the slide rail by a slider.

5. A bonded automated flow line human inspection station as claimed in claim 4, wherein, The slide rails are arranged in a cross shape.

6. A manual re-inspection station for an automated bonding production line according to claim 4, characterized in that, A drive device is mounted on the slide rail, and the output shaft of the drive device can pass through the substrate tray and be mounted on the circular tray.

7. The bonded automated assembly line human inspection station of claim 1, wherein, The surface of the substrate tray is provided with a plurality of blocks, and a limiting space is formed between the plurality of blocks, and the circular tray is installed in the limiting space.

8. The bonded automated assembly line human inspection station of claim 3, wherein, The base has an internal drive structure, the output shaft of which is mounted on the seat and the foot pedal.

9. The bonded automated assembly line human inspection station of claim 2, wherein, The upper surface of the base is fitted with an L-shaped fence.

10. The bonded automated assembly line human inspection station of claim 1, wherein, Several handles are installed on the circular tray.