Automatic production equipment for warehouse cross beam main material

Abstract

The application provides a kind of warehouse beam main material automatic production equipment, comprising: main frame and vice frame;Roller way machine, the roller way machine is arranged between main frame and vice frame, the roller way machine is slidably connected with positioning servo mechanism and locking auxiliary mechanism, so that positioning servo mechanism is adjusted to suitable position and is locked on the roller way machine by locking auxiliary mechanism;Cutting box, the cutting box is slidably connected on main frame, there is a specified distance between the cutting box and positioning servo mechanism, so that main material passes through the inside of cutting box and is supported on positioning servo mechanism, and then is cut by the cutter provided in the inside of cutting box.The application has realized automatic positioning and locking, avoids the subjectivity of artificial measurement, reduces the situation of product batch bad;Reduce the process of repeated experiments, reduce the waste of raw materials, improve cost and time control ability;Adopt automatic production mode, improve the timeliness and utilization rate of equipment, meet the long-term demand of market.

Description

Technical Field

[0001] This application relates to the technical field of warehouse beam processing, and in particular to an automated production equipment for warehouse beam main materials. Background Technology

[0002] The rapid popularization of warehouse beams has placed higher demands on the intelligence, unmanned operation, safety, efficiency, and overall cost of warehouse automation equipment. Large, medium and small enterprises have begun to carry out automated production transformation. Currently, there are many types of warehouse beams, including beams, columns, brackets, column plates, interlocking beams, integrated beams, and tubular beams.

[0003] In the production of related technology clamp beams, rolling mill forming is commonly used. The machine is manually measured and cut to the specified length. Then, locking and positioning screws are set at the specified position. The equipment is then turned on to conduct the first piece test. The screw installation position is continuously adjusted according to the size difference. The above operation is repeated until qualified product size is obtained.

[0004] However, this type of clamp beam processing has obvious defects. Since the production measurement dimensions are determined manually, it is easy to cause batch defects. Secondly, the need for repeated experiments will result in a large waste of raw materials. The debugging workers are not focused, which is detrimental to cost and time control. Utility Model Content

[0005] To improve the situation of manually measuring the length of main materials, this application provides an automated production equipment for warehouse beam main materials.

[0006] This application provides an automated production equipment for warehouse beam main materials, which adopts the following technical solution: An automated production line for warehouse beam main materials includes: Main rack and sub-rack; A roller conveyor is arranged between a main frame and a secondary frame. A positioning servo mechanism and a locking auxiliary mechanism are slidably connected on the roller conveyor so that the positioning servo mechanism can be adjusted to a suitable position and then locked on the roller conveyor by the locking auxiliary mechanism. The cutting box is slidably connected to the main frame. A predetermined distance is provided between the cutting box and the positioning servo mechanism so that the main material passes through the inside of the cutting box and is held against the positioning servo mechanism, and then the main material is cut by the cutter provided inside the cutting box.

[0007] By adopting the above technical solutions, the subjectivity of manually measuring and determining dimensions can be avoided, preventing batch defects from causing business losses, reducing the waste of raw materials caused by repeated experiments, improving cost and timeliness control capabilities, enhancing production efficiency and product quality, and reducing the company's tangible and intangible asset losses.

[0008] Optionally, the roller conveyor is provided with second guide rails on both sides below, and also with sliding steel spaced apart from the second guide rails. The positioning servo mechanism and the locking auxiliary mechanism are slidably connected to the second guide rails through a displacement plate. There is also a drive mechanism below the roller conveyor, and the displacement plate is movably connected to the drive mechanism through a sliding block.

[0009] By adopting the above technical solution, the second guide rails and spaced sliding steels set on both sides below the roller conveyor allow the positioning servo mechanism and the locking auxiliary mechanism to slide on the second guide rails via displacement plates. The displacement plates are movably connected to the drive mechanism via sliding blocks, enabling flexible movement and positioning adjustment of the positioning servo mechanism and the locking auxiliary mechanism on the roller conveyor. This improves the flexibility and accuracy of the adjustment of the automated production equipment for the main material of the warehouse beam, avoids the subjectivity and instability of manual operation, reduces batch defects, reduces raw material waste, and improves production efficiency and equipment utilization.

[0010] Optionally, the roller conveyor is equipped with multiple equally spaced rollers, and the rollers are driven by a first power source. The positioning servo mechanism lifts the main material upward to facilitate its passage from below. After the main material is cut, it is transferred to the next process by the rollers.

[0011] By adopting the above technical solution, multiple equally spaced rollers driven by a first power source are set on the roller conveyor, which can automatically transfer the main material to the next process after it is cut, thereby improving production efficiency. The positioning servo mechanism lifts the main material upward so that it passes under it, which facilitates flexible adjustment of the main material conveying process, avoids interference, reduces errors and uncertainties caused by manual intervention, reduces the risk of batch defects, and reduces waste of raw materials.

[0012] Optionally, the positioning servo mechanism includes a positioning baffle, a guide rod, and a connecting rod. The positioning baffle is set above the roller conveyor, and guide rods are fixedly connected to both sides of the positioning baffle. The guide rods are vertically movably sleeved onto the displacement plate and extend downward to fix the connecting rods.

[0013] By adopting the above technical solution, the positioning baffle of the positioning servo mechanism can be used to position the main material, ensuring accurate cutting dimensions of the main material and avoiding batch defects caused by the subjectivity of manual measurement. The connection method between the guide rod and the connecting rod and the displacement plate allows the positioning servo mechanism to move along the displacement plate, facilitating position adjustment, improving the flexibility and adaptability of the equipment, reducing waste of raw materials and equipment debugging time, and improving production efficiency and cost control capabilities.

[0014] Optionally, the positioning servo mechanism further includes an eccentric shaft and a third power source. The third power source is fixedly connected below the displacement plate, and the third power source is movably connected to a connecting rod via the eccentric shaft to adjust the lifting and lowering of the positioning baffle.

[0015] By adopting the above technical solution, the eccentric shaft is driven by a third power source to move and connect the connecting rod, which can realize the adjustment of the lifting and lowering of the positioning baffle. This allows the positioning servo mechanism to flexibly adapt to different production needs and also facilitates the main material to pass under the positioning servo mechanism. The positioning servo mechanism can slide and adjust its position on the roller conveyor and lock it, so that the main material can be cut after passing through the cutting box and being held against the positioning servo mechanism, thus realizing the automated production of the main material of the warehouse beam.

[0016] Optionally, the locking auxiliary mechanism includes a locking rod, a handle, and a guide wheel. The guide wheel is set in the middle of the gantry via a double-ear plate. The handle is movably connected above the locking rod, and a displacement plate is movably sleeved below the locking rod. A sensor is provided on one side of the guide wheel.

[0017] By adopting the above technical solution, the locking rod in the locking auxiliary mechanism is movably connected to the handle, and is movably sleeved on the displacement plate below, which makes it easy to operate the handle to adjust the state of the locking rod; at the same time, the guide wheel is set in the middle of the gantry through the double ear plate, and a sensor is provided on one side of the guide wheel, which can be used to realize the corresponding sensing function, and better assist the positioning servo mechanism in locking and position adjustment on the roller conveyor.

[0018] Optionally, the locking auxiliary mechanism includes a gantry, a sleeve shaft, and an anti-detachment block. The locking rod is mounted on both sides of the gantry via the sleeve shaft, and the anti-detachment block below the locking rod is locked by a nut.

[0019] By adopting the above technical solution, the locking auxiliary mechanism is equipped with a gantry, a sleeve shaft, and an anti-detachment block. The locking rod is set on both sides of the gantry through the sleeve shaft, and the anti-detachment block below the locking rod is locked by a nut, which can prevent the locking rod from falling off the displacement plate, ensure the stability and reliability of the locking auxiliary mechanism, and further improve the stability of the positioning servo mechanism locked on the roller conveyor.

[0020] Optionally, a hydraulic cutter is provided above the cutting box, and a cutter is provided on the hydraulic cutter. A first guide rail is provided on the main frame, and the first guide rail is movably connected to the bottom of the cutting box.

[0021] By adopting the above technical solution, the hydraulic cutting machine can cut the main material with a cutting blade. The first guide rail on the main frame allows the cutting box to move flexibly, which is conducive to adjusting the position of the cutting box according to different production needs, improving the adaptability and flexibility of the equipment to the production of main materials of different specifications, and realizing automated production.

[0022] In summary, this application includes at least one of the following beneficial effects: 1. Automatic positioning and locking are achieved through a positioning servo mechanism and a locking auxiliary mechanism, avoiding the subjectivity of manual measurement and reducing batch defects; 2. Repeated experimentation is reduced, raw material waste is decreased, and cost and timeliness control capabilities are improved; 3. Automated production methods are adopted to improve equipment timeliness and utilization, meeting long-term market demands. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the entire embodiment of this application; Figure 2 This is an embodiment of the present application. Figure 1 A schematic diagram of structure A in the diagram; Figure 3 This is a side view structural diagram of an embodiment of this application; Figure 4 This is an embodiment of the present application. Figure 3 A schematic diagram of the structure of B in the middle; Figure 5 This is a top view of an embodiment of the present application; Figure 6 This is a schematic diagram of the drive mechanism structure according to an embodiment of this application.

[0024] Explanation of reference numerals in the attached drawings: 1. Main frame; 10. First guide rail; 2. Sub-frame; 3. Roller conveyor; 30. Roller; 31. First power source; 32. Second guide rail; 33. Sliding steel; 4. Cutting box; 40. Hydraulic cutter; 5. Drive mechanism; 50. Lead screw; 51. Second power source; 6. Displacement plate; 7. Positioning servo mechanism; 70. Positioning baffle; 71. Guide rod; 72. Connecting rod; 73. Eccentric shaft; 74. Third power source; 8. Locking auxiliary mechanism; 80. Locking rod; 81. Handle; 82. Guide wheel; 83. Gantry; 84. Sleeve shaft; 85. Anti-detachment block; 9. Main material. Detailed Implementation

[0025] The following combination Figures 1 to 6 This application will be described in further detail.

[0026] Example 1 This application provides an automated production equipment for main materials of warehouse beams.

[0027] refer to Figure 1 and Figure 2The main frame 1 and the auxiliary frame 2 are spaced apart. A roller conveyor 3 is positioned between the main frame 1 and the auxiliary frame 2. A positioning servo mechanism 7 and a locking auxiliary mechanism 8 are slidably connected to the roller conveyor 3. A cutting box 4 is slidably connected to the main frame 1. When the main material 9 is output from the mill, passes through the inside of the cutting box 4, and abuts against the positioning servo mechanism 7, a sensor on the locking auxiliary mechanism 8 sends a cutting signal to the cutting box 4. Different predetermined distances are provided between the cutting box 4 and the positioning servo mechanism 7 to accommodate different lengths of the main material 9. After the positioning servo mechanism 7 is adjusted to the appropriate position, the main material 9 is precisely positioned and cut, avoiding errors caused by manual operation and improving production efficiency.

[0028] refer to Figure 3 and Figure 5 The roller conveyor 3 includes multiple equally spaced rollers 30. The rollers 30 are typically cylindrical, made of metal, and have a smooth surface to reduce friction with the main material 9. They are mounted on the main frame of the roller conveyor 3, with the rollers 30 arranged parallel to each other. The first power source 31 can be a motor, which drives the rollers 30 to rotate via a chain, belt, or other transmission method. For example, in some production scenarios, an electric actuator can also be used as a power source to drive the rollers 30 to rotate. After the first power source 31 starts, it drives the rollers 30 to rotate, thereby realizing the transfer of the main material 9. When the main material 9 is cut, the positioning servo mechanism 7 lifts it upwards, allowing the main material 9 to pass smoothly from below, and the rollers 30 continue to rotate, transferring it to the next process.

[0029] refer to Figure 4 and Figure 6 The roller conveyor 3 has second guide rails 32 and sliding steel blocks 33 spaced apart from them on both sides below. The second guide rails 32 are generally long and narrow, made of steel, and have a polished surface to ensure smooth sliding of the positioning servo mechanism 7 and the locking auxiliary mechanism 8. The sliding steel blocks 33 provide auxiliary support and guidance. The positioning servo mechanism 7 and the locking auxiliary mechanism 8 are slidably connected to the second guide rails 32 via a displacement plate 6. The displacement plate 6 is usually a rectangular metal plate with a sliding block adapted to the second guide rails 32. Below the roller conveyor 3 is a drive mechanism 5, and the displacement plate 6 is movably connected to the drive mechanism 5 via a sliding block. The drive mechanism 5 includes a lead screw 50 and a second power source 51. When the second power source 51 rotates the lead screw 50, the sliding block moves along the lead screw 50 and is connected to the displacement plate 6, thereby enabling the displacement plate 6 to slide on the sliding steel blocks 33.

[0030] refer to Figure 2 and Figure 4The positioning servo mechanism 7 includes a positioning baffle 70, guide rods 71, connecting rods 72, an eccentric shaft 73, and a third power source 74. The positioning baffle 70 is positioned above the roller conveyor 3 to limit the cutting length of the main material 9, ensuring it stops accurately at the desired position. Guide rods 71 ​​are fixedly connected to both sides of the positioning baffle 70. The guide rods 71 ​​are cylindrical metal rods that vertically movably connect to the displacement plate 6, sliding up and down within corresponding holes in the displacement plate 6. The connecting rods 72 are fixedly attached downwards to the guide rods 71, connecting them to the eccentric shaft 73. The third power source 74, which can be a motor, is fixedly connected below the displacement plate 6. The third power source 74 is movably connected to the connecting rods 72 via the eccentric shaft 73. When the third power source 74 is activated, it drives the eccentric shaft 73 to rotate. The rotation of the eccentric shaft 73 causes the connecting rods 72 to move up and down, thereby adjusting the lifting and lowering of the positioning baffle 70. In some special production needs, a cam mechanism can also be used to replace the eccentric shaft 73 to achieve the lifting and lowering adjustment of the positioning baffle 70.

[0031] refer to Figure 2 and Figure 4 The locking auxiliary mechanism 8 includes a locking rod 80, a handle 81, a guide wheel 82, a gantry 83, a sleeve shaft 84, and an anti-detachment block 85. The locking rod 80 is a metal rod movably connected to the handle 81, allowing the operator to control its state. The locking rod 80 is movably sleeved on the displacement plate 6 below it. The locking rod 80 is positioned on both sides of the gantry 83 via the sleeve shaft 84. The anti-detachment block 85 below the locking rod 80 is locked with a nut, preventing the locking rod 80 from falling off. The guide wheel 82 is positioned in the middle of the gantry 83 via a double-ear plate. When the main material 9 passes under the guide wheel 82, the guide wheel 82 supports the main material 9 against the roller conveyor 3 and also guides it. The sleeve shaft 84 positions and guides the locking rod 80.

[0032] refer to Figure 2 and Figure 4 Pushing handle 81 upwards moves locking rod 80 upwards, causing anti-detachment 85 to abut against displacement plate 6, thus locking the positioning servo mechanism 7. Pushing handle 81 downwards moves locking rod 80 downwards, causing anti-detachment 85 to release. Handle 81 is movably connected to gantry 83 and locking rod 80 via connecting piece, so that pushing handle 81 up and down serves to lock and release. A sensor is provided on one side of guide wheel 82. The sensor can be a photoelectric sensor. When the main material 9 reaches a specific position, the sensor can detect it and send a signal to facilitate subsequent operations. For example, a proximity switch can also be used as a sensor. After the positioning servo mechanism 7 is adjusted to the appropriate position, it is locked onto the roller conveyor 3 by locking auxiliary mechanism 8 to ensure positioning accuracy.

[0033] refer to Figure 1A hydraulic cutter 40 is mounted above the cutting box 4, and a cutting blade is mounted on the hydraulic cutter 40. The hydraulic cutter 40 uses a hydraulic system to generate strong pressure, pushing the cutting blade downwards to cut the main material 9. The cutting blade is generally a sharp blade made of high-quality alloy steel, with good cutting performance. A first guide rail 10 is mounted on the main frame 1, and the first guide rail 10 is movably connected to the bottom of the cutting box 4. The first guide rail 10 is similar to the second guide rail 32, also being long and narrow, and can guide the cutting box 4 to slide on the main frame 1. The cutting box 4 can move along the first guide rail 10, adjusting the interval length between itself and the positioning servo mechanism 7 to adapt to the cutting requirements of main materials 9 of different lengths.

[0034] The implementation principle of this embodiment 1 is as follows: The equipment transmits the main material 9 through the roller conveyor 3, and the positioning servo mechanism 7 and locking auxiliary mechanism 8 achieve precise positioning of the main material 9. The cutting box 4 performs accurate cutting. The main frame 1 is provided with a first guide rail 10, which is slidably connected to the cutting box 4. The mill continuously feeds the main material 9 outward. When the main material 9 abuts against the positioning baffle 70 and is cut by the cutter provided in the cutting box 4, the positioning baffle 70 is moved upward by the third power source 74 through the eccentric shaft 73, and the main material 9 is promptly conveyed away by the roller 30. After each section of the main material 9 is cut, the cutting box 4 moves horizontally on the main frame 1 through the first guide rail 10, and the cutting box 4 immediately moves forward with the cut main material 9, avoiding the continuously fed main material 9 pushing the cut main material 9 against the positioning baffle 70, and providing driving time for the positioning baffle 70 to rise. Compared to traditional manual production methods, this method avoids batch defects caused by the subjectivity of manual measurement, reduces raw material waste, improves production efficiency and equipment utilization, lowers enterprise costs, and meets market demand for automated production of warehouse beam main materials.

[0035] Example 2 This application provides an automated production equipment for main materials of warehouse beams.

[0036] Referring to the diagram, both the positioning servo mechanism 7 and the locking auxiliary mechanism 8 are movably mounted on the displacement plate 6. The upper two sides of the displacement plate 6 are slidably connected to the roller conveyor 3 via the second guide rail 32, while the lower two sides are placed on the sliding steel 33. The drive mechanism 5 controls the displacement plate 6 to translate on the sliding steel 33, meaning the positioning servo mechanism 7 and the locking auxiliary mechanism 8 translate on the sliding steel 33 via the displacement plate 6. Once the specified length is reached, the locking auxiliary mechanism 8 locks the displacement plate 6 onto the roller conveyor 3.

[0037] The implementation principle of this embodiment 2 is as follows: First, the positioning servo mechanism 7 and the locking auxiliary mechanism 8 are adjusted to the specified length by the drive mechanism 5, and then fixed on the roller conveyor 3 by the locking auxiliary mechanism 8. Then, the mill is started to transport the main material 9. The main material 9 first passes through the guide wheel 82 provided in the locking auxiliary mechanism 8 and abuts against the positioning baffle 70. The sensor provided on the locking auxiliary mechanism 8 sends a signal to the hydraulic cutting machine 40 to cut the main material 9. At this time, the cutter has not yet been returned to its original position by the hydraulic cutting machine 40. The cutting box 4 moves horizontally and drives the cut main material 9 to move forward. The positioning servo mechanism 7 is lifted upward. The main material 9 is transported away by the roller 30 provided on the roller conveyor 3.

[0038] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automated production equipment for main materials of warehouse beams, characterized in that, include: Main rack (1) and sub-rack (2); Roller conveyor (3), the roller conveyor (3) is set between the main frame (1) and the auxiliary frame (2), and the positioning servo mechanism (7) and the locking auxiliary mechanism (8) are slidably connected on the roller conveyor (3) so that the positioning servo mechanism (7) is adjusted to a suitable position and then locked on the roller conveyor (3) by the locking auxiliary mechanism (8); The cutting box (4) is slidably connected to the main frame (1). A specified distance is provided between the cutting box (4) and the positioning servo mechanism (7) so that the main material (9) passes through the inside of the cutting box (4) and abuts against the positioning servo mechanism (7), and then the main material (9) is cut by the cutter provided inside the cutting box (4).

2. The automated production equipment for main materials of warehouse beams according to claim 1, characterized in that, The roller conveyor (3) is provided with a second guide rail (32) on both sides below, and a sliding steel (33) spaced apart from the second guide rail (32). The positioning servo mechanism (7) and the locking auxiliary mechanism (8) are slidably connected to the second guide rail (32) through the displacement plate (6). There is also a drive mechanism (5) below the roller conveyor (3). The displacement plate (6) is movably connected to the drive mechanism (5) through the sliding block.

3. The automated production equipment for main materials of warehouse beams according to claim 1, characterized in that, The roller conveyor (3) is provided with multiple equally spaced rollers (30), and the rollers (30) are driven by the first power source (31). The positioning servo mechanism (7) lifts upward to facilitate the main material (9) to pass under it. After the main material (9) is cut, it is transferred to the next process by the rollers (30).

4. The automated production equipment for main materials of warehouse beams according to claim 2, characterized in that, The positioning servo mechanism (7) includes a positioning baffle (70), a guide rod (71), and a connecting rod (72). The positioning baffle (70) is set above the roller conveyor (3), and the guide rod (71) is fixedly connected to both sides of the positioning baffle (70). The guide rod (71) is vertically movably sleeved on the displacement plate (6), and extends downward to fix the connecting rod (72).

5. The automated production equipment for main materials of warehouse beams according to claim 4, characterized in that, The positioning servo mechanism (7) also includes an eccentric shaft (73) and a third power source (74). The third power source (74) is fixedly connected to the lower part of the displacement plate (6). The third power source (74) is movably connected to the connecting rod (72) through the eccentric shaft (73) to adjust the lifting and lowering of the positioning baffle (70).

6. The automated production equipment for main materials of warehouse beams according to claim 3, characterized in that, The locking auxiliary mechanism (8) includes a locking rod (80), a handle (81) and a guide wheel (82). The guide wheel (82) is set in the middle of the gantry (83) through a double ear plate. The handle (81) is movably connected above the locking rod (80). The displacement plate (6) is movably sleeved below the locking rod (80). A sensor is provided on one side of the guide wheel (82).

7. The automated production equipment for main materials of warehouse beams according to claim 6, characterized in that, The locking auxiliary mechanism (8) includes a gantry (83), a sleeve (84), and an anti-detachment block (85). The locking rod (80) is set on both sides of the gantry (83) through the sleeve (84), and the anti-detachment block (85) provided below the locking rod (80) is locked by a nut.

8. The automated production equipment for main materials of warehouse beams according to claim 1, characterized in that, A hydraulic cutter (40) is provided above the cutting box (4), and a cutter is provided on the hydraulic cutter (40). A first guide rail (10) is provided on the main frame (1), and the first guide rail (10) is movably connected to the bottom of the cutting box (4).

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