A steel structure module connecting joint stress monitoring device

Abstract

The application relates to a steel structure module connecting joint stress monitoring device and relates to the field of steel structure module connecting joint stress monitoring devices. The device comprises a torque test assembly and a displacement test assembly. The torque test assembly comprises a digital torque wrench, a horizontal rod connecting frame and a vertical rod connecting frame. The horizontal rod connecting frame is fixedly connected to the head of the horizontal rod connecting frame. The vertical rod connecting frame is arranged in parallel below the horizontal rod connecting frame and is fixedly clamped to the lower end of the digital torque wrench. The displacement test assembly comprises a vertical rod clamping seat and a displacement sensor. The steel structure module connecting joint stress monitoring device simultaneously has the torque test assembly and the displacement test assembly, can simultaneously monitor the torque and displacement of the steel structure module connecting joint, and can comprehensively and accurately understand the stress condition of the connecting joint by monitoring the two key parameters of the torque and the displacement.

Description

Technical Field

[0001] This application relates to the technical field of stress monitoring devices for steel structure module connection nodes, and in particular to a stress monitoring device for steel structure module connection nodes. Background Technology

[0002] In steel structure buildings, the stress state of the connection nodes of steel structure modules directly affects the safety and stability of the entire building structure. Traditional stress monitoring methods often suffer from low monitoring accuracy and complex operation, making it difficult to obtain stress information of connection nodes in real time and accurately.

[0003] Traditional torque monitoring tools lack coordinated design with displacement monitoring components. If displacement data is required, an additional independent displacement sensor must be installed, which not only increases equipment costs but may also cause asynchronous data acquisition due to improper sensor placement, affecting the accuracy of stress analysis.

[0004] Furthermore, the installation process of traditional monitoring devices is complex, requiring professionals to secure them with multiple bolts. This is not only time-consuming and labor-intensive, but also risks damaging the original stress state of the steel structure nodes due to improper installation. For the numerous connection nodes in large steel structure buildings, this inefficient installation method severely restricts the comprehensive implementation of monitoring work and makes it difficult to meet the needs of engineering safety assessments for large-scale, high-precision data collection. Utility Model Content

[0005] To achieve easy installation and accurate testing, this application provides a stress monitoring device for steel structure module connection nodes.

[0006] The stress monitoring device for steel structure module connection nodes provided in this application adopts the following technical solution:

[0007] A stress monitoring device for steel structure module connection nodes includes a torque testing component and a displacement testing component. The torque testing component includes a digital torque wrench, a horizontal bar connecting frame, and a vertical bar connecting frame. The horizontal bar connecting frame is inserted and fixed to the head of the horizontal bar connecting frame. The vertical bar connecting frame is arranged parallel to the bottom of the horizontal bar connecting frame and clamped and fixed to the lower end of the digital torque wrench. The displacement testing component includes a vertical bar clamping seat and a displacement sensor. The displacement sensor is horizontally mounted on the upper end face of the vertical bar clamping seat and is fixedly connected to the vertical bar clamping seat.

[0008] By adopting the above technical solution, the torque testing component is designed as a structure that combines a digital torque wrench, a horizontal bar connecting frame, and a vertical bar connecting frame. In actual use, the horizontal bar connecting frame is fixedly installed on the horizontal bar of the structural module, and then the vertical bar connecting frame is fixedly installed on the vertical bar of the structural module. The digital torque wrench connects the horizontal bar connecting frame and the vertical bar connecting frame together. In this way, when there is an angular displacement between the horizontal bar and the vertical bar of the steel structure module, it can be detected in time. By designing the displacement testing component as a structure that combines a vertical bar clamp and a displacement sensor, it is ensured that the displacement testing component is fixedly installed between the horizontal bar and the vertical bar of the steel structure module during use. The displacement sensor detects the positional changes of the vertical bar in real time, achieving dual monitoring through angle and displacement.

[0009] Optionally, the digital torque wrench includes a wrench handle and a wrench head for mounting on a crossbar connecting frame. The wrench head is rotatably mounted on the head of the wrench handle, and a digital display dial is fixedly mounted on the middle of the wrench handle.

[0010] By adopting the above technical solution, the digital display dial of the digital torque wrench can display the applied torque value in real time and intuitively. Operators can clearly and accurately obtain torque information, avoiding the errors that may occur when manually reading the scale in traditional torque wrenches, and greatly improving the accuracy of torque measurement. At the same time, the design of the wrench head rotating and mounted on the wrench handle head allows for flexible torque testing during use, enhancing the applicability and ease of operation of the device.

[0011] Optionally, the crossbar connecting frame includes a plug-in rod assembly, a center rod, and a crossbar flange. The plug-in rod assembly is plugged into and fixed in the wrench head, and the center rod is fixedly installed between the plug-in rod assembly and the crossbar flange.

[0012] By adopting the above technical solution, the crossbar connecting frame is fixed to the wrench head of the digital torque wrench via a plug-in rod assembly. This connection method is convenient and quick to install, ensuring the connection stability between the crossbar connecting frame and the digital torque wrench. The center rod firmly connects the plug-in rod assembly and the crossbar flange, enabling the crossbar connecting frame to effectively transmit torque and ensuring the accuracy of torque testing. The crossbar flange can be easily connected to the crossbars of the steel structure module, enabling the monitoring of the torque at the crossbar connection nodes.

[0013] Optionally, the end of the plug-in rod assembly away from the central rod is provided with a magnetic suction post that attracts the wrench head, and the magnetic suction post engages and fixes with the plug-in rod assembly.

[0014] By adopting the above technical solution, the magnetic column adheres to the wrench head, further enhancing the connection strength between the connector assembly and the wrench head. This prevents the connector assembly from loosening or falling off during testing, thus improving the reliability of the device. The snap-fit ​​fixing method makes the installation and removal of the magnetic column convenient, facilitating device maintenance and component replacement.

[0015] Optionally, the vertical rod connecting frame includes a clamping jaw, an extension rod, and a vertical rod flange. The clamping jaw is clamped and fixed to the tail of the wrench handle, and the extension rod is fixedly installed between the clamping jaw and the vertical rod flange.

[0016] By adopting the above technical solution, the grippers of the vertical rod connecting frame can firmly hold the end of the wrench handle, ensuring the relative position stability between the vertical rod connecting frame and the digital torque wrench. The extension rod allows the length of the vertical rod connecting frame to be adjusted according to actual needs, adapting to connection nodes of steel structure modules of different sizes and spacings. The vertical rod flange facilitates connection with the vertical rods of the steel structure module, enabling monitoring of the torque at the vertical rod connection node.

[0017] Optionally, the extension rod includes a housing and a movable rod for fixed installation of the vertical rod flange. The movable rod is slidably installed in the housing, and a locking bolt for locking the movable rod is threadedly connected to the outer side of the housing.

[0018] By adopting the above technical solution, the movable rod of the extension rod can slide within the housing, and the movable rod can be locked in the desired position by the locking bolt. This adjustable structural design allows the device to adapt to steel structure modules of different specifications, greatly improving the device's versatility. Operators can flexibly adjust the length of the extension rod according to actual conditions to ensure that the device can be accurately installed on the connection node, guaranteeing the accuracy of monitoring.

[0019] Optionally, the vertical rod clamping seat includes a concave shell and a clamping plate. There are two sets of clamping plates, and the two sets of clamping plates are symmetrically installed in the concave shell. The clamping plates are slidably connected to the concave shell, and a long screw is installed between the two sets of clamping plates.

[0020] By adopting the above technical solution, the two sets of gripper plates of the vertical rod clamping seat can achieve a firm grip on the vertical rod through the adjustment of the long screw, and can adapt to vertical rods of different diameters. This adjustable clamping structure makes the device more flexible and convenient during installation, and can be quickly and accurately fixed to the vertical rod. At the same time, the sliding connection between the gripper plates and the concave shell ensures smooth adjustment and improves installation efficiency.

[0021] Optionally, the upper end face of the concave shell is provided with a horizontal seat for mounting the displacement sensor. The horizontal seat is integrally formed with the concave shell, and the horizontal seat is fixedly connected to the displacement sensor by bolts.

[0022] By adopting the above technical solution, the displacement sensor is horizontally mounted on the horizontal seat of the vertical rod clamp. The horizontal seat and the concave shell are integrally formed and fixedly connected to the displacement sensor with bolts. This installation method ensures the installation stability and levelness of the displacement sensor. The displacement sensor can measure the displacement changes of the steel structure module connection nodes in real time and accurately, providing important data support for stress monitoring and helping to comprehensively understand the stress status of the connection nodes.

[0023] In summary, this application includes at least one of the following beneficial technical effects: The steel structure module connection node stress monitoring device of this application simultaneously possesses a torque testing component and a displacement testing component, enabling simultaneous monitoring of the torque and displacement of the steel structure module connection node. By monitoring these two key parameters, torque and displacement, the stress condition of the connection node can be comprehensively and accurately understood, providing more reliable data support for the safety assessment of steel structure buildings. The insertion and fixing of the horizontal bar connecting frame and the digital torque wrench, the clamping of the wrench rod by the claw component of the vertical bar connecting frame, and the clamping of the vertical bar by the claw plate of the vertical bar clamping seat all enable the device to be quickly and accurately fixed to the steel structure module connection node during installation. At the same time, the adjustable length design of the extension rod and the adjustable clamping structure of the vertical bar clamping seat enable the device to adapt to steel structure modules of different specifications and sizes, improving the versatility and applicability of the device. Attached Figure Description

[0024] Figure 1 This is a perspective view of the overall structure in the embodiments of this application.

[0025] Figure 2 This is a perspective view of the digital torque wrench in the embodiments of this application.

[0026] Figure 3 This is a perspective view of the crossbar connecting frame in the embodiments of this application.

[0027] Figure 4 This is a perspective view of the vertical rod connecting frame in the embodiments of this application.

[0028] Figure 5 This is a perspective view of the vertical rod clamping seat in the embodiments of this application.

[0029] Explanation of reference numerals in the attached diagram: 1. Torque testing assembly; 11. Digital torque wrench; 111. Wrench handle; 112. Wrench head; 113. Digital dial; 12. Crossbar connecting frame; 121. Insert rod assembly; 122. Center rod; 123. Crossbar flange; 124. Magnetic column; 13. Vertical rod connecting frame; 131. Clamping jaws; 132. Vertical rod flange; 14. Extension rod; 141. Housing; 142. Movable rod; 143. Locking bolt; 2. Displacement testing assembly; 21. Vertical rod clamping seat; 211. Concave shell; 212. Clamping jaw plate; 213. Long screw; 214. Horizontal seat; 22. Displacement sensor. Detailed Implementation

[0030] The present application will be further described in detail below with reference to the accompanying drawings.

[0031] This application discloses a stress monitoring device for steel structure module connection nodes. (Refer to...) Figure 1 , Figure 2 and Figure 3 As shown, a stress monitoring device for steel structure module connection nodes includes a torque testing component 1 and a displacement testing component 2. The torque testing component 1 includes a digital torque wrench 11, a horizontal bar connecting frame 12, and a vertical bar connecting frame 13. The horizontal bar connecting frame 12 is inserted and fixed to the head of the horizontal bar connecting frame 12. The vertical bar connecting frame 13 is arranged parallel to the bottom of the horizontal bar connecting frame 12 and is clamped and fixed to the lower end of the digital torque wrench 11. The displacement testing component 2 includes a vertical bar clamping seat 21 and a displacement sensor 22. The displacement sensor 22 is horizontally installed on the upper end face of the vertical bar clamping seat 21 and is fixedly connected to the vertical bar clamping seat 21. The torque testing component 1 is designed as a structure that combines a digital torque wrench 11, a horizontal bar connecting frame 12, and a vertical bar connecting frame 13. In actual use, the horizontal bar connecting frame 12 is fixedly installed on the horizontal bar of the structural module, and the vertical bar connecting frame 13 is fixedly installed on the vertical bar of the structural module. The digital torque wrench 11 connects the horizontal bar connecting frame 12 and the vertical bar connecting frame 13 to each other. In this way, when there is an angular displacement between the horizontal bar and the vertical bar of the steel structure module, it can be detected in time. The displacement testing component 2 is designed as a structure that combines a vertical bar clamp 21 and a displacement sensor 22. In use, the displacement testing component 2 is fixedly installed between the horizontal bar and the vertical bar of the steel structure module. The displacement sensor 22 detects the position change of the vertical bar in real time, and dual monitoring is achieved through angle and displacement.

[0032] Reference Figure 2As shown, the digital torque wrench 11 includes a wrench handle 111 and a wrench head 112 for mounting on a crossbar connecting frame 12. The wrench head 112 is rotatably mounted on the head of the wrench handle 111, and a digital display dial 113 is fixedly mounted on the middle of the wrench handle 111. The digital display dial 113 equipped with the digital torque wrench 11 can display the applied torque value in real time and intuitively. The operator can clearly and accurately obtain torque information, avoiding the errors that may occur when manually reading the scale in traditional torque wrenches, and greatly improving the accuracy of torque measurement. At the same time, the design of the wrench head 112 being rotatably mounted on the head of the wrench handle 111 allows for flexible torque testing during use, enhancing the applicability and ease of operation of the device.

[0033] Reference Figure 3 As shown, the crossbar connecting frame 12 includes a plug-in rod assembly 121, a center rod 122, and a crossbar flange 123. The plug-in rod assembly 121 is plugged into and fixed in the wrench head 112, and the center rod 122 is fixedly installed between the plug-in rod assembly 121 and the crossbar flange 123. The crossbar connecting frame 12 is plugged into and fixed to the wrench head 112 of the digital torque wrench 11 via the plug-in rod assembly 121. This connection method is convenient and quick to install, and can ensure the connection stability between the crossbar connecting frame 12 and the digital torque wrench 11. The center rod 122 firmly connects the plug-in rod assembly 121 and the crossbar flange 123, enabling the crossbar connecting frame 12 to effectively transmit torque and ensure the accuracy of torque testing. The crossbar flange 123 can be easily connected to the crossbar of the steel structure module to monitor the torque of the crossbar connection node. The end of the connector assembly 121 furthest from the central rod 122 is provided with a magnetic post 124 that attracts the wrench head 112. The magnetic post 124 engages and secures the connector assembly 121. The magnetic post 124's engagement with the wrench head 112 further strengthens the connection between the connector assembly 121 and the wrench head 112, preventing the connector assembly 121 from loosening or falling off during testing, thus improving the reliability of the device. The engaging and securing method also makes the installation and removal of the magnetic post 124 convenient, facilitating maintenance and component replacement.

[0034] Reference Figure 4 As shown, the vertical rod connecting frame 13 includes a clamping jaw 131, an extension rod 14, and a vertical rod flange 132. The clamping jaw 131 is fixedly clamped to the tail of the wrench handle 111, and the extension rod 14 is fixedly installed between the clamping jaw 131 and the vertical rod flange 132. The clamping jaw 131 of the vertical rod connecting frame 13 can firmly clamp the tail of the wrench handle 111, ensuring the relative position stability between the vertical rod connecting frame 13 and the digital torque wrench 11. The extension rod 14 allows the length of the vertical rod connecting frame 13 to be adjusted according to actual needs to adapt to steel structure module connection nodes of different sizes and spacings. The vertical rod flange 132 facilitates connection with the vertical rods of the steel structure module, enabling monitoring of the torque of the vertical rod connection node.

[0035] Reference Figure 4 As shown, the extension rod 14 includes a housing 141 and a movable rod 142 for fixed installation of the vertical rod flange 132. The movable rod 142 is slidably installed in the housing 141, and a locking bolt 143 for locking the movable rod 142 is threaded onto the outer surface of the housing 141. The movable rod 142 of the extension rod 14 can slide in the housing 141, and the movable rod 142 can be locked in the desired position by the locking bolt 143. This adjustable structural design allows the device to adapt to steel structure modules of different specifications, greatly improving the versatility of the device. Operators can flexibly adjust the length of the extension rod 14 according to the actual situation to ensure that the device can be accurately installed on the connection node and ensure the accuracy of monitoring.

[0036] Reference Figure 5 As shown, the vertical rod clamping seat 21 includes a concave shell 211 and clamping plates 212. There are two sets of clamping plates 212, symmetrically installed within the concave shell 211. The clamping plates 212 are slidably connected to the concave shell 211, and a long screw 213 is installed between the two sets of clamping plates 212. The two sets of clamping plates 212 of the vertical rod clamping seat 21 can securely clamp the vertical rod by adjusting the long screw 213, and can accommodate vertical rods of different diameters. This adjustable clamping structure makes the device more flexible and convenient during installation, enabling quick and accurate fixation to the vertical rod. Simultaneously, the sliding connection between the clamping plates 212 and the concave shell 211 ensures smooth adjustment and improves installation efficiency. A horizontal seat 214 for mounting the displacement sensor 22 is provided on the upper surface of the concave shell 211. The horizontal seat 214 is integrally formed with the concave shell 211 and is fixedly connected to the displacement sensor 22 by bolts. The displacement sensor 22 is horizontally mounted on the horizontal seat 214 of the vertical rod clamp 21. The horizontal seat 214 is integrally formed with the concave shell 211 and is fixedly connected to the displacement sensor 22 by bolts. This installation method ensures the installation stability and levelness of the displacement sensor 22. The displacement sensor 22 can measure the displacement changes of the steel structure module connection nodes in real time and accurately, providing important data support for stress monitoring and helping to fully understand the stress status of the connection nodes.

[0037] The implementation principle of the stress monitoring device for the connection node of the steel structure module in this application embodiment is as follows: In actual use, firstly, the torque testing component 1 is installed, and the plug rod group 121 of the horizontal bar connecting frame 12 is inserted into the wrench head 112 of the digital torque wrench 11, ensuring that the magnetic column 124 is firmly attracted to the wrench head 112. Then, the clamping claw 131 of the vertical bar connecting frame 13 is clamped at the tail of the wrench rod 111, and the length of the extension rod 14 is adjusted according to actual needs. The movable rod 142 is locked in a suitable position by rotating the locking bolt 143. Finally, the horizontal bar flange 123 and the vertical bar flange 132 are connected to the horizontal bar and vertical bar of the steel structure module, respectively. Then, the displacement testing component 2 is installed, and the two sets of clamping claw plates 212 of the vertical bar clamping seat 21 are fitted onto the vertical bar of the steel structure module. The long screw 213 is rotated to clamp the two sets of clamping claw plates 212 onto the vertical bar. The displacement sensor 22 is installed on the horizontal seat 214 of the vertical bar clamping seat 21 and fixed with bolts.

[0038] During monitoring, the applied torque value of the steel structure module can be displayed in real time on the digital display dial 113. The corresponding torque data is recorded for subsequent analysis. Displacement sensors 22 monitor the displacement changes of the steel structure module connection nodes in real time and transmit the data to the corresponding data acquisition system. Operators can view the displacement data and analyze the displacement of the connection nodes through the data acquisition system. The torque and displacement monitoring data are processed and analyzed, and the stress state of the steel structure module connection nodes is assessed according to relevant mechanical models and standards. If the monitoring data exceeds the safe range, appropriate measures are taken promptly, such as reinforcing the connection nodes, to ensure the safety of the steel structure building.

[0039] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A stress monitoring device for steel structure modular connection nodes, comprising a torque testing component (1) and a displacement testing component (2), characterized in that: The torque testing assembly (1) includes a digital torque wrench (11), a horizontal bar connecting frame (12), and a vertical bar connecting frame (13). The horizontal bar connecting frame (12) is inserted and fixed to the head of the horizontal bar connecting frame (12). The vertical bar connecting frame (13) is arranged parallel to the bottom of the horizontal bar connecting frame (12) and is clamped and fixed to the lower end of the digital torque wrench (11). The displacement testing assembly (2) includes a vertical bar clamping seat (21) and a displacement sensor (22). The displacement sensor (22) is horizontally installed on the upper surface of the vertical bar clamping seat (21) and is fixedly connected to the vertical bar clamping seat (21).

2. The stress monitoring device for steel structure module connection nodes according to claim 1, characterized in that: The digital torque wrench (11) includes a wrench bar (111) and a wrench head (112) for mounting on a crossbar connecting frame (12). The wrench head (112) is rotatably mounted on the head of the wrench bar (111), and a digital display dial (113) is also fixedly mounted on the middle part of the wrench bar (111).

3. The stress monitoring device for steel structure module connection nodes according to claim 2, characterized in that: The crossbar connecting frame (12) includes a plug-in rod assembly (121), a center rod (122) and a crossbar flange (123). The plug-in rod assembly (121) is plugged into and fixed in the wrench head (112), and the center rod (122) is fixedly installed between the plug-in rod assembly (121) and the crossbar flange (123).

4. The stress monitoring device for steel structure module connection nodes according to claim 3, characterized in that: The end of the plug rod assembly (121) away from the central rod (122) is provided with a magnetic column (124) that attracts the wrench head (112), and the magnetic column (124) engages and is fixed with the plug rod assembly (121).

5. The stress monitoring device for steel structure module connection nodes according to claim 4, characterized in that: The vertical rod connecting frame (13) includes a clamp (131), an extension rod (14) and a vertical rod flange (132). The clamp (131) is clamped and fixed at the tail of the wrench rod (111), and the extension rod (14) is fixedly installed between the clamp (131) and the vertical rod flange (132).

6. The stress monitoring device for steel structure module connection nodes according to claim 5, characterized in that: The extension rod (14) includes a housing (141) and a movable rod (142) for fixed installation of the vertical rod flange (132). The movable rod (142) is slidably installed in the housing (141), and a locking bolt (143) for locking the movable rod (142) is threadedly connected to the outer side of the housing (141).

7. The stress monitoring device for steel structure module connection nodes according to claim 6, characterized in that: The vertical rod clamping seat (21) includes a concave shell (211) and a clamping plate (212). There are two sets of clamping plates (212), and the two sets of clamping plates (212) are symmetrically installed in the concave shell (211). The clamping plates (212) are slidably connected to the concave shell (211), and a long screw (213) is installed between the two sets of clamping plates (212).

8. The stress monitoring device for steel structure module connection nodes according to claim 7, characterized in that: The upper end face of the concave shell (211) is provided with a horizontal seat (214) for mounting the displacement sensor (22). The horizontal seat (214) is integrally formed with the concave shell (211), and the horizontal seat (214) is fixedly connected to the displacement sensor (22) by bolts.

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