A rust removal device for steel wire rope processing
By designing adaptive telescopic and clamping parts, the problem of existing devices being unable to adapt to wire ropes of different diameters has been solved, achieving stable rust removal and efficient processing, and improving the stability and efficiency of wire rope processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG JIANGHAI STEEL WIRE ROPE CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-07-24
AI Technical Summary
Existing rust removal devices are not easily compatible with wire ropes of different diameters, resulting in incomplete rust removal or damage to the wire rope itself, frequent replacement of compatible parts, and reduced work efficiency.
The design incorporates a telescopic section and a clamping section. The telescopic section adapts to different diameters via a sliding block and a ring spring, while the clamping section clamps the wire rope with a threaded rod to ensure stable contact and prevent damage.
It achieves stable rust removal for steel wire ropes of different diameters, avoids incomplete rust removal or damage, reduces operational hassles, shortens processing time, and improves work efficiency.
Smart Images

Figure CN224544149U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of rust removal devices, and in particular relates to a rust removal device for steel wire rope processing. Background Technology
[0002] Steel wire rope is a tough rope formed by twisting multiple steel wires. It has high strength and wear resistance and is widely used in lifting, transportation, construction and other fields. It undertakes critical tasks such as load-bearing and traction. Steel wire rope is processed by cutting, braiding and coating to adapt it to the specific needs of different scenarios. For example, the length can be adjusted to match equipment specifications or a protective layer can be added to improve durability. Rust removal is necessary during processing because rust will damage the integrity of the steel wire surface, causing the overall strength of the steel wire rope to decrease and making it difficult to bear the rated load. Only by removing rust can the performance of the processed steel wire rope be guaranteed to be stable, ensuring safety and reliability during use.
[0003] However, existing rust removal devices are not easy to adapt to wire ropes of different diameters during use. This results in either incomplete rust removal due to insufficient contact or damage to the wire rope body due to excessive pressure when removing rust from thinner or thicker wire ropes. Frequent replacement of adaptable parts not only increases operational inconvenience but also prolongs processing time and reduces work efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide a rust removal device for steel wire rope processing. By setting up a telescopic part, it solves the problem that existing rust removal devices are not easy to adapt to steel wire ropes of different diameters during use. This leads to incomplete rust removal due to insufficient contact or damage to the steel wire rope body due to excessive pressure when removing rust from thinner or thicker steel wire ropes. Frequent replacement of adapting parts not only increases the trouble of operation, but also prolongs the processing time and reduces work efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a rust removal device for steel wire rope processing, comprising a workbench and a cylinder positioned above the workbench, wherein a steel wire rope body passes through the cylinder. The device further includes: a main body mounted above the workbench; several telescopic parts, all located within the cylinder; two clamping parts, both mounted on the cylinder and arranged in a mirror image; each telescopic part includes an adaptive component mounted within the workbench; and a sliding component mounted on the adaptive component. The adaptive component includes a ring fixedly connected to the inner wall of the workbench, the ring having several grooves, each groove having a sliding block slidably connected to its inner wall, and a grinding plate fixedly connected to one side of each sliding block that is close to each other. An elastic element is fitted onto the outer wall of the ring. Six grooves are provided, all penetrating the ring.
[0007] Furthermore, the main body includes a motor fixedly connected to the top of the workbench, and the output shaft of the motor is fixedly connected to a rotating shaft via a coupling. A transmission component is provided on the rotating shaft. The motor is used to output power and drive the cylinder to rotate via the transmission component.
[0008] Furthermore, the clamping part includes a frame fixedly connected to the top of the workbench, a threaded rod rotatably connected to the inner wall of the bottom of the frame, the top of the threaded rod extending to the outside of the frame, two clamping plates threadedly connected to the outer wall of the threaded rod, and a limiting member provided on the inner wall of the frame; wherein, the side of the two clamping plates that are close to each other is in contact with the wire rope body, and the clamping plates are used to fix the wire rope.
[0009] Furthermore, the sliding assembly includes L-shaped rods fixedly connected to the left and right sides of several sliding blocks respectively. Several support frames are fixedly connected to the left and right sides of the ring. The sides of the L-shaped rods away from the sliding blocks pass through the support frames respectively. The L-shaped rods are slidably connected to the support frames respectively. The cooperation between the L-shaped rods and the support frames can limit the movement of the sliding blocks and ensure their stable movement.
[0010] Furthermore, the elastic element includes a ring spring sleeved on the outer wall of the ring; wherein the sides of the plurality of sliding blocks that are far apart from each other are in contact with the ring spring, and the ring spring is used to ensure that the grinding plate is always in contact with the wire rope.
[0011] Furthermore, the transmission component includes a gear fixedly connected to the outer wall of the rotating shaft, and a gear ring fixedly connected to the outer wall of the cylinder; wherein the gear meshes with the gear ring for transmission.
[0012] Furthermore, the limiting component includes a slide rod fixedly connected to the inner wall of the frame, the slide rod passing through the two clamping plates; wherein the slide rod is slidably connected to the two clamping plates, and the slide rod is used to limit the clamping plates.
[0013] This utility model has the following beneficial effects:
[0014] 1. By setting up an extension part, the rust removal device can be adapted to wire rope bodies of different diameters. Through the sliding of the sliding block and the elasticity of the ring spring, the sliding block is always in contact with the wire rope body. This avoids incomplete rust removal due to insufficient contact and prevents damage to the wire rope body due to excessive pressure. It eliminates the need for frequent replacement of the adapting parts, reduces operational troubles, shortens processing time, and improves work efficiency.
[0015] 2. By setting up a clamping part, the two clamping plates can be brought closer together and clamped together by turning the threaded rod. This can fix the wire rope body passing through the cylinder, ensuring its stable position during the rust removal process, avoiding the impact of shaking on the rust removal effect, and improving the stability and reliability of the rust removal operation.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a cross-sectional view of the cylindrical structure of this utility model;
[0019] Figure 2 This is an exploded structural diagram of the telescopic part of this utility model;
[0020] Figure 3 This is a partial structural diagram of the main body of the present invention;
[0021] Figure 4 This is a partial structural diagram of the clamping part of this utility model;
[0022] Figure 5 This utility model Figure 4 A magnified structural diagram of A in the diagram.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1. Main body; 111. Workbench; 112. Cylinder; 113. Wire rope body; 114. Motor; 115. Shaft; 116. Gear; 117. Gear ring; 2. Telescopic part; 21. Adaptive component; 211. Ring; 212. Slide groove; 213. Sliding block; 214. Grinding plate; 215. Ring spring; 22. Sliding component; 221. L-shaped rod; 222. Support frame; 3. Clamping part; 311. Frame; 312. Threaded rod; 313. Clamping plate; 314. Slide rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-5 As shown, this utility model is a rust removal device for steel wire rope processing, including a workbench 111 and a cylinder 112 disposed above the workbench 111. A steel wire rope body 113 passes through the cylinder 112. The device further includes: a main body 1, mounted above the workbench 111, comprising a motor 114 fixedly connected to the top of the workbench 111, the output shaft of the motor 114 fixedly connected to a rotating shaft 115 via a coupling, and a transmission component mounted on the rotating shaft 115; wherein the motor 114 is used for power output, and the transmission component includes a gear 116 fixedly connected to the outer wall of the rotating shaft 115, and a gear ring 117 fixedly connected to the outer wall of the cylinder 112; wherein the gear 116 meshes with the gear ring 117; a telescopic part 2, having several telescopic parts 2, all located inside the cylinder 112; and two clamping parts 3, both mounted on the cylinder 112 and arranged in a mirror image.
[0027] The telescopic part 2 includes an adaptive component 21, which is installed inside the worktable 111; and a sliding component 22, which is disposed on the adaptive component 21. The adaptive component 21 includes a ring 211 fixedly connected to the inner wall of the worktable 111. The ring 211 has several grooves 212, and sliding blocks 213 are slidably connected to the inner walls of the grooves 212. A grinding plate 214 is fixedly connected to the side of the sliding blocks 213 that is close to each other. An elastic element is sleeved on the outer wall of the ring 211. There are six grooves 212, all of which penetrate the ring 211. The sliding component 22 includes L-shaped rods 221 fixedly connected to the left and right sides of the sliding blocks 213 respectively. Several support frames 222 are fixedly connected to the left and right sides of the ring 211. 1. Several support frames 222 pass through the side away from several sliding blocks 213 respectively; among them, several L-shaped rods 221 are slidably connected to several support frames 222 respectively, and the elastic element includes an annular spring 215 sleeved on the outer wall of the ring 211; among them, the side of several sliding blocks 213 that is away from each other is in contact with the annular spring 215. By setting the telescopic part 2, the rust removal device can be adapted to wire rope bodies 113 of different diameters. Through the sliding of the sliding block 213 and the elastic force of the annular spring 215, the sliding block 213 is always in contact with the wire rope body 113, which not only avoids incomplete rust removal due to insufficient contact, but also prevents damage to the wire rope body 113 due to excessive pressure. It eliminates the need for frequent replacement of adapting parts, reduces operation trouble, shortens processing time, and improves work efficiency.
[0028] The clamping part 3 includes a frame 311 fixedly connected to the top of the workbench 111. A threaded rod 312 is rotatably connected to the inner wall of the bottom of the frame 311. The top of the threaded rod 312 extends to the outside of the frame 311. Two clamping plates 313 are threadedly connected to the outer wall of the threaded rod 312. A limiting component is provided on the inner wall of the frame 311. The two clamping plates 313 are in contact with the wire rope body 113 on their respective sides. The limiting component includes a sliding rod 314 fixedly connected to the inner wall of the frame 311. The sliding rod 314 passes through the two clamping plates 313. The sliding rod 314 is slidably connected to the two clamping plates 313. By setting the clamping part 3, the two clamping plates 313 can be brought closer together and clamped to the wire rope body 113 by turning the threaded rod 312. This can fix the wire rope body 113 passing through the cylinder 112, ensuring its stable position during the rust removal process, avoiding the impact of shaking on the rust removal effect, and improving the stability and reliability of the rust removal operation.
[0029] A specific application of this embodiment is as follows: In use, the steel wire rope body 113 to be derusted is first passed through the cylinder 112 and then through several rings 211. If the diameter of the steel wire rope body 113 is large, the steel wire rope body 113 will support several sliding blocks 213 and slide outward in the groove 212. At this time, the L-shaped rod 221 and the support frame 222 will limit the movement of the sliding blocks 213. During this process, the ring spring 215 will be stretched, undergo elastic deformation, and generate elastic force, which acts on several sliding blocks 213. The wire rope body 113 is kept in constant contact with the cylinder 112. When the wire rope body 113 passes through the cylinder 112, it needs to be positioned between the two clamping plates 313. After passing through the cylinder 112, the threaded rod 312 is turned. During this process, the two clamping plates 313 will move closer to each other under the restriction of the threaded rod 312 until the wire rope body 113 is clamped. After the wire rope body 113 is clamped, the motor 114 is started, which drives the gear 116 through the rotating shaft 115, and then drives the grinding plate 214 to rotate through the gear ring 117 to remove rust from the wire rope body 113.
[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rust removal device for steel wire rope processing, comprising a workbench (111) and a cylinder (112) disposed above the workbench (111), wherein a steel wire rope body (113) passes through the cylinder (112), characterized in that, Also includes: The main body (1) is mounted above the workbench (111); Telescopic part (2), wherein a plurality of telescopic parts (2) are provided, and all are located inside the cylinder (112); Clamping part (3), there are two clamping parts (3), both of which are installed on the cylinder (112) and are arranged in a mirror image; The telescopic part (2) includes an adaptive component (21) which is installed inside the workbench (111); as well as A sliding component (22) is disposed on an adaptive component (21); The adaptive component (21) includes a ring (211) fixedly connected to the inner wall of the worktable (111). The ring (211) has a plurality of grooves (212). Sliding blocks (213) are slidably connected to the inner walls of the grooves (212). A grinding plate (214) is fixedly connected to the side of the sliding blocks (213) that are close to each other. An elastic element is sleeved on the outer wall of the ring (211). There are six grooves (212), all of which pass through the ring (211).
2. The rust removal device for steel wire rope processing according to claim 1, characterized in that, The main body (1) includes a motor (114) fixedly connected to the top of the workbench (111). The output shaft of the motor (114) is fixedly connected to a rotating shaft (115) via a coupling. A transmission component is provided on the rotating shaft (115). Among them, the motor (114) is used for power output.
3. A rust removal device for steel wire rope processing according to claim 2, characterized in that, The clamping part (3) includes a frame (311) fixedly connected to the top of the workbench (111). A threaded rod (312) is rotatably connected to the bottom inner wall of the frame (311). The top of the threaded rod (312) extends to the outside of the frame (311). Two clamping plates (313) are threadedly connected to the outer wall of the threaded rod (312). A limiting member is provided on the inner wall of the frame (311). The two clamps (313) are in contact with the wire rope body (113) on the side that is close to each other.
4. A rust removal device for steel wire rope processing according to claim 3, characterized in that, The sliding assembly (22) includes L-shaped rods (221) fixedly connected to the left and right sides of a plurality of sliding blocks (213), and a plurality of support frames (222) fixedly connected to the left and right sides of the ring (211), with the side of the plurality of L-shaped rods (221) away from the plurality of sliding blocks (213) passing through the plurality of support frames (222). Among them, several L-shaped rods (221) are slidably connected to several support frames (222).
5. A rust removal device for steel wire rope processing according to claim 4, characterized in that, The elastic element includes an annular spring (215) sleeved on the outer wall of the ring (211); Among them, the sides of several sliding blocks (213) that are far apart from each other are in contact with the annular spring (215).
6. A rust removal device for steel wire rope processing according to claim 5, characterized in that, The transmission component includes a gear (116) fixedly connected to the outer wall of the rotating shaft (115), and a gear ring (117) fixedly connected to the outer wall of the cylinder (112); Among them, the gear (116) meshes with the gear ring (117).
7. A rust removal device for steel wire rope processing according to claim 6, characterized in that, The limiting component includes a slide rod (314) fixedly connected to the inner wall of the frame (311), the slide rod (314) passing through two clamping plates (313); The slide rod (314) is slidably connected to the two clamping plates (313).