A plastic film spreading roller set
By designing a plastic film spreading roller assembly and utilizing threaded rods and heaters to adjust tension and heating functions, the problems of unadjustable tension and unheated rollers in existing devices have been solved, thus improving the film winding stability and spreading quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGYANG GAOYUAN GLITTER MATERIAL CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-07-14
AI Technical Summary
Existing spreading devices lack a quick tension adjustment function, making it impossible to control the tightness of the film during the winding process. They also lack roller heating, resulting in high plasticity of the film at low or normal temperatures, making it difficult to soften and causing wrinkles and unevenness, thus reducing the spreading quality of the film.
A plastic film spreading roller assembly was designed, comprising a frame, a threaded rod, a fixed frame, a flattening roller, a guide roller, and a heater. The tension is adjusted by moving the fixed frame and the flattening roller downwards via the threaded rod. The heater generates heat inside the flattening roller to soften the film, thus achieving quick tension adjustment and roller heating functions.
It enables controllable tension during film winding, improves film stability and spreading quality, eliminates wrinkles and unevenness, and enhances film winding stability and flatness.
Smart Images

Figure CN224493147U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film processing equipment, and in particular to a plastic film spreading roller assembly. Background Technology
[0002] A spreading roller assembly is a device used for film spreading, mainly composed of several film spreading rollers. The outer surface of these spreading rollers has grooves that extend in a spiral pattern. The design of these grooves allows the film to fully unfold during the spreading process.
[0003] While existing spreading devices can guide the film using fixed rollers, they also have other problems during use. For example, they lack a quick tension adjustment function, making it impossible to control the tightness of the film during winding, which can easily cause the film to slip and arch, reducing the stability of the film after winding. Furthermore, they lack roller heating function. Although the left and right spiral threads on the roller surface can expand the film to both ends, the film has high plasticity at low or room temperature and is not easy to soften. Therefore, the wrinkles and unevenness that occur when passing through the left and right spiral threads are difficult to eliminate, reducing the spreading quality of the film. To solve the above problems, we propose a plastic film spreading roller assembly. Utility Model Content
[0004] The purpose of this invention is to provide a plastic film spreading roller assembly that solves the problems of existing spreading roller assemblies lacking both a quick tension adjustment function and a roller heating function.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a plastic film spreading roller assembly, comprising a frame, a threaded rod threadedly connected to the top of the frame, a fixed frame rotatably connected to the bottom end of the threaded rod via a bearing, a flattening roller rotatably connected inside the fixed frame via a bearing, guide rollers rotatably connected to the front and rear ends inside the frame, an end cap bolted to one side of the flattening roller, a heater bolted through one side of the end cap, the other end of the heater extending into the interior of the flattening roller, left and right spiral threads formed on the surface of the heater, a controller bolted to one side of the frame, and through grooves formed on both sides of the frame.
[0006] The above technical solution can be used to quickly adjust the tension, which is simple and labor-saving to operate. It can control the tightness of the film during the winding process, and has good stability and flexibility. At the same time, it can also have a roller heating function, which makes the film easier to flatten after softening, improving the quality of eliminating wrinkles and unevenness, and has high practicality.
[0007] The present invention is further configured such that: guide rods are symmetrically welded to the top of the fixed frame, and the other end of the guide rods passes through and extends to the outside of the frame.
[0008] By adopting the above technical solution, the guide rod can limit the fixed frame and prevent it from flipping over during the up-and-down movement.
[0009] The present invention is further configured such that a throttle is installed at the top end of the threaded rod.
[0010] By adopting the above technical solution and by setting the throttle, it is easy for personnel to rotate the threaded rod.
[0011] The present invention is further configured such that both the fixing frame and the threaded rod are made of stainless steel.
[0012] Using the above technical solution, the fixed frame and threaded rod have the characteristics of high strength, low density and excellent corrosion resistance.
[0013] The present invention is further configured such that: mounting plates are symmetrically installed on both sides of the frame, and mounting holes are provided inside the mounting plates.
[0014] By adopting the above technical solution, the installation plate and mounting holes make it easy for personnel to fix the equipment to the machine table.
[0015] The present invention is further configured such that: the other end of the heater is fitted with a retainer, and the other side of the retainer is bolted to the inside of the flattening roller.
[0016] By adopting the above technical solution, the heater can be limited by the setting of the card holder, preventing the heater from colliding with the inner wall of the flattening roller due to falling.
[0017] The present invention is further configured such that the flattening roller is made of aluminum-silicon alloy.
[0018] By adopting the above technical solution, the flattening roller has a high thermal conductivity, ensuring rapid heat transfer.
[0019] In summary, this utility model has the following beneficial effects:
[0020] 1. This utility model first fixes the frame to the machine base. After the frame is fixed, one end of the film is passed through and connected to the winding equipment. After the film is connected, it will be at the top of the two guide rollers and the bottom of the flattening roller. Then, the throttle is held by hand to drive the threaded rod to rotate. When the threaded rod rotates, it will drive the fixed frame and the flattening roller to move down. When the flattening roller moves down, it will push the film to tighten it. It has a quick tension adjustment function, is simple and labor-saving to operate, and can control the tightness of the film during the winding process. It has good stability and flexibility.
[0021] 2. This utility model utilizes a heater to generate heat energy by passing current through a resistive material after startup. The heat energy, once generated, is sealed by the end caps and heats the inside of the flattening roller. The heat inside the flattening roller is transferred to the surface and then to the film. Under the action of the heat energy, the film softens and expands outwards to both ends as the flattening roller rotates. It has a roller heating function, making the softened film easier to flatten, improving the quality of eliminating wrinkles and unevenness, and has high practicality. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural view of the present invention;
[0023] Figure 2 This is a front sectional view of the structure of this utility model;
[0024] Figure 3 This is a right-side sectional view of the structure of this utility model.
[0025] Reference numerals: 1. Frame; 2. Fixing frame; 3. Flattening roller; 4. Threaded rod; 5. Guide roller; 6. End cap; 7. Heater; 8. Left and right threaded rod; 9. Controller; 10. Guide rod; 11. Throttle; 12. Mounting plate; 13. Card holder; 14. Through groove. Detailed Implementation
[0026] The present invention will be further described in detail below with reference to the accompanying drawings.
[0027] Example 1:
[0028] refer to Figure 1 , Figure 2 and Figure 3 A plastic film spreading roller assembly includes a frame 1, with a threaded rod 4 threaded through the top of the frame 1. A fixed frame 2 is rotatably connected to the bottom of the threaded rod 4 via a bearing. A flattening roller 3 is rotatably connected inside the fixed frame 2 via a bearing. Guide rollers 5 are rotatably connected to the front and rear ends inside the frame 1. The frame 1 is first fixed to the machine platform. After the frame 1 is fixed, one end of the film is passed through and connected to the winding equipment. After the film is connected, it will be positioned at the top of the two guide rollers 5 and the bottom of the flattening roller 3. Then, the throttle 11 is held by hand to drive the threaded rod 4 to rotate. When the threaded rod 4 rotates, it will drive the fixed frame 2 and the flattening roller 3 to move downward. When the flattening roller 3 moves downward, it will push the film to tighten it. It has a quick tension adjustment function, is simple and labor-saving to operate, and can control the tightness of the film during the winding process. It has good stability and flexibility.
[0029] refer to Figure 1 and Figure 2The top of the fixed frame 2 is symmetrically welded with guide rods 10. The other end of the guide rods 10 passes through and extends to the outside of the frame 1. The guide rods 10 can limit the fixed frame 2 and prevent the fixed frame 2 from flipping over during the up and down movement.
[0030] refer to Figure 1 , Figure 2 and Figure 3 The top of the threaded rod 4 is equipped with a throttle 11, which makes it easy for personnel to rotate the threaded rod 4.
[0031] refer to Figure 1 , Figure 2 and Figure 3 Both the fixed frame 2 and the threaded rod 4 are made of stainless steel, and the fixed frame 2 and the threaded rod 4 have the characteristics of high strength, low density and excellent corrosion resistance.
[0032] refer to Figure 1 and Figure 2 Mounting plates 12 are symmetrically installed on both sides of the frame 1. Mounting plates 12 have mounting holes inside. The mounting plates 12 and mounting holes make it easy for personnel to fix the equipment to the machine table.
[0033] Brief description of the usage process: First, fix the frame 1 to the machine platform. After the frame 1 is fixed, pass one end of the film through and connect it to the winding equipment. After the film is connected, it will be at the top of the two guide rollers 5 and the bottom of the flattening roller 3. Then, hold the throttle 11 and drive the threaded rod 4 to rotate. When the threaded rod 4 rotates, it will drive the fixed frame 2 and the flattening roller 3 to move down. When the flattening roller 3 moves down, it will push the film to tighten it.
[0034] Example 2:
[0035] refer to Figure 1 , Figure 2 and Figure 3 A plastic film spreading roller assembly is provided. An end cap 6 is bolted to one side of the spreading roller 3, and a heater 7 is bolted through one side of the end cap 6. The other end of the heater 7 extends into the interior of the spreading roller 3. The surface of the heater 7 is provided with left and right spiral threads 8. A controller 9 is bolted to one side of the frame 1, and through slots 14 are provided on both sides of the frame 1. By activating the heater 7, the heater 7 generates heat energy by using current passing through a resistive material. After the heat energy is generated, it is sealed by the end cap 6 and heats the interior of the spreading roller 3. The heat energy inside the spreading roller 3 is transferred to the surface and then to the film. The film softens under the action of the heat energy and spreads out to both ends as the spreading roller 3 rotates. It has the function of roller heating, making the film easier to spread after softening, improving the quality of eliminating wrinkles and unevenness, and has high practicality.
[0036] refer to Figure 2The other end of the heater 7 is fitted with a retainer 13, and the other side of the retainer 13 is bolted to the inside of the flattening roller 3. The retainer 13 can limit the heater 7 and prevent the heater 7 from colliding with the inner wall of the flattening roller 3 due to falling.
[0037] refer to Figure 2 The flattening roller 3 is made of aluminum-silicon alloy and has a high thermal conductivity, ensuring rapid heat transfer.
[0038] Brief description of the usage process: By starting the heater 7, the heater 7 generates heat energy by using current to pass through the resistive material. After the heat energy is generated, it will heat the inside of the flattening roller 3 due to the sealing of the end cap 6. After the heat inside the flattening roller 3 is transferred to the surface, the heat energy will be transferred to the film. The film will soften under the action of heat energy and flatten out to both ends as the flattening roller 3 rotates.
[0039] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A plastic film spreading roller assembly, comprising a frame (1), characterized in that: The top of the frame (1) is threaded with a threaded rod (4), and the bottom end of the threaded rod (4) is rotatably connected to a fixed frame (2) via a bearing. The inside of the fixed frame (2) is rotatably connected to a flattening roller (3) via a bearing. The front and rear ends of the frame (1) are rotatably connected to guide rollers (5). An end cap (6) is bolted to one side of the flattening roller (3), and a heater (7) is bolted through one side of the end cap (6). The other end of the heater (7) extends into the interior of the flattening roller (3). The surface of the heater (7) is provided with left and right spiral threads (8). A controller (9) is bolted to one side of the frame (1), and through slots (14) are provided on both sides of the frame (1).
2. The plastic film spreading roller assembly according to claim 1, characterized in that, The top of the fixed frame (2) is symmetrically welded with guide rods (10), and the other end of the guide rods (10) passes through and extends to the outside of the frame (1).
3. The plastic film spreading roller assembly according to claim 1, characterized in that, A throttle (11) is installed at the top of the threaded rod (4).
4. A plastic film spreading roller assembly according to claim 1, characterized in that, Both the fixed frame (2) and the threaded rod (4) are made of stainless steel.
5. A plastic film spreading roller assembly according to claim 1, characterized in that, Mounting plates (12) are symmetrically installed on both sides of the frame (1), and mounting holes are provided inside the mounting plates (12).
6. A plastic film spreading roller assembly according to claim 1, characterized in that, The other end of the heater (7) is fitted with a retainer (13), and the other side of the retainer (13) is bolted to the inside of the flattening roller (3).
7. A plastic film spreading roller assembly according to claim 1, characterized in that, The flattening roller (3) is made of aluminum-silicon alloy.