A glass loading rack

By designing a glass loading rack with a main support and a detachable secondary support, the problem of low loading rate of existing loading racks was solved, achieving efficient utilization of the autoclave space, improving production efficiency and reducing power consumption.

CN224546892UActive Publication Date: 2026-07-24FUYAO GRP CHANGCHUN
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUYAO GRP CHANGCHUN
Filing Date
2025-07-14
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

The existing glass loading rack has a low loading rate, resulting in wasted space in the autoclave, low production efficiency, and high power consumption.

Method used

Design a glass loading rack including a main support and a detachable sub-support. The main support and the sub-support are equipped with glass positioning components. The detachable sub-support improves the loading rate and utilizes the space inside the autoclave to achieve efficient loading and high-pressure processing of multi-layer glass.

Benefits of technology

It increases the glass loading rate, reduces the working frequency and power consumption of the autoclave, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of glass loading frame, it includes: main support, including pedestal and multiple columns, one end of the column is connected with the pedestal, and the other end of the column away from the pedestal extends upward along vertical height direction;Sub-support, the sub-support is detachably arranged on the main support;Wherein, glass positioning assembly is equipped on the main support, sub-support, the glass positioning assembly includes first rack and second rack, the first rack, second rack all extend along first direction, the tooth groove of the first rack is set up with upward opening, the tooth groove of the second rack is set up with inward opening.In the utility model, the glass loading frame designed in this way can effectively load glass products, and the detachable sub-support assembled on the main support improves the loading rate, so that more glass can be loaded and transported within a certain frequency of transport, improving efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of glass production technology, and in particular to a glass loading rack. Background Technology

[0002] Currently, with the rapid development of the glass manufacturing industry, the market demand for laminated glass is also increasing. In the actual production of this type of laminated glass, it is usually necessary to laminate it, that is, in the production process, PVB film and large / small glass sheets need to be stacked together in sequence. The process flow is as follows: glass + PVB + glass enters the autoclave and is formed into a complete laminated glass sheet under high pressure.

[0003] Research has found that current manufacturers typically use glass loading racks with low loading rates to load glass when producing this type of laminated glass. This method fails to fully utilize the space inside the autoclave, resulting in wasted space. Consequently, a single batch of laminated glass requires multiple autoclave cycles for high-pressure processing before production can be completed, leading to low production efficiency and high autoclave power consumption. Summary of the Invention

[0004] The technical problem to be solved by this utility model is: This utility model discloses a new type of glass loading rack to solve the problem of low loading rate when using existing glass loading racks to load glass.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a glass loading rack, comprising:

[0006] The main support includes a base and multiple columns, one end of each column being connected to the base, and the other end of each column, away from the base, extending upwards along the vertical height direction.

[0007] A secondary support is detachably mounted on the main support;

[0008] The main support and the secondary support are both equipped with glass positioning components. The glass positioning components include a first rack and a second rack. The first rack and the second rack both extend along a first direction. The grooves of the first rack are open upwards, and the grooves of the second rack are open inwards.

[0009] In the above-mentioned technical solution of this utility model, a new glass loading rack is disclosed. This glass loading rack can effectively load glass products and improve the loading rate by using a detachable sub-bracket mounted on the main support. Within a certain transfer frequency, more glass can be loaded and transferred together by using its own main support and the sub-bracket set on the main support, thereby improving work efficiency.

[0010] In other words, the glass loading rack designed in this utility model can effectively utilize the space inside the autoclave when loading laminated glass and transferring it into the autoclave for high-pressure processing, avoiding space waste, so as to complete the loading and high-pressure processing of more glass at once, thereby improving production efficiency and reducing the power consumption of the autoclave. It has good prospects for promotion and application value.

[0011] Furthermore, in the glass loading rack of this utility model, the second rack is slidably disposed on the main support or the secondary support along a second direction perpendicular to the first direction, and is connected to a first locking member, which is used to lock the sliding of the second rack in the second direction.

[0012] Furthermore, in the glass loading rack of this utility model, the second rack is slidably disposed on the main support or the secondary support along a third direction perpendicular to the first direction and the second direction.

[0013] Furthermore, in the glass loading rack of this utility model, the glass positioning assembly includes a sliding rod extending along a second direction. The sliding rod is slidably disposed on the main support or the secondary support along a third direction and is connected to a second locking member. The second locking member is used to lock the sliding of the sliding rod in the third direction. The second rack is slidably connected to the sliding rod along the second direction, and the first locking member is used to lock the position of the second rack on the sliding rod.

[0014] Furthermore, in the glass loading rack of this utility model, in the glass positioning assembly, the position of the second rack in the vertical height direction is higher than the position of the first rack in the vertical height direction.

[0015] Furthermore, in the glass loading rack of this utility model, the glass positioning component includes a third rack, which extends along a first direction and has its tooth grooves facing upwards; wherein the distance between the first rack and the third rack is adjustable.

[0016] Furthermore, in the glass loading rack of this utility model, the two ends of the first rack are fixedly connected to the main support or the secondary support, respectively, and the third rack is slidably disposed on the main support or the secondary support along a second direction perpendicular to the first direction.

[0017] Furthermore, in the glass loading rack of this utility model, the glass positioning assembly further includes a protective rod, which extends along a first direction and is disposed on one side of the main support or the secondary support; wherein the distance between the protective rod and the main support or the secondary support is adjustable.

[0018] Furthermore, in the glass loading rack of this utility model, the main support or the secondary support is provided with a plurality of glass positioning components, and the plurality of glass positioning components are arranged sequentially along the vertical height direction; wherein, the spacing between two adjacent glass positioning components in the vertical height direction is adjustable.

[0019] Furthermore, in the glass loading rack of this utility model, the secondary support is sleeved on at least a portion of the other end of the column away from the base.

[0020] The beneficial effects of this utility model are as follows: The glass loading rack designed in this utility model can effectively load glass products, and through the detachable secondary support mounted on the main support, it can improve its own loading rate. Within a certain transfer frequency, it can use its own main support and the secondary support set on the main support to load and transfer more glass together, thereby improving work efficiency. In practical applications, when loading laminated glass and transferring it into the autoclave for high-pressure processing, the glass loading rack can effectively utilize the space inside the autoclave, avoid space waste, and complete the loading and high-pressure processing of more glass at once, thereby improving production efficiency and reducing the power consumption of the autoclave. It has good prospects for promotion and application value. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the glass loading rack according to one embodiment of the present invention;

[0022] Figure 2 for Figure 1 A magnified view of part A of the glass loading rack shown;

[0023] Figure 3 This is a front view of the glass loading rack according to one embodiment of the present invention;

[0024] Figure 4 This is a side view of the structure of the glass loading rack according to one embodiment of the present invention;

[0025] Figure 5 This is a top view of the glass loading rack according to one embodiment of the present invention.

[0026] Label Explanation:

[0027] 1. Main support; 11. Base; 12. Column; 13. First locking hole;

[0028] 2. Sub-bracket; 21. Second locking hole;

[0029] 3. Glass positioning assembly; 31. First rack; 32. Second rack; 33. Third rack; 34. Protective rod;

[0030] 4. Support legs;

[0031] 5. First locking element;

[0032] 6. Sliding rod;

[0033] 7. Second locking element. Detailed Implementation

[0034] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0035] Please refer to Figures 1-5 As shown, this utility model discloses a new glass loading rack, which is effectively applicable to the glass production field, especially to the high-pressure processing of laminated glass in an autoclave. It can improve its loading rate, so as to load more glass at one time, thereby making the most of the space inside the autoclave, thereby improving production efficiency and reducing the power consumption of the autoclave when high-pressure processing the same batch and quantity of glass.

[0036] In this utility model, the glass loading rack specifically includes: a main support 1 and a secondary support 2 disposed on the main support 1. The secondary support 2 can be detachably disposed on the main support 1. Glass positioning components 3 are respectively disposed on the main support 1 and the secondary support 2, so that the glass can be loaded together by the main support 1 and the secondary support 2.

[0037] like Figures 1-5 As shown, in this embodiment, the main support 1 specifically includes a base 11 and six columns 12. One end of each column 12 is connected to the base 11, and the other end of each column 12, away from the base 11, extends upward along the vertical height direction. In this embodiment, the base 11 is a rectangular base 11, and four columns 12 are arranged at the four corners of the base 11. The other two columns 12 are respectively arranged opposite to each other on two sides of the base 11.

[0038] Meanwhile, in this embodiment, the sub-support 2 can be specifically fitted onto the other end of the column 12 away from the base 11, that is, the four corner support rods of the sub-support 2 can be specifically fitted onto the other end of the four corner columns 12 of the main support 1, thereby establishing a detachable connection between the sub-support 2 and the main support 1, which facilitates subsequent disassembly and assembly.

[0039] It should be emphasized that in this embodiment, multiple glass positioning components 3 can be provided on both the main support 1 and the secondary support 2. These glass positioning components 3 can be arranged sequentially along the vertical height direction to divide the main support 1 and the secondary support 2 into layers. The spacing between the glass positioning components 3 can be adjusted according to the actual glass size so that as many layers of glass as possible can be loaded and placed on the main support 1 and the secondary support 2 according to their size.

[0040] For example: Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, two glass positioning components 3 are provided in the vertical height direction of the main support 1 of the glass loading rack. These two glass positioning components 3 are spaced apart from each other in the vertical height direction so that the glass can be placed on the two glass positioning components 3 respectively, thereby placing two layers of glass on the main support 1. At the same time, in this embodiment, a glass positioning component 3 is also provided on the secondary support 2 of the glass loading rack to load one layer of glass. Based on this design, the glass loading rack of this embodiment can load three layers of glass, thereby obtaining a higher loading rate.

[0041] Therefore, a key feature of this application is that, considering the low loading rate of existing glass loading racks when using a single frame, the glass loading rack designed in this utility model adds a detachable secondary support 2 to the main support 1, so as to load the glass simultaneously using the secondary support 2, thereby improving the loading rate of the entire glass loading rack and enabling more glass to be loaded at once.

[0042] In practical applications, the main support 1 and the secondary support 2 on the glass loading rack can effectively load laminated glass using the glass positioning component 3 and transfer it into the autoclave for high-pressure processing. This effectively utilizes the space inside the autoclave, avoids wasting space, and allows more glass to be loaded and processed at once, thereby improving production efficiency and reducing the power consumption of the autoclave.

[0043] It should be noted that, in this utility model, depending on the specific implementation application, when the main support 1 or the secondary support 2 is provided with multiple glass positioning components 3, in order to reduce the interlayer spacing between each layer of glass according to the size of the glass being loaded, the spacing between the multiple glass positioning components 3 on the support in the vertical height direction can be adjusted to each other, so that the support can load more glass and make more compact use of the space size of the support in the vertical height direction.

[0044] Accordingly, see Figure 1 and Figure 2As shown, in the glass loading rack designed in this utility model, in order to fix the glass on the glass loading rack, the glass positioning component 3 may specifically include a first rack 31, a second rack 32 and a third rack 33. The first rack 31, the second rack 32 and the third rack 33 all extend along a first direction, and the grooves of the first rack 31 and the third rack 33 are arranged to open upwards, while the grooves of the second rack 32 are arranged to open inwards.

[0045] Based on this design, when the glass is actually loaded, the bottom end of the glass can be installed in the groove of the first rack 31 to support the glass. Of course, in order to better support the glass, the bottom end of the glass can also be installed in the groove of the third rack 33 to support the glass. At the same time, one side of the glass can be placed in the groove of the second rack 32 to block one side of the glass.

[0046] Considering the differences in shape and size among various types of glass, to ensure that the second rack 32 of the glass positioning assembly 3 can block the sides of glass of different sizes, in practical applications, such as... Figures 1-5 As shown, the second rack 32 of the glass positioning assembly 3 can be slidably mounted on the main support 1 or the auxiliary support 2 along a second direction perpendicular to the first direction, and the second rack 33 can also be slidably mounted on the main support 1 or the auxiliary support 2 along a third direction perpendicular to the first and second directions; wherein, in Figures 1-5 In the embodiment shown, the first direction is specifically the length direction of the main support 1, the second direction is specifically the width direction of the main support 1, and the third direction is specifically the height direction of the main support 1.

[0047] In this embodiment, in order to facilitate the installation and adjustment of the position of the second rack, the glass positioning assembly 3 is also specifically provided with a sliding rod 6. The sliding rod 6 extends along the second direction and is specifically slidably disposed on the main bracket 1 or the auxiliary bracket 2 along the third direction. The sliding rod 6 is specifically connected to a second locking member 7 so as to lock the sliding of the sliding rod 6 in the third direction through the second locking member 7.

[0048] In practical applications, the two ends of the second rack can be slidably connected to a sliding rod 6, so that the second rack 32 can slide along the extension direction of the sliding rod 6. At the same time, the end of the second rack 32 is also connected to a first locking member 5, so as to lock the position of the second rack 32 on the sliding rod 6. At this time, when the sliding rod 6 slides upward in the third direction, it will simultaneously drive the second rack 32 to slide relative to the main support 1 or the secondary support 2, and the second rack 32 can slide along the extension direction of the sliding rod 6, that is, the second direction, thereby adjusting its own position.

[0049] Of course, in practical applications, the glass loading rack designed by this utility model does not limit the specific extension direction of the first direction and the second direction. Users can make reasonable selections according to actual application needs, as long as the second direction is perpendicular to the first direction.

[0050] Accordingly, in conjunction with reference Figure 1 , Figure 2 and Figure 3 As shown, in order to improve the effect of the glass positioning component 3 in loading and limiting the glass when the glass loading frame is being transported, and to prevent the glass from slipping off the glass positioning component 3 and falling off, the position of the second rack 32 in the vertical height direction can be set higher than the position of the first rack 31 in the vertical height direction.

[0051] Meanwhile, in this glass loading rack, each glass positioning component 3 may include a protective rod 34. The protective rod 34 can extend along a first direction and can be specifically located on the side of the main support 1 or the auxiliary support 2 away from the second rack 32. The distance between the protective rod 34 and the main support 1 or the auxiliary support 2 is adjustable. In the glass positioning component 3, the first rack 31 and the third rack 33 are respectively located between the opposing second rack 32 and the protective rod 34. At this time, the second rack 32 and the protective rod 34, together with the first rack 31 and the third rack 33, can respectively limit the bottom edge and the two sides of the glass, thereby effectively locking the position of the glass on the glass loading rack.

[0052] Of course, such as Figures 1-5 As shown, in practical applications, in order to effectively load glass of different shapes and appearances, the glass loading rack designed in this utility model also optimizes the arrangement of the first rack 31 and the third rack 33 of the glass positioning component 3. That is, the two ends of the first rack 31 can be fixedly connected to the main support 1 or the auxiliary support 2 respectively, and the third rack 33 is slidably disposed on the main support 1 or the auxiliary support 2 along a direction perpendicular to the second direction, so that the distance between the first rack 31 and the third rack 33 is adjustable.

[0053] In this embodiment, the glass positioning components 3 installed on the main support 1 and the secondary support 2 of the glass loading rack are specifically provided with a first rack 31 and a third rack 33. The two ends of the first rack 31 are fixedly connected to the main support 1 or the secondary support 2 respectively, and the other third rack 33 is slidably arranged on the main support 1 or the secondary support 2 along a second direction perpendicular to the first direction. By supporting the glass with the two racks respectively, not only can the problem of glass damage caused by stress concentration be avoided, but the position of the third rack 33 in the second direction can also be adjusted to change the distance between the two racks, thereby matching and making glass with different shapes and appearances.

[0054] It should be noted that, in order to enable the first rack 31 or the second rack 32 to slide relative to the main support 1 and the auxiliary support 2, multiple locking holes can be specifically provided on the main support 1 and the auxiliary support 2, namely the first locking hole 13 and the second locking hole 21, so that after sliding, a pin can be inserted into the appropriate locking hole to lock the position of the third rack 33 and the second rack 32.

[0055] In addition, to prevent the glass mounted on the main support 1 from colliding with the horizontal plane, in practical applications, such as Figure 1 As shown, a support leg 4 is also provided at the bottom of the base 11 of the main support 1. One end of the support leg 4 is connected to the base 11, and the other end of the support leg 4 abuts against the horizontal plane, so that the bottom surface of the base 11 can have a preset distance from the horizontal plane, thereby improving the safety of glass loading.

[0056] For ease of understanding, this utility model is also based on Figures 1-5 The design of this glass loading rack is described in detail:

[0057] In practical applications Figures 1-5 The designed glass loading rack has a double-layer glass positioning component 3 on the main support 1 and a single-layer glass positioning component 3 on the secondary support 2. The glass is loaded into the autoclave by these three glass positioning components 3 and then subjected to high-pressure treatment.

[0058] The length of the secondary support can be less than that of the main support. The upper width of the working chamber of the autoclave may be less than that of the lower width. The shorter length of the secondary support allows the loading rack to accommodate more glass and enter the autoclave. The different size designs of the main and secondary supports can better adapt to the operation of the autoclave.

[0059] In practical applications, the first rack 31 and the second rack 32 of each glass positioning component 3 on the main support 1 can slide relative to the main support 1 in the first direction to adapt to the shape of the glass; and the adjacent spacing between the two glass positioning components 3 on the main support 1 is adjustable.

[0060] Compared to the existing glass loading rack that can hold 150 pieces of glass, the glass loading rack designed in this application increases the loading rate by 209 pieces / rack, which is 1.39 times that of the original rack. The number of high-pressure racks to be manufactured and the frequency of in-plant transportation are reduced by 1.39 times, and the power consumption of the autoclave is reduced, resulting in increased output.

[0061] In summary, the glass loading rack designed in this utility model can effectively load glass products and improve its loading rate. It uses its main support 1 and the secondary support 2 set on the main support 1 to load and transport more glass. When transporting the glass into the autoclave for high-pressure processing, it can effectively utilize the space inside the autoclave and avoid space waste, so as to complete the loading and high-pressure processing of more glass at one time, thereby improving production efficiency and reducing the power consumption of the autoclave. It has good prospects for promotion and application value.

[0062] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A glass loading rack, characterized in that, include: The main support includes a base and multiple columns, one end of each column being connected to the base, and the other end of each column, away from the base, extending upwards along the vertical height direction. A secondary support is detachably mounted on the main support; The main support and the secondary support are both equipped with glass positioning components. The glass positioning components include a first rack and a second rack. The first rack and the second rack both extend along a first direction. The grooves of the first rack are open upwards, and the grooves of the second rack are open inwards.

2. The glass loading rack according to claim 1, characterized in that, The second rack is slidably disposed on the main bracket or the auxiliary bracket along a second direction perpendicular to the first direction, and is connected to a first locking member, which is used to lock the sliding of the second rack in the second direction.

3. The glass loading rack according to claim 2, characterized in that, The second rack is slidably disposed on the main support or the secondary support along a third direction perpendicular to the first direction and the second direction.

4. The glass loading rack according to claim 3, characterized in that, The glass positioning assembly includes a sliding rod extending in a second direction. The sliding rod is slidably mounted on the main support or the secondary support in a third direction and is connected to a second locking member. The second locking member is used to lock the sliding of the sliding rod in the third direction. The second rack is slidably connected to the sliding rod in the second direction, and the first locking member is used to lock the position of the second rack on the sliding rod.

5. The glass loading rack according to claim 1, characterized in that, In the glass positioning assembly, the second rack is positioned higher in the vertical height direction than the first rack.

6. The glass loading rack according to claim 1, characterized in that, The glass positioning assembly includes a third rack that extends along a first direction and has its tooth grooves facing upwards; wherein the spacing between the first rack and the third rack is adjustable.

7. The glass loading rack according to claim 6, characterized in that, The two ends of the first rack are fixedly connected to the main support or the sub-support, respectively, and the third rack is slidably disposed on the main support or the sub-support along a second direction perpendicular to the first direction.

8. The glass loading rack according to claim 1, characterized in that, The glass positioning assembly further includes a protective rod that extends along a first direction and is disposed on one side of the main support or the secondary support; wherein the distance between the protective rod and the main support or the secondary support is adjustable.

9. The glass loading rack according to claim 1, characterized in that, The main support or the secondary support is provided with a plurality of glass positioning components, which are arranged sequentially along the vertical height direction; wherein the spacing between two adjacent glass positioning components in the vertical height direction is adjustable.

10. The glass loading rack according to claim 1, characterized in that, The secondary support is sleeved on at least part of the other end of the column away from the base.