A pipe winding device with a cleaning mechanism

Abstract

This utility model discloses a pipe winding device with a cleaning mechanism, belonging to the field of pipe winding technology. It includes a pressure roller assembly, a winding roller assembly, and a cleaning assembly. The pressure roller assembly is used to press the pipe, the cleaning assembly is used to clean the pressed pipe, and the winding roller assembly is used to wind up the cleaned pipe. The cleaning assembly includes a water tank and a clamping roller. The clamping roller is disposed within the water tank and provides cleaning friction for the pipe entering the water tank. By placing the cleaning assembly and drying assembly between the pressure roller assembly and the winding roller assembly, this utility model allows the pressed pipe to enter the water tank and, under the action of the clamping roller, remove surface dirt. The pipe remains dry under the synergistic action of the wiping component and the drying oven. This helps ensure the neatness of the pipe winding and optimizes the automation level and winding efficiency of pipe cleaning.

Description

Technical Field

[0001] This utility model relates to the field of pipe winding technology, and in particular to a pipe winding device with a cleaning mechanism. Background Technology

[0002] During the unwinding and winding processes of the hose reel, the hose surface is prone to accumulating dirt due to prolonged contact with the traction roller and frequent scraping. This not only affects the appearance but also leads to accelerated surface wear and material aging due to dirt accumulation. Currently, the hose reeling process often requires manual wiping to clean the hose surface. However, the strength and coverage of manual wiping rely on experience, resulting in inconsistent cleaning effectiveness and high labor costs. Furthermore, the manual wiping speed needs to match the hose reeling traction speed. However, as the reeling speed increases, it is difficult for manual operators to increase the operating frequency in sync, easily leading to missed areas or operational errors due to reaction delays, thus limiting the overall efficiency of the production line. Utility Model Content

[0003] The present invention aims to overcome the problems of low efficiency and high cost caused by manual cleaning of pipes in the use of existing pipe winding devices, and provides a pipe winding device with a cleaning mechanism.

[0004] To achieve the above objectives, the present invention provides a pipe winding device with a cleaning mechanism, comprising a pressure roller assembly, a winding roller assembly, and a cleaning assembly. The pressure roller assembly is used to press the pipe, the cleaning assembly is used to clean the pressed pipe, and the winding roller assembly is used to wind up the cleaned pipe. The cleaning assembly includes a water tank and a clamping roller disposed within the water tank, the clamping roller providing cleaning friction for the pipe entering the water tank.

[0005] In one embodiment, the surface of the clamping roller is provided with a protrusion.

[0006] In one embodiment, the cleaning assembly further includes a wiping element disposed within the water tank, the wiping element being used to wipe the pipe fitting after it has been cleaned by the clamping roller.

[0007] In one embodiment, the pipe winding device further includes a drying assembly disposed between the cleaning assembly and the winding roller assembly. The drying assembly is used to dry the cleaned pipe. The drying assembly includes an oven and a sixth traction roller. The sixth traction roller is installed inside the oven and provides a traction path for the pipe entering the oven.

[0008] In one embodiment, the sixth traction roller is arranged vertically.

[0009] In one embodiment, the pressure roller assembly includes a second mounting frame, a first pressure roller, a second pressure roller, a third pressure roller, and a fourth pressure roller. The first pressure roller, the second pressure roller, the third pressure roller, and the fourth pressure roller are sequentially mounted on the second mounting frame. A working space is formed between the first pressure roller and the second pressure roller, as well as between the third pressure roller and the fourth pressure roller. A gap exists between the second pressure roller and the third pressure roller.

[0010] In one embodiment, the pressure roller assembly further includes a second power member, wherein the first pressure roller, the second pressure roller, the third pressure roller, and the fourth pressure roller are all connected to the second power member, and the second power member provides rotational power to the first pressure roller, the second pressure roller, the third pressure roller, and the fourth pressure roller.

[0011] In one embodiment, the roll assembly includes a roll and a first power member, the roll and the first power member being connected, the first power member providing rotational power to the roll.

[0012] In one embodiment, the pipe winding device further includes a balancing component disposed between the cleaning component and the pressure roller component. The balancing component adjusts the tension on the pipe. The balancing component includes a third mounting frame, a second traction roller, a counterweight, a slider, and a guide rail. The guide rail is vertically mounted on the third mounting frame. The slider is slidably connected to the guide rail. The slider is fixedly mounted on the side end of the counterweight. The second traction roller is fixedly mounted on the top end of the counterweight.

[0013] In one embodiment, a third traction roller and a fourth traction roller are also mounted on both sides of the third mounting bracket. The third traction roller is located on the side closer to the winding roller assembly, and the fourth traction roller is located on the side closer to the pressure roller assembly. The third traction roller and the fourth traction roller provide a movement path for the tube.

[0014] In summary, this utility model provides a pipe winding device with a cleaning mechanism. By setting the cleaning component and the drying component between the pressure roller assembly and the winding roller assembly, the compressed pipe enters the water tank and is removed from the surface by the clamping roller. Under the synergistic action of the wiping component and the drying oven, it remains dry. This helps to ensure the neatness of the pipe winding and optimizes the automation level of pipe cleaning and winding efficiency.

[0015] To make the above-mentioned features and advantages of the utility model more apparent and understandable, specific embodiments are described below, and detailed descriptions are provided in conjunction with the accompanying drawings. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a pipe winding device with a cleaning mechanism in this utility model.

[0017] Figure label: Roller assembly-1; Roller-11; First mounting bracket-12; Cleaning facility - 2; Cleaning component - 21; Fourth mounting bracket - 211; Water tank - 212; Clamping roller - 213; Wiping component - 214; Fifth traction roller - 215; bulge-2131; Drying component -22; Oven-221; Sixth traction roller-222; Seventh traction roller-223; Balance Components - 3; Third mounting bracket - 31; Second traction roller - 32; Counterweight - 33; Slider - 34; Guide rail - 35; Third traction roller - 36; Fourth traction roller - 37; Pressure roller assembly -4; Second mounting bracket - 41; First pressure roller - 42; Second pressure roller - 43; Third pressure roller - 44; Fourth pressure roller - 45; First traction roller - 46. Detailed Implementation

[0018] To make the objectives and technical solutions of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0019] To overcome the problems of low efficiency and high cost caused by manual cleaning of pipe fittings in existing pipe fitting winding devices, this utility model provides a pipe fitting winding device with a cleaning mechanism. Figure 1 As shown, the pipe winding device includes a winding roller assembly 1, a cleaning mechanism 2, a balancing assembly 3, and a pressure roller assembly 4, which are arranged sequentially. The winding roller assembly 1 is used to wind up the pipe A; the pressure roller assembly 4 is used to apply continuous and uniform pressure to the pipe A to ensure a more compact structure after winding; the balancing assembly 3 is provided between the winding roller assembly 1 and the pressure roller assembly 4, and the balancing assembly 3 plays a role in dynamically adjusting the tension force on the pipe A; the cleaning mechanism 2 is provided between the winding roller assembly 1 and the balancing assembly 3, and the cleaning mechanism 2 cleans the surface of the pipe A.

[0020] Specifically, the roller assembly 1 includes a roller 11 and a first mounting frame 12, with the roller 11 rotatably mounted on the first mounting frame 12. The roller 11 is cylindrical, and its surface is used to wind the pipe A. A first power component (not shown in the figure) is installed inside the first mounting frame 12, and the first power component is connected to the roller 11. The first power component may be, but is not limited to, a motor, and the output end of the motor is fixedly connected to the center of the roller 11. The motor can drive the roller 11 to rotate and provide traction force for the movement of the pipe A.

[0021] The pressure roller assembly 4 includes a second mounting frame 41, a first pressure roller 42, a second pressure roller 43, a third pressure roller 44, a fourth pressure roller 45, and a first traction roller 46. The first traction roller 46 is mounted on the second mounting frame 41 at the end away from the winding roller assembly 1. The first pressure roller 42, the second pressure roller 43, the third pressure roller 44, and the fourth pressure roller 45 are sequentially mounted on the second mounting frame 41 at the end near the winding roller assembly 1, with the first pressure roller 42 being the closest to the winding roller assembly 1. A working space is formed between the first pressure roller 42 and the second pressure roller 43, and between the third pressure roller 44 and the fourth pressure roller 45. A gap exists between the second pressure roller 43 and the third pressure roller 44. Preferably, the centers of the first pressure roller 42 and the second pressure roller 43 are located at different heights, the centers of the first pressure roller 42 and the fourth pressure roller 45 are located at the same height and both rotate counterclockwise, and the centers of the second pressure roller 43 and the third pressure roller 44 are located at the same height and both rotate clockwise. The first traction roller 46 is used to ensure the accurate and smooth movement of the pipe fitting A. The first traction roller 46, the first pressure roller 42, the second pressure roller 43, the third pressure roller 44, and the fourth pressure roller 45 are all connected to a second power component (not shown in the figure) to ensure that the pipe A moves along a designated path. The second power component may be, but is not limited to, a motor. The working space through which the pipe A passes, combined with the squeezing action between the pressure rollers, ensures the surface flatness of the pipe A.

[0022] The balancing assembly 3 includes a third mounting bracket 31, a second traction roller 32, a counterweight 33, a slider 34, and a guide rail 35. The guide rail 35 is vertically mounted on the third mounting bracket 31. The slider 34 is slidably connected to the guide rail 35 and is fixedly mounted on the side end of the counterweight 33. The second traction roller 32 is fixedly mounted on the top end of the counterweight 33. A working space is provided between the second traction roller 32 and the counterweight 33 to allow the pipe A to pass through. With the cooperation of the slider 34 and the guide rail 35, the counterweight 33 can move up and down along the guide rail 35, and the counterweight 33 provides a downward force to the pipe A, keeping the pipe A in contact with the second traction roller 32 and maintaining force transmission between them. When the tension generated by the roller assembly 1 and the pressure roller assembly 4 on the pipe A changes, the force exerted by the pipe A on the second traction roller 32 will also change accordingly. Consequently, the position of the counterweight 33 in the vertical direction will also change synchronously to balance the tension fluctuation, so that the pressure of the second traction roller 32 on the pipe A remains dynamically matched.

[0023] Specifically, when the tension on the pipe A increases, the pipe A will provide a greater upward force to the second traction roller 32, causing the counterweight 33 to slide upward along the guide rail 35 against gravity. At this time, the gravity of the counterweight 33 will offset part of the tension, preventing the pipe A from deforming or breaking under stress. When the tension on the pipe A decreases, the pipe A will provide a smaller upward force to the second traction roller 32. The counterweight 33 slides downward along the guide rail 35 under its own gravity, and causes the second traction roller 32 to continuously generate downward pressure on the pipe A, preventing the pipe A from loosening.

[0024] Furthermore, a third traction roller 36 and a fourth traction roller 37 are also mounted on both sides of the third mounting bracket 31. The third traction roller 36 is located on the side closer to the winding roller assembly 1, and the fourth traction roller 37 is located on the side closer to the pressure roller assembly 4. The third traction roller 36 and the fourth traction roller 37 are used to provide support force and ensure that the tube A moves in a specified direction.

[0025] The cleaning mechanism 2 includes a cleaning component 21 and a drying component 22. The cleaning component 21 is disposed on the side close to the balancing component 3, and the drying component 22 is disposed on the side close to the roller assembly 1.

[0026] The cleaning assembly 21 includes a fourth mounting bracket 211, a water tank 212, a plurality of clamping rollers 213, and a wiping element 214. The water tank 212 is mounted on the fourth mounting bracket 211, and the clamping rollers 213 and the wiping element 214 are disposed within the water tank 212. The clamping rollers 213 are located on the side closer to the pressure roller assembly 4, and the wiping element 214 is located on the side closer to the roll assembly 1. The water tank 212 is used to contain cleaning solution, the clamping rollers 213 provide mechanical force for cleaning the pipe A, and the wiping element 214 is used to absorb solvent from the surface of the pipe A. Preferably, the surface of the clamping rollers 213 is provided with protrusions 2131, which are used to peel off surface stains and enhance fluid turbulence, thereby improving cleaning efficiency. The wiping element 214 may be, but is not limited to, a sponge. The cleaning component 21 also includes a fifth traction roller 215, which is mounted on the water tank 212 on the side near the drying component 22. The fifth traction roller 215 is used to assist the pipe A in moving toward the drying component 22.

[0027] The drying assembly 22 includes an oven 221 and a plurality of sixth traction rollers 222. The sixth traction rollers 222 are installed inside the oven 221 and are arranged vertically. The oven 221 is used to dry the moisture on the surface of the pipe A; the sixth traction rollers 222 are used to increase the movement path of the pipe A, thereby increasing the drying area and improving the drying efficiency. The drying assembly 22 also includes a seventh traction roller 223, which is used to assist the pipe A in moving towards the roller assembly 1.

[0028] During use, the tube A moves toward the winding roller assembly 1 under the coordinated action of the pressure roller assembly 4 and the winding roller assembly 1, and the force applied to the tube A is balanced with the assistance of the balancing assembly 3. Before entering the winding roller assembly 1, the tube A is first cleaned of surface stains by the cleaning assembly 21 and then dried by the drying assembly 22 to ensure the neatness of the winding of the tube A.

[0029] In summary, this utility model provides a pipe winding device with a cleaning mechanism. By setting the cleaning component 21 and the drying component 22 between the pressure roller assembly 4 and the winding roller assembly 1, the compressed pipe enters the water tank 212 and is removed from the surface by the clamping roller 213. It is kept dry by the synergistic action of the wiping component 214 and the drying oven 221. This helps to ensure the cleanliness of the pipe winding and optimizes the automation level of pipe cleaning and winding efficiency.

[0030] Although the present invention has been disclosed above by way of embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make some modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A pipe winding device with a cleaning mechanism, characterized in that, It includes a pressure roller assembly, a winding roller assembly, and a cleaning assembly. The pressure roller assembly is used to press the pipe fitting, the cleaning assembly is used to clean the pressed pipe fitting, and the winding roller assembly is used to wind up the cleaned pipe fitting. The cleaning assembly includes a water tank and a clamping roller disposed within the water tank, the clamping roller providing cleaning friction for the pipe entering the water tank.

2. The pipe winding device with a cleaning mechanism as described in claim 1, characterized in that, The surface of the clamping roller is provided with protrusions.

3. A pipe winding device with a cleaning mechanism as described in claim 2, characterized in that, The cleaning assembly also includes a wiping component disposed in the water tank, which is used to wipe the pipe after it has been cleaned by the clamping roller.

4. A pipe winding device with a cleaning mechanism as described in claim 1, characterized in that, The pipe winding device further includes a drying component, which is disposed between the cleaning component and the winding roller component. The drying component is used to dry the cleaned pipe. The drying component includes an oven and a sixth traction roller. The sixth traction roller is installed inside the oven and provides a traction path for the pipe entering the oven.

5. A pipe winding device with a cleaning mechanism as described in claim 4, characterized in that, The sixth traction roller is arranged vertically.

6. A pipe winding device with a cleaning mechanism as described in claim 1, characterized in that, The pressure roller assembly includes a second mounting frame, a first pressure roller, a second pressure roller, a third pressure roller, and a fourth pressure roller. The first pressure roller, the second pressure roller, the third pressure roller, and the fourth pressure roller are sequentially mounted on the second mounting frame. A working space is formed between the first pressure roller and the second pressure roller, as well as between the third pressure roller and the fourth pressure roller. There is a gap between the second pressure roller and the third pressure roller.

7. A pipe winding device with a cleaning mechanism as described in claim 6, characterized in that, The pressure roller assembly further includes a second power component, wherein the first pressure roller, the second pressure roller, the third pressure roller, and the fourth pressure roller are all connected to the second power component, and the second power component provides rotational power to the first pressure roller, the second pressure roller, the third pressure roller, and the fourth pressure roller.

8. A pipe winding device with a cleaning mechanism as described in claim 1, characterized in that, The roller assembly includes a roller and a first power component, the roller and the first power component are connected, and the first power component provides rotational power to the roller.

9. A pipe winding device with a cleaning mechanism as described in claim 1, characterized in that, The pipe winding device further includes a balancing component, which is disposed between the cleaning component and the pressure roller component. The balancing component adjusts the tension on the pipe. The balancing component includes a third mounting frame, a second traction roller, a counterweight, a slider, and a guide rail. The guide rail is vertically mounted on the third mounting frame. The slider is slidably connected to the guide rail. The slider is fixedly mounted on the side end of the counterweight. The second traction roller is fixedly mounted on the top end of the counterweight.

10. A pipe winding device with a cleaning mechanism as described in claim 9, characterized in that, The third mounting bracket is also equipped with a third traction roller and a fourth traction roller on both sides. The third traction roller is located on the side closer to the winding roller assembly, and the fourth traction roller is located on the side closer to the pressure roller assembly. The third traction roller and the fourth traction roller provide a movement path for the pipe fitting.

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