Steel wire rope brake with high safety
By designing a dustproof mechanism in the wire rope brake, using a cover, magnet, and wear-resistant rubber pad to scrape away dust, the problem of hydraulic cylinder wear is solved, and the safety and reliability of the brake are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN HENGXIANG PLASTIC TECH CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-07-10
AI Technical Summary
The hydraulic cylinders of existing wire rope brakes lack dust protection, which causes dust to adhere to and wear down the components, affecting their reliability and safety.
A dustproof mechanism is designed, including a cover, a magnet, a mounting ring, a wear-resistant rubber pad, and a fixing mechanism. The cover covers the extrusion column of the hydraulic cylinder, the magnet fixes the mounting ring, the wear-resistant rubber pad scrapes away dust, and the fixing mechanism maintains the stability of the dustproof mechanism.
It effectively protects the hydraulic cylinder components, prevents dust from entering, improves reliability and safety, and ensures the stable operation of the wire rope brake.
Smart Images

Figure CN224477790U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of high-safety wire rope brakes, and in particular to a high-safety wire rope brake. Background Technology
[0002] A wire rope brake is a mechanical device used to control, decelerate, or stop the movement of a wire rope. It is widely used in systems involving wire rope transmission, such as cranes, elevators, cableways, and mining equipment. Its core function is to ensure load safety and prevent the wire rope from slipping uncontrollably or breaking.
[0003] Existing wire rope brakes can be used for emergency braking of wire ropes and have high safety. However, these brakes contain hydraulic cylinders that control the clamping and fastening components. The hydraulic cylinder's compression column lacks a dustproof component, causing it to accumulate dust. Some of this dust is carried to the inner wall of the hydraulic cylinder, leading to wear on the components and potential malfunctions. Therefore, we provide a wire rope brake with higher safety. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing wire rope brakes, such as the lack of dust protection at the hydraulic cylinder, and to provide a wire rope brake with high safety.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-safety wire rope brake, comprising: a brake body, a dustproof mechanism provided on the inner side of the brake body, the dustproof mechanism including a cover, an installation groove one inside the cover, an installation groove two inside the cover, a magnet sleeved inside the cover, the magnet being fixedly connected to the cover, an installation ring provided inside the installation groove one and the installation groove two, a wear-resistant rubber pad sleeved inside the installation ring, the wear-resistant rubber pad being fixedly connected to the installation ring, a sealing gasket sleeved inside the cover, the sealing gasket being slidably connected to the cover, a sealing groove provided on the cover to fit the sealing gasket, and a fixing mechanism provided on the outer side of the cover.
[0006] In a preferred embodiment, a fixing block is fixedly connected to the outer surface of the cover, and a positioning block is fixedly connected to the outer surface of the cover. The positioning block is sleeved inside the fixing block, and the positioning block and the fixing block are slidably connected.
[0007] In a preferred embodiment, the fixing mechanism includes a connecting block, which is fixedly connected to the cover, and an insert is sleeved inside the connecting block, which is slidably connected to the connecting block.
[0008] In a preferred embodiment, the insert block is fixedly connected to the cover, and a locking rod is sleeved inside the connecting block and the insert block.
[0009] In a preferred embodiment, the locking rod is slidably connected to both the connecting block and the insert block, and a limit ring is fitted onto the outer surface of the locking rod.
[0010] In a preferred embodiment, the limiting ring is fixedly connected to the locking rod, and a spring is sleeved on the outer surface of the locking rod.
[0011] In a preferred embodiment, the two ends of the spring are fixedly connected to the outer surface of the limiting ring and the inner wall of the connecting block, respectively, and one end of the lever is fixedly connected to a pull block.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] This invention, by incorporating a dustproof mechanism, effectively protects the extrusion column of the hydraulic cylinder in a wire rope brake, preventing dust from adhering to the extrusion column and being drawn into the hydraulic cylinder. This protects the inner wall of the hydraulic cylinder assembly from wear, thereby increasing the reliability of the hydraulic cylinder and ensuring the safety of the wire rope brake. Simultaneously, a magnet is incorporated to attract and fix the mounting ring, allowing it to be installed in different configurations into mounting slots one and two on one of the covers. This facilitates easier installation of the other cover. Furthermore, a fixing mechanism is provided that works in conjunction with the dustproof mechanism, ensuring its stability during operation. Attached Figure Description
[0014] Figure 1 A perspective view of a high-safety wire rope brake provided by this utility model.
[0015] Figure 2 A perspective view of a high-safety wire rope brake provided by this utility model.
[0016] Figure 3 This utility model provides a schematic diagram of the installation ring for a high-safety wire rope brake.
[0017] Figure 4 This utility model provides a schematic diagram of magnet installation for a high-safety wire rope brake.
[0018] Figure 5 This utility model provides a schematic diagram of the installation of a wear-resistant rubber pad for a high-safety wire rope brake.
[0019] Figure 6This utility model provides a schematic diagram of the spring installation for a high-safety wire rope brake.
[0020] Legend:
[0021] 1. Brake body; 2. Dustproof mechanism; 3. Fixing mechanism; 21. Cover; 22. Mounting slot one; 23. Mounting slot two; 24. Magnet; 25. Mounting ring; 26. Wear-resistant rubber pad; 27. Sealing gasket; 28. Sealing groove; 29. Fixing block; 201. Positioning block; 31. Connecting block; 32. Insertion block; 33. Locking rod; 34. Limiting ring; 35. Spring; 36. Pull block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] like Figures 1-6 As shown, this utility model provides a technical solution: a high-safety wire rope brake, comprising: a brake body 1, a dustproof mechanism 2 provided on the inner side of the brake body 1, the dustproof mechanism 2 including a cover 21, a first mounting groove 22 and a second mounting groove 23 provided inside the cover 21, a magnet 24 sleeved inside the cover 21, the magnet 24 being fixedly connected to the cover 21, and a mounting ring 25 provided inside the first mounting groove 22 and the second mounting groove 23, a wear-resistant rubber pad 26 sleeved inside the mounting ring 25. The wear-resistant rubber pad 26 is fixedly connected to the mounting ring 25. A sealing gasket 27 is fitted inside the cover 21. The sealing gasket 27 is slidably connected to the cover 21. A sealing groove 28 that fits the sealing gasket 27 is provided on the cover 21. A fixing mechanism 3 is provided on the outside of the cover 21. The fixing mechanism 3 includes a connecting block 31. A fixing block 29 is fixedly connected to the outer surface of the cover 21. A positioning block 201 is fixedly connected to the outer surface of the cover 21. The positioning block 201 is fitted inside the fixing block 29. The positioning block 201 is slidably connected to the fixing block 29.
[0025] In this embodiment, two covers 21 are provided to provide dust protection for the extrusion column of the hydraulic cylinder. The inner side of the cover 21 is provided with a first mounting groove 22 and a second mounting groove 23, and both mounting grooves 22 and 23 can accommodate the mounting ring 25 and the wear-resistant rubber pad 26. Thus, the mounting ring 25 and the wear-resistant rubber pad 26 can be installed in different forms and work together to effectively scrape off the dust on the outer surface of the extrusion column during telescopic movement, preventing dust from entering the interior of the hydraulic cylinder. At the same time, a magnet 24 is provided, which can attract and fix the mounting ring 25, so that the mounting ring 25 can be installed in different forms into the interior of the first mounting groove 22 and the second mounting groove 23 on one of the covers 21, thereby making the installation of the other cover 21 more convenient.
[0026] Example 2
[0027] like Figures 1-6 As shown, the connecting block 31 is fixedly connected to the cover 21. An insert block 32 is sleeved inside the connecting block 31. The insert block 32 is slidably connected to the connecting block 31. The insert block 32 is fixedly connected to the cover 21. A locking rod 33 is sleeved inside the connecting block 31 and the insert block 32. The locking rod 33 is slidably connected to both the connecting block 31 and the insert block 32. A limiting ring 34 is sleeved on the outer surface of the locking rod 33. The limiting ring 34 is fixedly connected to the locking rod 33. A spring 35 is sleeved on the outer surface of the locking rod 33. The two ends of the spring 35 are fixedly connected to the outer surface of the limiting ring 34 and the inner wall of the connecting block 31, respectively. A pull block 36 is fixedly connected to one end of the locking rod 33.
[0028] In this embodiment, a fixing mechanism 3 is provided, which can be used in conjunction with the dustproof mechanism 2 to ensure the stability of the dustproof mechanism 2 during use. A locking rod 33 is provided, which can be engaged into the interior of the insert block 32, so that the insert block 32 will not detach after entering the interior of the connecting block 31. Thus, the two covers 21 can maintain a stable state after being fitted together.
[0029] Working principle:
[0030] like Figures 1-6As shown, in use, one of the covers 21 in the dustproof mechanism 2 can be placed on the outside of the extrusion column of the hydraulic cylinder of the wire rope brake. Then, different mounting rings 25 and wear-resistant rubber pads 26 are installed into mounting groove one 22 and mounting groove two 23, ensuring that the mounting rings 25 and wear-resistant rubber pads 26 in the mounting groove one 22 and mounting groove two 23 are in a cooperative state, guaranteeing that dust on the extrusion column can be effectively scraped off. Afterwards, a portion of the mounting rings 25 are installed into mounting groove one 22 and mounting groove two 23. Inside the slot 23, the mounting ring 25 is attracted by the magnet 24, thus maintaining a relatively stable state. Then, the cover 21 moves part of the mounting ring 25 to contact the extrusion column of the hydraulic cylinder. Next, the remaining mounting ring 25 and the wear-resistant rubber pad 26 are installed, ensuring the wear-resistant rubber pad 26 contacts the outer surface of the extrusion column. Then, two sealing gaskets 27 are installed into the sealing groove 28 on one of the cover 21. Finally, the pull block 36 is pulled, using the pull block 36 to drive the locking rod 33. Sliding is performed, and the lever 33 can compress the spring 35 using the limiting ring 34, so that the spring 35 can generate elastic force. Then, another cover 21 is installed. When the cover 21 is installed, the remaining mounting ring 25 can enter the mounting groove 22 and mounting groove 23 opened on the cover 21, and the other half of the sealing gasket 27 can enter the sealing groove 28 opened on the cover 21. At the same time, part of the insert block 32 can enter the interior of the connecting block 31. When the two covers 21 are tightly fitted, it can... When the pull block 36 is released, the elastic force of the spring 35 is released instantly, and the locking rod 33 is reset, so that the locking rod 33 can be tightly locked into the interior of the insert block 32. Thus, with the cooperation of the fixing mechanism 3, the entire dustproof mechanism 2 can remain stable. Even if the hydraulic cylinder's pressing rod is used for extension and retraction and gets contaminated with some dust, the wear-resistant rubber pad 26 can be used to scrape off the dust on its outer surface when the pressing rod is reset. Thus, the dust will not enter the interior of the hydraulic cylinder, ensuring the safety of the wire rope brake.
[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A high-safety wire rope brake, characterized in that, include: A brake body (1) is provided with a dustproof mechanism (2) on its inner side. The dustproof mechanism (2) includes a cover (21). The cover (21) has an installation groove 1 (22) and an installation groove 2 (23) inside. A magnet (24) is sleeved inside the cover (21). The magnet (24) is fixedly connected to the cover (21). The installation groove 1 (22) and the installation groove 2 (23) are... An internal mounting ring (25) is provided, and a wear-resistant rubber pad (26) is sleeved inside the mounting ring (25). The wear-resistant rubber pad (26) is fixedly connected to the mounting ring (25). A sealing gasket (27) is sleeved inside the cover (21). The sealing gasket (27) is slidably connected to the cover (21). A sealing groove (28) that matches the sealing gasket (27) is provided on the cover (21). A fixing mechanism (3) is provided on the outside of the cover (21).
2. The high-safety wire rope brake according to claim 1, characterized in that: A fixing block (29) is fixedly connected to the outer surface of the cover (21), and a positioning block (201) is fixedly connected to the outer surface of the cover (21). The positioning block (201) is sleeved inside the fixing block (29), and the positioning block (201) is slidably connected to the fixing block (29).
3. A high-safety wire rope brake according to claim 1, characterized in that: The fixing mechanism (3) includes a connecting block (31), which is fixedly connected to the cover (21). An insert (32) is sleeved inside the connecting block (31), and the insert (32) is slidably connected to the connecting block (31).
4. A high-safety wire rope brake according to claim 3, characterized in that: The insert (32) is fixedly connected to the cover (21), and the connecting block (31) and the insert (32) are fitted with a locking rod (33).
5. A high-safety wire rope brake according to claim 4, characterized in that: The locking rod (33) is slidably connected to the connecting block (31) and the insert block (32), and a limit ring (34) is sleeved on the outer surface of the locking rod (33).
6. A high-safety wire rope brake according to claim 5, characterized in that: The limiting ring (34) is fixedly connected to the locking rod (33), and a spring (35) is sleeved on the outer surface of the locking rod (33).
7. A high-safety wire rope brake according to claim 6, characterized in that: The two ends of the spring (35) are fixedly connected to the outer surface of the limiting ring (34) and the inner wall of the connecting block (31), respectively, and one end of the lever (33) is fixedly connected to the pull block (36).