Adaptive portable live-line cleaning insulator device

By using an adaptive portable live-line cleaning insulator device, the nylon brush can be adjusted and rotated 90 degrees using adjustment and drive components. This solves the problem that existing tools cannot effectively clean insulators, and achieves efficient and safe cleaning of insulators.

CN224463274UActive Publication Date: 2026-07-07CHONGQING NANDIAN TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING NANDIAN TECH CO LTD
Filing Date
2025-08-08
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing cleaning tools are ineffective at cleaning insulators, resulting in low cleaning efficiency, high manual labor intensity, and insufficient safety.

Method used

An adaptive portable live-line cleaning device for insulators was designed, including a connecting frame, mounting components, and auxiliary components. The nylon brush can be adjusted and rotated 90 degrees through adjusting and driving components, enabling cleaning of vertically or parallel insulators without dead angles.

Benefits of technology

This method enables efficient cleaning of insulators, reduces manual labor intensity, improves safety, and ensures the comprehensiveness and reliability of insulator cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224463274U_ABST
    Figure CN224463274U_ABST
Patent Text Reader

Abstract

The utility model relates to insulator cleaning technical field, concretely relates to a kind of self-adapting portable live cleaning insulator device, including connecting frame, installation component and auxiliary assembly, installation component includes connecting shaft, worm wheel, rotating arm, rotating shaft, nylon brush, rotating seat, adjusting component and drive component, when using, 90 degrees adjusting can be carried out to nylon brush, make nylon brush parallel with insulator, the insulator that can be cleaned to vertically install or parallel installation, when cleaning, staff hold auxiliary assembly, rotating arm and nylon brush are close to insulator, drive component drives rotating shaft rotation, rotating shaft drives nylon brush to rotate, nylon brush is cleaned to insulator, adjusting component drives worm wheel to rotate on connecting shaft, worm wheel drives rotating arm to rotate, so that rotating arm can open and close, rotating arm drives rotating shaft and nylon brush to open or tighten insulator, so that it can be cleaned to insulator front and back without dead angle.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of insulator cleaning technology, and in particular to an adaptive portable live-line cleaning device for insulators. Background Technology

[0002] Insulators (commonly known as "porcelain insulators") are the aerial safety guardians of the power system, primarily undertaking two missions: preventing current from running wild and withstanding physical tension. Simply put, they are insulating devices that keep high-voltage power lines obediently on the towers, preventing current from "slipping" into the tower body.

[0003] In power lines, insulators are exposed to the outside. Snow-covered environments and prolonged lack of cleaning can cause a large amount of dust or snow to accumulate on the surface of the insulators. A large amount of dust or snow can seriously affect the normal operation of power lines and affect the safety of power transmission.

[0004] Since the cleaning of insulators is done manually using cleaning tools, the existing cleaning tools cannot effectively clean the insulators, resulting in low cleaning efficiency, high labor intensity, and insufficient safety, making them inconvenient to use. Utility Model Content

[0005] The purpose of this invention is to provide an adaptive portable live-line cleaning insulator device, which solves the problem of the inability to effectively clean insulators.

[0006] To achieve the above objectives, this utility model provides an adaptive portable live-line cleaning insulator device, comprising a connecting frame, a mounting assembly, and auxiliary components. The mounting assembly includes a connecting shaft, a worm gear, a rotating arm, a rotating shaft, a nylon brush, a rotating seat, an adjusting component, and a driving component. The connecting shaft is fixedly connected to the connecting frame and located on one side of the connecting frame. The worm gear is rotatably connected to the connecting shaft and sleeved on the connecting shaft. The rotating arm is fixedly connected to the worm gear and located on one side of the worm gear. The rotating shaft is rotatably connected to the rotating arm and passes through the rotating arm. The nylon brush is fixedly connected to the rotating shaft and sleeved on the rotating shaft. The rotating seat is fixedly connected to the connecting frame and located on one side of the connecting frame. The adjusting component is fixedly connected to the connecting frame. The driving component is connected to the rotating arm.

[0007] The adjusting component includes an adjusting motor and a worm gear. The adjusting motor is fixedly connected to the connecting frame and is located on one side of the connecting frame. The worm gear is connected to the output end of the adjusting motor and passes through the connecting frame. The worm gear meshes with the worm wheel.

[0008] The driving component includes a drive motor and a protective box. The drive motor is fixedly connected to the rotating arm, and the output end of the drive motor is connected to the rotating shaft. The protective box is fixedly connected to the rotating arm and is located on one side of the rotating arm.

[0009] The auxiliary components include a rotating screw, a support rod, and an insulating protective sleeve. The rotating screw is rotatably connected to the rotating seat and passes through one side of the rotating seat. The support rod is fixedly connected to the rotating screw and is sleeved on the rotating screw. The insulating protective sleeve is fixedly connected to the support rod and is sleeved on the support rod.

[0010] The auxiliary component also includes a locking nut, which is threadedly connected to the rotating screw and sleeved on the rotating screw.

[0011] This utility model discloses an adaptive portable live-line cleaning insulator device, comprising a connecting frame, a mounting assembly, and an auxiliary assembly. The mounting assembly includes a connecting shaft, a worm gear, a rotating arm, a rotating shaft, a nylon brush, a rotating seat, an adjusting component, and a driving component. The adjusting component includes an adjusting motor and a worm gear. The driving component includes a driving motor and a protective housing. The auxiliary assembly includes a rotating screw, a support rod, and an insulating protective sleeve. The auxiliary assembly also includes a locking nut. The connecting shaft is fixedly connected to the connecting frame and located on one side of the connecting frame. The worm gear is rotatably connected to the connecting shaft and sleeved on the connecting shaft. The rotating arm is fixedly connected to the worm gear and located on one side of the worm gear. The rotating shaft is rotatably connected to the rotating arm and passes through the rotating arm. The nylon brush is fixedly connected to the rotating shaft and sleeved on the rotating shaft. The rotating seat is fixedly connected to the connecting frame and located on one side of the connecting frame. The adjusting component is fixedly connected to the connecting frame. The driving component... The auxiliary component is connected to the rotating arm. During use, the auxiliary component can be adjusted according to whether the insulator is installed vertically or parallel to the ground. This allows for 90-degree adjustment of the connecting frame, the rotating arm, and the nylon brush, making the nylon brush parallel to the insulator. This enables cleaning of vertically or parallel-installed insulators. During cleaning, the worker holds the auxiliary component, bringing the rotating arm and nylon brush close to the insulator. The drive component then activates the rotating shaft, which in turn rotates the nylon brush, cleaning the insulator. Activating the adjustment component drives the worm gear to rotate on the connecting shaft, which in turn rotates the rotating arm, allowing it to open and close. The rotating arm, in turn, opens or closes the rotating shaft and nylon brush, allowing for thorough cleaning of the insulator from all angles, thus solving the problem of ineffective insulator cleaning. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the adaptive portable live-line cleaning insulator device of this utility model.

[0014] Figure 2 This is a schematic diagram showing the connection between the worm gear and the regulating motor of the adaptive portable live-line cleaning insulator device of this utility model.

[0015] Figure 3 This is a schematic diagram showing the connection between the rotating shaft and the drive motor of the adaptive portable live-line cleaning insulator device of this utility model.

[0016] Figure 4 This is a schematic diagram showing the connection between the locking nut and the rotating screw of the adaptive portable live-line cleaning insulator device of this utility model.

[0017] In the diagram: 101-Connecting frame, 102-Connecting shaft, 103-Worm gear, 104-Rotating arm, 105-Rotating shaft, 106-Nylon brush, 107-Rotating seat, 108-Adjusting motor, 109-Worm, 110-Drive motor, 111-Protective box, 112-Rotating screw, 113-Support rod, 114-Insulating protective sleeve, 115-Locking nut. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1-4 The adaptive portable live-line cleaning insulator device includes a connecting frame 101, a mounting assembly, and an auxiliary assembly. The mounting assembly includes a connecting shaft 102, a worm gear 103, a rotating arm 104, a rotating shaft 105, a nylon brush 106, a rotating seat 107, an adjusting component, and a driving component. The adjusting component includes an adjusting motor 108 and a worm gear 109. The driving component includes a driving motor 110 and a protective box 111. The auxiliary assembly includes a rotating screw 112, a support rod 113, and an insulating protective sleeve 114. The auxiliary assembly also includes a locking nut 115. The aforementioned solution solves the problem of ineffective cleaning of insulators.

[0020] In this specific embodiment, during use, the auxiliary component is adjusted according to whether the insulator is installed vertically or parallel to the ground. This allows for a 90-degree adjustment of the connecting frame 101, the rotating arm 104, and the nylon brush 106, making the nylon brush 106 parallel to the insulator. This allows for cleaning of vertically or parallel-installed insulators. During cleaning, the worker holds the auxiliary component, bringing the rotating arm 104 and the nylon brush 106 close to the insulator. Then, the driving component is activated, causing the rotating shaft 105 to rotate. The rotating shaft 105 drives the nylon brush 106 to rotate, and the nylon brush 106 cleans the insulator. By activating the adjusting component, the adjusting component drives the worm gear 103 to rotate on the connecting shaft 102. The worm gear 103 drives the rotating arm 104 to rotate, so that the rotating arm 104 can open and close. The rotating arm 104 drives the rotating shaft 105 and the nylon brush 106 to open or tighten the insulator, so that the insulator can be cleaned without dead angles, thereby solving the problem of not being able to effectively clean the insulator.

[0021] First, the connecting shaft 102 is fixedly connected to the connecting frame 101 and located on one side of the connecting frame 101. The worm gear 103 is rotatably connected to the connecting shaft 102 and sleeved on the connecting shaft 102. The rotating arm 104 is fixedly connected to the worm gear 103 and located on one side of the worm gear 103. The rotating shaft 105 is rotatably connected to the rotating arm 104 and passes through the rotating arm 104. The nylon brush 106 is fixedly connected to the rotating shaft 105 and sleeved on the rotating shaft 105. The rotating seat 10... 7 is fixedly connected to the connecting frame 101 and located on one side of the connecting frame 101. The adjusting member is fixedly connected to the connecting frame 101. The driving member is connected to the rotating arm 104. The connecting shaft 102 is located inside the connecting frame 101. The worm gear 103 is sleeved on the connecting shaft 102. The rotating arm 104 is located on one side of the worm gear 103. The rotating shaft 105 passes through the rotating arm 104. The nylon brush 106 is sleeved on the rotating shaft 105. The rotating seat 107 is located on one side of the connecting frame 101. In use, depending on whether the insulator is installed vertically or parallel to the ground, the auxiliary component can be adjusted to allow for a 90-degree adjustment of the connecting frame 101, the rotating arm 104, and the nylon brush 106, making the nylon brush 106 parallel to the insulator. This allows for cleaning of vertically or parallel-installed insulators. During cleaning, the worker holds the auxiliary component, brings the rotating arm 104 and the nylon brush 106 close to the insulator, and then activates the drive component. The drive component drives the rotating shaft 105 to rotate. 105 drives the nylon brush 106 to rotate, and the nylon brush 106 cleans the insulator. By activating the adjusting component, the adjusting component drives the worm gear 103 to rotate on the connecting shaft 102. The worm gear 103 drives the rotating arm 104 to rotate, so that the rotating arm 104 can open and close. The rotating arm 104 drives the rotating shaft 105 and the nylon brush 106 to open or tighten the insulator, so that the insulator can be cleaned without dead angles, thereby solving the problem of not being able to effectively clean the insulator.

[0022] The regulating motor 108 is fixedly connected to the connecting frame 101 and is located on one side of the connecting frame 101. The worm gear 109 is connected to the output end of the regulating motor 108 and passes through the connecting frame 101. The worm gear 109 meshes with the worm wheel 103. The regulating motor 108 is located on one side of the connecting frame 101. The worm gear 109 passes through the connecting frame 101 and is connected to the output end of the regulating motor 108. When the regulating motor 108 is started, the regulating motor 108 drives the worm gear 109 to rotate. The worm gear 109 drives the worm wheel 103 to rotate on the connecting shaft 102. The worm wheel 103 drives the rotating arm 104 to rotate.

[0023] Secondly, the drive motor 110 is fixedly connected to the rotating arm 104, and the output end of the drive motor 110 is connected to the rotating shaft 105; the protective box 111 is fixedly connected to the rotating arm 104 and is located on one side of the rotating arm 104, the drive motor 110 is located under the rotating arm 104, the protective box 111 covers the drive motor 110, the drive motor 110 drives the rotating shaft 105 to rotate, the rotating shaft 105 drives the nylon brush 106 to rotate, and the protective box 111 protects the drive motor 110.

[0024] Then, the rotating screw 112 is rotatably connected to the rotating seat 107 and passes through one side of the rotating seat 107; the support rod 113 is fixedly connected to the rotating screw 112 and sleeved on the rotating screw 112; the insulating protective sleeve 114 is fixedly connected to the support rod 113 and sleeved on the support rod 113, the rotating screw 112 is rotatably connected to the rotating seat 107, one end of the support rod 113 is sleeved on the rotating screw 112, and the insulating protective sleeve 114 is sleeved on the outer surface of the support cover, through... The rotating seat 107 rotates on the rotating screw 112, allowing the connecting frame 101, the rotating arm 104, and the nylon brush 106 to be adjusted by 90 degrees, making the nylon brush 106 parallel to the insulator. By rotating the locking nut 115, the rotating seat 107 is locked onto the support rod 113 and the rotating screw 112, making the nylon brush 106 parallel to the insulator. This allows for cleaning of vertically or parallel-installed insulators, while the insulating protective sleeve 114 provides insulation protection.

[0025] Finally, the locking nut 115 is threadedly connected to the rotating screw 112 and is sleeved on the rotating screw 112. The locking nut 115 is threadedly connected to the rotating screw 112. By rotating the locking nut 115, the locking nut 115 locks the rotating seat 107 onto the support rod 113 and the rotating screw 112.

[0026] When using the adaptive portable live-line cleaning insulator device of this embodiment, the rotating seat 107 is adjusted according to whether the insulator is installed vertically or parallel to the ground. The rotating seat 107 rotates on the rotating screw 112, allowing the connecting frame 101, the rotating arm 104, and the nylon brush 106 to be adjusted by 90 degrees, making the nylon brush 106 parallel to the insulator. Then, by rotating the locking nut 115, the rotating seat 107 is locked onto the support rod 113 and the rotating screw 112, making the nylon brush 106 parallel to the insulator. This allows for cleaning of vertically or parallel-installed insulators. During cleaning, the operator holds the auxiliary component and adjusts the rotating arm 104 and the nylon brush 106. When the brush 106 approaches the insulator, the drive motor 110 is started, driving the rotating shaft 105 to rotate. The rotating shaft 105 drives the nylon brush 106 to rotate, cleaning the insulator. Then, the adjusting motor 108 is started, driving the worm gear 109 to rotate. The worm gear 109 drives the worm wheel 103 to rotate on the connecting shaft 102. The worm wheel 103 drives the rotating arm 104 to rotate, allowing the rotating arm 104 to open and close. The rotating arm 104 drives the rotating shaft 105 and the nylon brush 106 to open or tighten the insulator, enabling thorough cleaning of the insulator from all angles, thus solving the problem of ineffective cleaning of the insulator.

[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An adaptive portable live-line cleaning insulator device, comprising a connecting frame and auxiliary components, characterized in that: It also includes installation components; The mounting assembly includes a connecting shaft, a worm gear, a rotating arm, a rotating shaft, a nylon brush, a rotating seat, an adjusting component, and a driving component. The connecting shaft is fixedly connected to the connecting frame and located on one side of the connecting frame. The worm gear is rotatably connected to the connecting shaft and sleeved on the connecting shaft. The rotating arm is fixedly connected to the worm gear and located on one side of the worm gear. The rotating shaft is rotatably connected to the rotating arm and passes through the rotating arm. The nylon brush is fixedly connected to the rotating shaft and sleeved on the rotating shaft. The rotating seat is fixedly connected to the connecting frame and located on one side of the connecting frame. The adjusting component is fixedly connected to the connecting frame. The driving component is connected to the rotating arm.

2. The adaptive portable live-line cleaning insulator device as described in claim 1, characterized in that: The adjusting component includes an adjusting motor and a worm gear. The adjusting motor is fixedly connected to the connecting frame and is located on one side of the connecting frame. The worm gear is connected to the output end of the adjusting motor and passes through the connecting frame. The worm gear meshes with the worm wheel.

3. The adaptive portable live-line cleaning insulator device as described in claim 1, characterized in that: The driving component includes a drive motor and a protective box. The drive motor is fixedly connected to the rotating arm, and the output end of the drive motor is connected to the rotating shaft. The protective box is fixedly connected to the rotating arm and is located on one side of the rotating arm.

4. The adaptive portable live-line cleaning insulator device as described in claim 1, characterized in that: The auxiliary component includes a rotating screw, a support rod, and an insulating protective sleeve. The rotating screw is rotatably connected to the rotating seat and passes through one side of the rotating seat. The support rod is fixedly connected to the rotating screw and is sleeved on the rotating screw. The insulating protective sleeve is fixedly connected to the support rod and is sleeved on the support rod.

5. The adaptive portable live-line cleaning insulator device as described in claim 4, characterized in that: The auxiliary component also includes a locking nut, which is threadedly connected to the rotating screw and sleeved on the rotating screw.