A double-sided pad detection device for labels

The double-sided pad detection device uses fiber optic amplifiers and through-beam sensors to detect differences in light transmittance of the pads, solving the problems of low efficiency and insufficient accuracy of manual detection. It achieves automated detection and real-time feedback, ensuring the efficient operation of the production line.

CN224457043UActive Publication Date: 2026-07-03JIANGSU SUNPOWER +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SUNPOWER
Filing Date
2025-07-08
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the production process of cylindrical lithium batteries, manual inspection of the pads is inefficient, lacks accuracy, and cannot provide real-time feedback on inspection results, leading to problems such as production line malfunctions.

Method used

A double-sided pad detection device is adopted, which uses fiber optic amplifiers and through-beam sensors to detect differences in the light transmittance of the pads, thereby achieving automated detection. The assembly and disassembly of the fiber optic amplifier are simplified by using fixed components.

Benefits of technology

It improves detection efficiency and accuracy, enables real-time feedback, ensures smooth operation of the production line, and facilitates the maintenance and replacement of fiber optic amplifiers.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of detection device technology, specifically a double-sided label pad detection device, including a workbench with a shelf and a column. A top seat is rotatably connected to the top of the column, and several electrically operated telescopic rods are fixedly connected to the bottom of the top seat. A label pad is fitted onto the output end of each of the electrically operated telescopic rods. This utility model utilizes an optical fiber amplifier and a through-beam sensor, employing the principle of detecting differences in light transmittance between label pads with different numbers of layers, to effectively detect the presence of double-sided pads (two or more label pads) in a product. This achieves automated detection, significantly improving detection efficiency and accuracy compared to manual detection. It also provides real-time feedback of detection results, ensuring smooth production line operation. Furthermore, the fixed components facilitate the disassembly and assembly of the optical fiber amplifier, allowing for quick removal of faulty amplifiers for maintenance and replacement.
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Description

Technical Field

[0001] This utility model relates to the field of detection device technology, and in particular to a double-sided pad detection device for labels. Background Technology

[0002] In the production process of cylindrical lithium batteries, the faceplate component is involved. Its material is PET, and its thickness is 0.25mm. On the production line, accurate inspection of the faceplate is crucial, especially the ability to effectively detect double-sided faceplates (two or more faceplates). Previously, faceplate inspection relied heavily on manual methods. However, manual inspection has many drawbacks, such as low efficiency (difficulty in quickly inspecting large quantities of products), insufficient accuracy (prone to missed or false detections), and the inability to provide real-time feedback. When a faceplate problem is detected, it's difficult to promptly prompt the production line to take appropriate action, such as halting production or issuing alarms. This results in a large number of batteries with faceplate problems flowing into subsequent processes, requiring rework and severely impacting the smooth and efficient operation of the production line. Utility Model Content

[0003] The purpose of this invention is to solve the problems mentioned in the background art and to propose a double-sided label pad detection device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a double-sided label pad detection device, comprising a workbench, a shelf and a column on the workbench, a top seat rotatably connected to the top of the column, a plurality of electric telescopic rods fixedly connected to the bottom of the top seat, a face pad sleeved on the output end of the electric telescopic rods, a bracket fixedly connected to the workbench outside the shelf, an optical fiber amplifier fixedly connected to one side of the bracket via a fixing component, a through-beam sensor fixedly connected to the end of the transverse section of the bracket, the face pad passing through the inside of the through-beam sensor when the top seat rotates, and the optical fiber amplifier electrically connected to the through-beam sensor.

[0005] Preferably, the fixing assembly includes a mounting rod and a cap. The cap is fitted onto one end of the mounting rod, and the other end of the mounting rod is fixedly connected to the fiber optic amplifier. The bracket has a socket, and the mounting rod is inserted into the socket. The mounting rod has a slot. A block is fixedly connected to the cap, and a locking block is slidably connected inside the block. The locking block is inserted into the slot. A pull rod is fixedly connected to the end of the locking block away from the slot. A spring is fitted onto the pull rod, and the two ends of the spring are fixedly connected to the locking block and the side wall of the block away from the locking block, respectively.

[0006] Preferably, the end of the mounting rod furthest from the fiber optic amplifier is provided with a first inclined surface, and the locking block is provided with a second inclined surface at the position corresponding to the first inclined surface.

[0007] Preferably, a protective pad is fixedly connected to the pressing surface of the column cap, and the protective pad is made of elastic rubber.

[0008] Preferably, the mounting rod has a guide groove, and a limiting rod is fixedly connected to the inner wall of the insertion hole at a position corresponding to the guide groove, and the limiting rod is engaged inside the guide groove.

[0009] Preferably, a guide rod is fixedly connected to the inner wall of the column cap, and the guide rod is engaged inside the guide groove.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] 1. In this utility model, by setting up an optical fiber amplifier and a through-beam sensor, and utilizing the detection principle of the difference in light transmittance of pads with different numbers of layers, it is possible to effectively detect whether there are double-sided pads (two or more pads) in the product, realizing automated detection. Compared with manual detection, it greatly improves detection efficiency and accuracy, and can provide real-time feedback on detection results, ensuring the smooth operation of the production line. At the same time, the fixed components also facilitate the disassembly and assembly of the optical fiber amplifier, making it convenient to quickly disassemble the faulty optical fiber amplifier in the future, facilitating its maintenance and replacement.

[0012] 2. In this utility model, the guide rod inside the guide groove on the inner side of the column cap can guide and limit the column cap during installation, so that the block can be quickly aligned with the slot, improving the convenience and efficiency of inserting the block into the slot. Attached Figure Description

[0013] Figure 1 This utility model provides a schematic diagram of a double-sided label pad detection device;

[0014] Figure 2 The present invention provides a left view of a double-sided label pad detection device;

[0015] Figure 3 This utility model provides a partially exploded view of a double-sided pad detection device for labels;

[0016] Figure 4 An exploded view of the cap of a double-sided label pad detection device proposed in this utility model.

[0017] Legend:

[0018] 1. Workbench; 2. Storage platform; 3. Column; 4. Top base; 5. Electric telescopic rod; 6. Pad; 7. Bracket; 8. Fiber optic amplifier; 9. Through-beam sensor; 10. Fixing assembly; 101. Mounting rod; 102. Column cap; 103. Block; 104. Locking block; 105. Pull rod; 106. Spring; 107. Slot; 11. Protective pad; 12. Insertion hole; 13. Limiting rod; 14. Guide rod; 15. Guide groove; 16. First inclined plane; 17. Second inclined plane. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Example 1: As Figure 1 - Figure 4As shown, this utility model provides a technical solution: a double-sided label pad 6 detection device, including a workbench 1, a shelf 2 and a column 3 on the workbench 1, a top seat 4 rotatably connected to the top of the column 3, a plurality of electric telescopic rods 5 fixedly connected to the bottom of the top seat 4, a face pad 6 sleeved on the output end of the electric telescopic rods 5, a bracket 7 fixedly connected to the workbench 1 on the outside of the shelf 2, an optical fiber amplifier 8 fixedly connected to one side of the bracket 7 through a fixing assembly 10, a through-beam sensor 9 fixedly connected to the end of the transverse section of the bracket 7, the face pad 6 can pass through the inside of the through-beam sensor 9 when the top seat 4 rotates, the optical fiber amplifier 8 is electrically connected to the through-beam sensor 9, the fixing assembly 10 includes a mounting rod 101 and a column cap 102, the column cap 102 is sleeved on one end of the mounting rod 101, the other end of the mounting rod 101 is fixedly connected to the optical fiber amplifier 8, and an insertion hole 12 is opened on the bracket 7. The mounting rod 101 is inserted into the socket 12. The mounting rod 101 has a slot 107. A block 103 is fixedly connected to the cap 102. A locking block 104 is slidably connected inside the block 103. The locking block 104 is inserted into the slot 107. A pull rod 105 is fixedly connected to the end of the locking block 104 away from the slot 107. A spring 106 is sleeved on the pull rod 105. The two ends of the spring 106 are fixedly connected to the side wall of the locking block 104 and the block 103 away from the locking block 104, respectively. A first inclined surface 16 is provided at the end of the mounting rod 101 away from the fiber amplifier 8. A second inclined surface 17 is provided on the locking block 104 corresponding to the position of the first inclined surface 16. A protective pad 11 is fixedly connected to the pressing surface of the cap 102. The protective pad 11 is made of elastic rubber.

[0022] In this embodiment, by setting up an optical fiber amplifier 8 and a through-beam sensor 9, and utilizing their detection principle of the difference in light transmittance between different layers of pads 6, the presence of double-sided pads 6 (two or more pads 6) in the product can be effectively detected, achieving automated detection. Compared with manual detection, this greatly improves detection efficiency and accuracy, and can provide real-time feedback on detection results, ensuring smooth operation of the production line. Simultaneously, the fixing component 10 facilitates the assembly and disassembly of the optical fiber amplifier 8, allowing for quick removal of faulty optical fiber amplifiers 8 for maintenance and replacement. When installing the column cap 102, the first inclined surface 16 and the second inclined surface 17 are used... The mutual compression between the blocks allows the locking block 104 to overcome the resistance of the spring 106 and retract into the interior of the block 103. After the locking block 104 is aligned with the slot 107, it is quickly inserted into the slot 107 under the elastic force of the spring 106, without the need for additional operations, thus simplifying the installation and fixing steps of the column cap 102. The elastic rubber protective pad 11 fixed on the pressing surface of the column cap 102 can act as a buffer when the operator presses the column cap 102 to install the fiber optic amplifier 8, avoiding discomfort or damage to the hands.

[0023] Example 2: As Figure 3 - Figure 4 As shown, a guide groove 15 is provided on the mounting rod 101, and a limiting rod 13 is fixedly connected to the inner wall of the insertion hole 12 at the position corresponding to the guide groove 15. The limiting rod 13 is locked inside the guide groove 15. A guide rod 14 is fixedly connected to the inner wall of the column cap 102, and the guide rod 14 is locked inside the guide groove 15.

[0024] In this embodiment, the guide groove 15 on the mounting rod 101 and the limiting rod 13 on the inner wall of the socket 12 cooperate with each other to limit the fiber optic amplifier 8, preventing it from rotating after installation and affecting its use. The guide rod 14 on the inner side of the cap 102 is inserted into the guide groove 15, which can guide and limit the cap 102 during installation, so that the locking block 104 can be quickly aligned with the slot 107, improving the convenience and efficiency of inserting the locking block 104 into the slot 107.

[0025] The working principle of this embodiment: In the production of cylindrical lithium batteries, the detection of the pads 6, especially double-sided pads 6 (two or more pads 6), is very important. When this double-sided pad 6 detection device is in operation, the product to be tested is first placed on the shelf 2 on the workbench 1. Then, the top seat 4 can rotate on the top of the column 3. The output ends of several electrically telescopic rods 5 fixedly connected to its bottom are fitted with pads 6. By controlling the rotation of the top seat 4, the pads 6 rotate and pass through the inside of the through-beam sensor 9. When the pads 6 pass through the inside of the through-beam sensor 9, the through-beam sensor 9 will generate a corresponding signal based on the light transmittance of the pads 6. Due to different numbers of layers... The light transmittance of the face pads 6 (such as single face pad 6, double face pad 6, etc.) varies, resulting in differences in the signals generated by the through-beam sensor 9. These signals are transmitted to the electrically connected fiber optic amplifier 8, which amplifies and processes the signals. Based on pre-set standards (such as values ​​calibrated using a single face pad 6), it determines whether the passing face pad 6 is a single pad or a double face pad 6 (two or more face pads 6). If a non-compliant face pad 6 is detected, it can be promptly fed back to the relevant control system of the production line, allowing the production line to take appropriate actions such as pausing or issuing alarms to prevent defective products from flowing into subsequent processes, thereby ensuring the overall quality of the cylindrical lithium... The efficient and smooth operation of the battery production line is achieved through the following steps in the installation of the fiber optic amplifier 8: First, the mounting rod 101 is inserted into the socket 12 on the bracket 7. The limiting rod 13 inside the socket 12 is engaged in the guide groove 15 to prevent the fiber optic amplifier 8 from rotating and affecting its use. Then, the cap 102 is placed on the end of the mounting rod 101. The guide rod 14 inside the cap 102 acts as a guide and limiter when the cap 102 is placed on the mounting rod 101, allowing the subsequent locking block 104 to quickly align with the locking groove 107. After the cap 102 is placed on the mounting rod 101, the cap 102 is pressed down, and the first inclined surface 16 on the mounting rod 101 and the first inclined surface 16 on the locking block 104 are engaged. The two inclined planes 17 press against each other, causing the locking block 104 to overcome the resistance of the spring 106 and retract into the square block 103. When the locking block 104 is aligned with the slot 107, it is quickly inserted into the slot 107 under the elastic force of the spring 106, thereby achieving the purpose of fixing the fiber amplifier 8. When pressing the cap 102, the protective pad 11 on the pressing surface can avoid hand discomfort. If you want to disassemble the fiber amplifier 8, you only need to pull the lever 105 to make the locking block 104 overcome the resistance of the spring 106 and disassemble it from the slot 107. Then, remove the cap 102 from the mounting rod 101 and disassemble the fiber amplifier 8.

[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A device for detecting double-sided pads of a sleeve label, comprising a worktable (1), characterized in that: The workbench (1) is provided with a shelf (2) and a column (3). The top of the column (3) is rotatably connected to a top seat (4). The bottom of the top seat (4) is fixedly connected to several electric telescopic rods (5). A pad (6) is fitted on the output end of the electric telescopic rod (5). A bracket (7) is fixedly connected to the outside of the shelf (2) on the workbench (1). An optical fiber amplifier (8) is fixedly connected to one side of the bracket (7) through a fixing component (10). A through-beam sensor (9) is fixedly connected to the end of the horizontal section of the bracket (7). The pad (6) can pass through the inside of the through-beam sensor (9) when the top seat (4) rotates. The optical fiber amplifier (8) is electrically connected to the through-beam sensor (9).

2. The blister double-faced pad detection device according to claim 1, wherein: The fixing component (10) includes a mounting rod (101) and a cap (102). The cap (102) is fitted onto one end of the mounting rod (101), and the other end of the mounting rod (101) is fixedly connected to the fiber optic amplifier (8). The bracket (7) has a socket (12). The mounting rod (101) is inserted into the socket (12). The mounting rod (101) has a slot (107). A block (103) is fixedly connected to the cap (102). A locking block (104) is slidably connected inside the block (103). The locking block (104) is inserted into the slot (107). A pull rod (105) is fixedly connected to one end of the locking block (104) away from the slot (107). A spring (106) is sleeved on the pull rod (105). The two ends of the spring (106) are fixedly connected to the side wall of the locking block (104) and the block (103) away from the locking block (104), respectively.

3. The blister pack double-sided patch detection device of claim 2, wherein: The end of the mounting rod (101) away from the fiber amplifier (8) is provided with a first inclined surface (16), and the locking block (104) is provided with a second inclined surface (17) corresponding to the position of the first inclined surface (16).

4. The blister pack double-sided patch detection device of claim 2, wherein: The pressing surface of the column cap (102) is fixedly connected to a protective pad (11), which is made of elastic rubber.

5. The blister pack double-sided patch detection device of claim 2, wherein: The mounting rod (101) has a guide groove (15), and a limiting rod (13) is fixedly connected to the inner wall of the insertion hole (12) at the position corresponding to the guide groove (15). The limiting rod (13) is locked inside the guide groove (15).

6. The blister pack double-sided patch detection device of claim 2, wherein: The inner wall of the column cap (102) is fixedly connected to a guide rod (14), which is engaged inside the guide groove (15).